Vertiv NetSure R48-2000C Installation And User Manual
Vertiv NetSure R48-2000C Installation And User Manual

Vertiv NetSure R48-2000C Installation And User Manual

Outdoor rectifier
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NetSure™
R48-2000C Outdoor Rectifier
Installation and User Manual (UM1R482000C), Revision A
Model Number: R48-2000C

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Summary of Contents for Vertiv NetSure R48-2000C

  • Page 1 NetSure™ R48-2000C Outdoor Rectifier Installation and User Manual (UM1R482000C), Revision A Model Number: R48-2000C...
  • Page 2 NetReach™, NetSure™ and NetXtend™ are trademarks of Vertiv Energy Systems, Inc. All other trademarks are the property of their respective owners. © 2019 Vertiv Energy Systems, Inc. All rights reserved. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 3: Table Of Contents

    Initially Starting the Rectifier ............34 Checking System Status..............34 Operation ....................35 Local Indicators ................35 Rectifier High Voltage Shutdown and Lockout Restart ....35 Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 4 Troubleshooting and Repair ..............36 Troubleshooting ................36 Repair ....................36 Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 5: Admonishments Used In This Document

    SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 6: Important Safety Instructions

    DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 7: Hazardous Voltage

    ALERT! Installation or removal of equipment containing static sensitive components requires careful handling. Before handling any equipment containing static sensitive components, read and follow the instructions contained on the Static Warning Page. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 8: Static Warning

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 9: Introduction

    • Constant Current Mode: If load increases to the current limit setting, output voltage decreases linearly to maintain output current at the current limit setting. Rectifier Specifications The specifications are for a single unit only, unless otherwise noted. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 10: Dc Output Ratings

    Figure 2: Power Derating Based on Input Voltage Output power vs. Input voltage and Vo>48V at Temp≤45℃ 120.0% 100.0% 80.0% 60.0% 40.0% 20.0% 0.0% Input voltage (Vac) Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 11 Dynamic: Response time ≤200 us and overshot ≤5 % for load changes at 50 % - 25 % - 50 % and 50 % - 75 % - 50 % at rated output current. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 12: Ac Input Ratings

    90.901 159.854 4.85 1012.9 992.3 0.9786 93.979 203.849 7.13 1485.3 1475.8 0.9934 94.642 269.828 9.503 1973.8 1962.1 0.99416 94.736 352.417 10.457 2170.5 2159.9 0.9951 94.543 402.201 Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 13 91.333 152.9745 4.241 1020.7 989.2 0.969 94.309 192.0934 6.198 1489.7 1471.3 0.987 94.931 254.4731 8.203 1969.9 1955.1 0.993 95.040 330.8850 9.018 2163.5 2152.1 0.9947 95.009 366.5170 Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 14 90 100 Load (% of rated load) Figure 5: Efficiency Curve (@ 240 VAC, 60 Hz) Efficiency Curve 95.0 90.0 85.0 80.0 75.0 Load(% of rated load) Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 15: Environmental Ratings

    6. Single Rectifier Audible Noise: At 25 °C ≤45 dB(A). Measurement made at 0.6 m distance in front of rectifier and at same horizontal line of the middle of rectifier. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 16: Compliance Information

    • Fixed Control: If rectifier output voltage exceeds a factory set value of 59.5 VDC and the rectifier is delivering more than 10 % of its rated current, the rectifier shuts down. (The restart hysteresis is 0.5 V ±0.2 V.) Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 17: Mechanical Specifications

    Inches: 15.7 (Height) X 14.96 (Width) X 3.5 (Depth) 2. Weight: 11 kg (24 lbs) 3. Indicators (located behind door): a) Power (Green LED) b) Protection (Yellow LED) c) Alarm (Red LED) Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 18 2. Finish: Aluminum with Powder Painted. Rear view 3. Weight: Net: 11 kg Shipping: Top view Left side view Front view Right side view Bottom view Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 19: Installation

    6. Secure the front side shield to the rectifier with the supplied M6 bolts. Refer to Figure 12. Figure 8: Installing the Mounting Bracket to the Pole with the Pole Mount Band Pole Pole mount band P/N 63126330 Mounting bracket (big) P/N 63240BPY Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 20 Mounting bracket (big) P/N 63240BPY M5 bolts (3) P/N 26011018 Figure 10: Securing the Rectifier to the Pole at the Top M8 bolts (2 places) P/N 26011153 Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 21: Wall Installation Procedure

    3. Secure the rectifier to the wall using the wall anchors previously installed. Refer to Figure 15. 4. Secure the front side shield to the rectifier with the supplied M6 bolts. Refer to Figure 12. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 22 For mounting; use a corrosion inhibiting compound (CIC) inside the tapped mounting holes to keep water away, or use organically plated stainless steel bolts. Mounting bracket (big) P/N 63240BPY Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 23 Figure 15: Securing the Rectifier to the Wall Wall Figure 16: Securing the front side shield to the rectifier Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 24: Making Electrical Connections

    Contact Ratings (UL / CSA Rating): • Maximum Switching Power: 60 W, 125 VA. • Maximum Switching Voltage: 220 VDC, 250 VAC. • Maximum Switching Current: 2 A. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 25: Nominal 120 Vac / 208 Vac / 220 Vac / 230 Vac / 240 Vac Input And Ac Input Equipment Grounding Connections

    4. Unscrew the Cable Gland Cap from the Cable Gland until customer’s wires are through the Cable Gland successfully before the wires installed to the connectors on the PCBA. Refer to Figure 24. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 26: Paralleling Rectifiers For Redundancy

    2. Install Ferrule or Ring lug as required. Figure 18: Strip cord insulation as required. Strip 5mm of insulation off the wires and with tin solder (inch) (2.83) UL2464 22AWG*8C Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 27: Customer Wiring Connection Procedure

    1. Unscrew the screws of the small top cover and open it. Refer to Figure 22. 2. Rotate the cover clockwise 180°around the M6 screw. Refer to Figure 23. 3. Unscrew the Cable Gland Caps. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 28 Cable info:SJOOW 12AWG 3/C Cable info:SOOW 6AWG 2/C Maximum cable diameter is 9mm to Maximum cable diameter is 18mm to 16mm (0.35inch to 0.63inch) 25mm (0.71inch to 1inch) Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 29 Figure 21: Customer Cable Location Diagram Figure 22: Unscrew the screws of small top cover Unscrew M6 screw about 22mm Small top cover P/N: 63211690 Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 30 Figure 24: Unscrew the Cable Gland Caps Remark: Remove the sealing pin in sealing cable adapter. Cable Gland P/N: 63204183 Cable Gland P/N: 63204186 Cable Gland P/N: 63204183 Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 31 Figure 25: Slide appropriate cable into the appropriate pins of the connector housing. Tighten as Tighten as torque(Lb-In)5.3 torque(Lb-In)12.2 Figure 26: Tighten all of the cable gland caps as required torque Torque to 7.5 N m (66 in-lbs) Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 32 Rotate the small top cover around M6 screw Tighten M6 screws as Torque Tighten M4 screws as to 5.5 Nm (49 in-lbs). Torque to 3 Nm (26.5 in-lbs). Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 33 Figure 28: Cable Gland Diagram. Flat seal Cable gland nut Cable gland Sealing cable Sealing pin adapter Cable gland cap Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 34: Initially Starting And Checking Rectifier Operation

    2. Ensure the front door is securely closed and the screws are torqued to 29 Kgf cm (2.9 Nm) (25 in- lbs). Table 6: Status and Alarm Indicators INDICATOR NORMAL STATE Power (Green) Protection (Yellow) Alarm (Red) Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 35: Operation

    Severe load sharing imbalance. Alarm Rectifier output disabled for any reason, (Red) including overvoltage shutdown and internal output fuse open. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 36 If rectifier fails to start or shuts down for any reason, including (Red) On again; replace the rectifier. overvoltage shutdown and internal output fuse open. Vertiv | NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C) | Rev. A...
  • Page 38 VertivCo.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA UM1R482000C (RH 03/25)

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