Vertiv NetSure IPE Series Installation And User Manual
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Vertiv NetSure IPE Series Installation And User Manual

Vertiv NetSure IPE Series Installation And User Manual

-48 vdc outdoor rectifier
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NetSure™ IPE Series
-48 VDC Outdoor Rectifier
Installation and User Manual
Specification Number: 1R482000C2-4, 1R482000C2-5
Model Number: R48-2000C2
BOM: 31014338

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Summary of Contents for Vertiv NetSure IPE Series

  • Page 1 NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Specification Number: 1R482000C2-4, 1R482000C2-5 Model Number: R48-2000C2 BOM: 31014338...
  • Page 2 Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited. Names of companies and products are trademarks or registered trademarks of the respective companies.

  • Page 3: Table Of Contents

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual TABLE OF CONTENTS Admonishments Used in this Document .......................... v Important Safety Instructions ............................vi Static Warning ..................................viii 1 Introduction ..................................1 1.1 General 1 1.2 Packing List ......................................................1 1.2.1...
  • Page 4 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.10.2 Customer Wiring Connection Procedure for Quick Connect Terminal ................... 30 4 Initially Starting and Checking Rectifier Operation ..................... 38 4.1 Initially Starting the Rectifier ............................................38 4.2 Checking Rectifier Status ..............................................38 5 Operation ...................................

  • Page 5: Admonishments Used In This Document

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA)

  • Page 6: Important Safety Instructions

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page v. General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
  • Page 7 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD. Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done to determine the “shock hazard and arc flash hazard” category, and to select proper PPE.

  • Page 8: Static Warning

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.

  • Page 9: Introduction

    1 Introduction 1.1 General The Vertiv™ NetSure™ IPE Series Outdoor Rectifier supplies -48 VDC power to critical infrastructure in harsh environments. The hardened rectifier is mounted inside an environmentally protective enclosure that can be wall or pole mounted. These instructions apply to the following rectifier versions: •...

  • Page 10: 1R482000C2-5 Packing List

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.2.2 1R482000C2-5 Packing List Refer to Table 1.2. Table 1.2 1R482000C2-5 Packing List Description Notes Rectifier, PG Terminal Type, without controller Mounting Bracket – Part A For pole and wall mounting (P/N: 63240ETT).

  • Page 11: Rectifier Overview

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Table 1.5 Customer Wiring Selection - EMEA Market Description Usage RPM629065-10 IP65 QC RECTIFIER TO BATTERY 2X10 0.8M Battery charge and discharge, power cable. RPM629065-11 IP65 QC MAIN R RS485_2 CAN DI DB9 0.8M Used for main rectifier under parallel mode.
  • Page 12 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual the rectifier will continue to operate normally but will be in a power derating mode. Between 85 VAC and 176 VAC the output power derating linearly based on the input voltage as follows: At input voltage of 85 VAC with output >48 VDC, maximum output power is 1000 W.

  • Page 13: Ac Input Ratings

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 1.2 Power Derating Based on Input Voltage Output power vs. Input voltage and Vo>48V at Temp≤55℃ 120.0% 100.0% 80.0% 60.0% 40.0% 20.0% 0.0% Input voltage (Vac) Figure 1.3 Power Derating Based on Temperature Regulation: Static: Steady state regulation is ±0.6% as controlled within the rectifier for any and all combinations of load from...
  • Page 14 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Permitted Variation: 85 VAC to 300 VAC. Harmonic Content (THD): Meets EN61000-3-2. ≤5% from 50% to 100% of rated output current at 220 VAC to 240 VAC. Inrush Current: Peak does not exceed 1.5 times of the peak value of the maximum steady-state input current at full load.
  • Page 15 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Table 1.8 Typical Input Data with 60 Hz Input Nominal Input Percent of Full Input Current Input VA Input Watts Power Factor Efficiency % Heat Dissipation W Voltage...

  • Page 16: Environmental Ratings

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 1.5 Efficiency Curve (@ 220 VAC, 60 Hz) Efficiency Curve 100.0 95.0 90.0 85.0 80.0 75.0 Percent of Full Load 1.5.3 Environmental Ratings Operating Ambient Temperature Range: -40 °C (-40 °F) to +55 °C (+131 °F) with full power performance.
  • Page 17 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual DC Power Terminals: Test Level Source Performance Impedance Criteria Line to Line Line to Ground ± 500 V ± 500 V 2 ohms ± 800 V ± 800 V 2 ohms The test method is described in EN 61000-4-5.

  • Page 18: Digital Output (Do) Dry Relay Contacts

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.5.4 Digital Output (DO) Dry Relay Contacts Refer to Figure 1.6 and Table 1.10 for the dry contact settings. NOTE! The contact operation can be changed by moving the jumpers for each of the connectors to the alternate location.

  • Page 19: Compliance Information

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.5.5 Compliance Information EMC: ETSI EN 300 386, FCC CFR 47 Part 15 Class B, Telcordia GR-1089-Core issue 7:2017. EMI Load Range: 5% to 100%. Safety: CE, UL 62368-1, UL 62368-22, EN 62368-1, IEC 62368-1.

  • Page 20: Mechanical Specifications

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 1.5.7 Mechanical Specifications Dimensions Millimeters: 400 (Height) X 300 (Width) X 62 (Depth) Inches: 15.7 (Height) X 11.8 (Width) X 2.4 (Depth) Weight <9 kg. Color Vertiv EG123, per RAL9003 Signal white, or equivalent.

  • Page 21: Mounting Kits

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.3 Mounting Kits 2.3.1 Standard Mounting Kit for Single Rectifier Installation The rectifier comes standard with this mounting kit. This kit allows the rectifier to be mounted to a pole or wall in either a “flag” or “flat”...

  • Page 22: Mounting The Rectifier To A Pole Or Wall Using The Standard Rectifier Mounting Kit

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.4 Mounting the Rectifier to a Pole or Wall Using the Standard Rectifier Mounting Kit 2.4.1 General The rectifier can be pole mounted or secured to a suitable wall using the standard rectifier mounting kit. See “Mounting Kits” on page 13.
  • Page 23 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.3 Installing the Mounting Brackets to the Rear Panel of the Rectifier (Flag) Mounting bracket P/N63240ETS M6*10 P/N:26020778 (2X) Torque:5Nm M6*16 P/N:26020779 (2X) Torque:5Nm Mounting bracket P/N63240ETT Figure 2.4 Installing the Mounting Brackets to the Rear Panel of the Rectifier (Flat)
  • Page 24 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.5 Securing the Rectifier to the Pole at the Top (Flag) Hook the hanger in the bracket slot M6*16 P/N:26020779 (2X) Torque:5Nm Figure 2.6 Securing the Rectifier to the Pole at the Top (Flat)
  • Page 25 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.7 Securing the Rectifier to the Pole at the Bottom (Flag) Pole mount band P/N:63123652 Torque:5Nm Figure 2.8 Securing the Rectifier to the Pole at the Bottom (Flat)

  • Page 26: Wall Mounting Procedure

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 2.4.3 Wall Mounting Procedure NOTE! Torque all hardware to the values shown in the illustrations. Unpack the rectifier and mounting accessories. Drill appropriately sized holes for the customer provided M10 wall anchors being used into the wall as shown in Figure 2.9.
  • Page 27 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.11 Installing the Mounting Brackets to the Rectifier (Flag) Mounting bracket P/N63240ETT (2x) M6*16 P/N:26020779 (4X) Torque:5Nm Figure 2.12 Installing the Mounting Brackets to the Rectifier (Flat)
  • Page 28 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 2.13 Installing the Rectifier to the Wall (Flag) M10 Torque:30Nm Figure 2.14 Installing the Rectifier to the Wall (Flat) M10 Torque:30Nm...

  • Page 29: Lashing Of Cords And Cables

    Cords and cables shall be lashed and supported at intervals not exceeding 6 ft (1000 mm). Vertiv recommends a minimum cable bend radius of 6X of the cable diameter. Example: 20mm cable outer diameter, shall be installed using a 6 x 20mm or 120mm inside bend radius, minimum.

  • Page 30: Making Electrical Connections

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3 Making Electrical Connections 3.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page vi. ALERT! Wear an ESD wrist strap (see “Static Warning” on page viii).
  • Page 31 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Bottom View (PG Terminal) CAN&Alarm Load output Battery Load output Load output Power input interface interface 1 interface interface 2 interface 3 interface Bottom View (Quick Connect) Power input CAN&Alarm...

  • Page 32: Rectifier Ground Connection

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.4 Rectifier Ground Connection 3.4.1 General For grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association’s (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements.

  • Page 33: Terminal List

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.5 Terminal List 3.5.1 PG Version Table 3.1: PG Version Terminal List Cable Wire Size Terminal Size Illustration 1 kW DC Output 6 mm L = 12 mm...

  • Page 34: Digital Output (Do) Relay Functions

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.7 Digital Output (DO) Relay Functions Refer to “Digital Output (DO) Dry Relay Contacts” on page 10. 3.8 Changing the Alarm Relay Configuration for the Digital Output (DO) Relay Functions The alarm relay contact configurations can be changed.
  • Page 35 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 3.4 Strip insulation off the wires for RECTIFIER AC INPUT as required for PG gland version (mm) Grounding Lug Figure 3.5 Strip insulation off the wires for DC OUTPUT as required (mm)

  • Page 36: Customer Wiring Connection Procedure

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 3.10 Customer Wiring Connection Procedure 3.10.1 Customer Wiring Connection Procedure for PG Terminal After finishing pre-install of customer cables, remove the rectifier access panel and connect power cord and wire harnesses according to the following procedures.
  • Page 37 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 3.7 Remove the Cable Gland Caps and Sealing Pin from Cable Gland Connectors to be Used Caps and Sealing pins Feed the cables through the cable glands.

  • Page 38: Customer Wiring Connection Procedure For Quick Connect Terminal

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Refer to “Opening / Closing the Front Access Panel” on page 39, and close the rectifier enclosure front access panel. Torque the screws to 2.5 Nm. 3.10.2 Customer Wiring Connection Procedure for Quick Connect Terminal Refer to the illustrations in the following procedures.
  • Page 39 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Power Input Interface Figure 3.9 AC Power 3-Terminal Input Interface...
  • Page 40 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Load Output Interface 1 NOTE! If the connector is not be used, then the sealing pins and cap must not be removed! Figure 3.10 Load Output Interface 1...
  • Page 41 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Load Output Interface 2 / Load Output Interface 3 NOTE! If the connector is not be used, then the sealing pins and cap must not be removed! Figure 3.11 Load Output Interface 2 / Load Output Interface 3...
  • Page 42 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual CAN and Alarm Interface DB15 Wiring Instruction Figure 3.12 DB15 Wiring...
  • Page 43 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Table 3.5 DB15 Pin Definition Signal Name DO1_C DO1_S DO2_C DO2_S DO3_C RS485_1A RS485_1B DO4_C DO4_S DO3_S Figure 3.13 DB15 Plug Solder Pin Diagram Solder Pin...
  • Page 44 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual DB9 Wring Instruction Figure 3.14 DB9 Wiring...
  • Page 45 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 3.15 DB9 Connector IP65 Compliance Keep the DB9 connector locked when no cable useable to ensu re IP 65 complian ce. Table 3.6: DB9 Pin Definition Signal Name...

  • Page 46: Initially Starting And Checking Rectifier Operation

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 4 Initially Starting and Checking Rectifier Operation 4.1 Initially Starting the Rectifier Procedure Verify all customer side DC load output connections are properly terminated, carefully paying attention to +/- DC polarity at the output.

  • Page 47: Operation

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 5 Operation 5.1 Rectifier Local Indicators There are three (3) indicators located inside the rectifier enclosure (visible from the outside through a window located on the left side of the rectifier). See Figure 5.1 for location and Table 5.1 for indicator functions.

  • Page 48: Closing The Front Access Panel

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 5.2 Remove the Access Panel with Phillips Screwdriver Removable Access Panel with Phillips screwdriver Figure 5.3 Rotate the Panel Clockwise 180°Around the Hardware of the Top Left Corner, Tighten the Hardware Circled Below to Secure Open 5.2.2 Closing the Front Access Panel...

  • Page 49: Troubleshooting And Repair

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 6 Troubleshooting and Repair 6.1 General This system is designed for ease in troubleshooting and repair. The rectifier contains various indicators as described below and in “Rectifier Local Indicators” on page 39. These are designed to isolate a failure to a specific fault. Once a failure fault has been identified, refer to “Replacement Information”...

  • Page 50: Replacement Procedures

    Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual 6.4 Replacement Procedures DANGER! Adhere to the “Important Safety Instructions” starting on page vi. 6.4.1 Replacing a DC Load Fuse or Battery Fuse Procedure Remove AC input power from the rectifier.
  • Page 51 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Figure 6.1 Replacing Fuses Keep panel held by this screw Open the service access panel: Using the fuse puller tool to hook the fuse that need to be replaced by the tool...
  • Page 52 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual This page intentionally left blank.
  • Page 53 Vertiv™ NetSure™ IPE Series -48 VDC Outdoor Rectifier Installation and User Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/...
  • Page 54 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2022 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners.

This manual is also suitable for:

R48-2000c21r482000c2-41r482000c2-5

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