Vertiv NetSure IPE Series Installation And User Manual
Rectifier
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Summary of Contents for Vertiv NetSure IPE Series
- Page 1 NetSure™ IPE Series Rectifier Installation and User Manual Specification Number: 02131111 Model Number: R48-2000C...
- Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
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Page 3: Table Of Contents
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual TABLE OF CONTENTS Admonishments Used in this Document .......................... v Important Safety Instructions ............................vi Static Warning ..................................viii 1 Introduction ..................................1 1.1 General ........................................................1 1.2 What is in the Box ..................................................1 1.3 Rectifier Overview .................................................. - Page 4 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 6.2 Troubleshooting ..................................................24 6.2.1 Rectifier Current Sharing Imbalance ....................................24 6.3 Repair ........................................................24 7 DC Power, Outdoor Enclosure & Service Contacts ....................26...
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Page 5: Admonishments Used In This Document
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA) could... -
Page 6: Important Safety Instructions
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page v. General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES. - Page 7 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD. Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done to determine the “hazard/risk” category, and to select proper PPE.
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Page 8: Static Warning
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment. -
Page 9: Introduction
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 1 Introduction 1.1 General The NetSure IPE Series provides a rectifier mounted inside an environmentally protective enclosure. The NetSure IPE Series rectifier can be wall or pole mounted. 1.2 What is in the Box Refer to Table 1. - Page 10 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 1: Output Voltage vs. Output Current Output voltage v.s. Output current at max. Power Output Current (A) Power Derating Based on Input Voltage: The rectifier power varies with changes in input voltage. It uses an advanced power limitation method.
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Page 11: Ac Input Ratings
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual WARNING! The module is rated for continuous operation at full output power up to +50 °C (+122 °F). Operation between +50 °C (+122 °F) and +75 °C (+167 °F) will result in output power decrease. Operation above +75 °C (+167 °F) is considered abnormal and should be used on a temporary basis only. - Page 12 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Harmonic Content (THD): Meets EN61000-3-2. ≤5% from 50% to 100% of rated output current at 230 VAC. Inrush Current: Peak does not exceed 1.5 times of the peak value of the maximum steady-state input current at full load, 230 VAC input voltage, and for any duration of AC input interrupts.
- Page 13 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Table 4: Typical Input Data with 60 Hz Input Nominal Percent Input Current Input Input Power Efficiency Heat Dissipation Input Voltage of Full Load (Amperes) Watts Factor BTU/Hr 0.533 64.1 18.7 0.283...
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Page 14: Environmental Ratings
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 5: Efficiency Curve (@ 240 VAC, 60 Hz) Efficiency Curve 95.0 90.0 85.0 80.0 75.0 Load(% of rated load) Figure 6: Efficiency Curve (@ 120 VAC, 60 Hz) Efficiency Curve 95.0... -
Page 15: Compliance Information
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Surge Protection: EN61000-4-5 up to level 4, Telcordia GR-1089-Core, IEEE C62.41-2002, YD/T 731-2002. Performance Criteria B. AC Power Terminals Test Level Source Performance Impedance Criteria Line to Line Line to Ground ±... - Page 16 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual High Voltage Disable Point: 305 VAC, ±5 V; hysteresis is at least 10 VAC for restart. Between 85 VAC and 176 VAC the output power will be derated linearly based on the input voltage as follows: At input voltage of 85 VAC with output >48 VDC, maximum output power is 1275 W.
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Page 17: Mechanical Specifications
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 1.4.6 Mechanical Specifications Dimensions and Weight Refer to Figure 7. Figure 7: Overall Dimensions and Weight Notes: 1. Dimensions are in inches. Rear View 2. Finish: Aluminum with powder paint. 3. Net Weight: 24.25 lbs. -
Page 18: Installing The Rectifier
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 2 Installing the Rectifier 2.1 General The rectifier can be pole mounted or secured to a suitable wall. For mounting; use a corrosion inhibiting compound (CIC) inside the tapped mounting holes to keep water away, or use organically plated stainless steel bolts. - Page 19 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 9: Installing the Mounting Brackets to the Rectifier Figure 10: Installing the Connect Bend Bracket to the Rectifier (Optional) Connect Bend Bracket (4) P/N 63240CKK M6 X 20 Bolts (4) GB9074_13-88_M6X20_SL Torque to 2.8 to 4.8 Nm (24.78 to 42.48 in-Ibs).
- Page 20 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 11: Securing the Rectifier to the Pole at the Top M8 Bolts (2 places) P/N 26011153 Torque to 13 to 16 Nm (115 to 141 in-lbs). Figure 12: Securing the Rectifier to the Pole at the Bottom...
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Page 21: Wall Installation Procedure
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 2.3 Wall Installation Procedure NOTE! Torque all hardware to the values shown in the illustrations. Drill appropriately sized holes for the customer provided M8 wall anchors being used into the wall as shown in Figure 13. - Page 22 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 15: Installing the Connect Bend Brackets to the Rectifier (Optional) Connect Bend Bracket (4) P/N 63240CKK M6 X 20 Bolts (4) GB9074_13-88_M6X20_SL Torque to 2.8 to 4.8 Nm (24.78 to 42.48 in-Ibs).
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Page 23: Making Electrical Connections
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 3 Making Electrical Connections 3.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page vi. 3.2 Wiring Considerations All wiring and branch circuit protection should follow the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), and applicable local codes. -
Page 24: Customer Wiring To Terminal Blocks Located Inside Rectifier Case
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 3.4 Customer Wiring to Terminal Blocks Located Inside Rectifier Case 3.4.1 General If any of the six (6) cable glands located on the bottom of the unit are left unused, screw the provided sealing pin onto the unused cable gland. - Page 25 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 18: Strip Cord Insulation and Install Ferrule or Ring Lug (as required) (cont’d from previous page) SJOOW 300V 12AWG 3/C SJOOW 300V 10AWG 2/C Sealing cable adapter Sealing cable adapter...
- Page 26 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Remove seven (7) M5 screws from cable access cover. Refer to Figure 19. Unscrew the M6 screw in the upper left corner of the cable access cover about 22 mm and rotate the cover clockwise 180°...
- Page 27 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 20: Unscrew the Cable Gland Caps Cable Gland P/N 63204183 Cable Gland Cable Gland P/N 63204186 P/N 63204185 Figure 21: Cable Gland Diagram Cable Gland Flat Seal Sealing Cable Gland...
- Page 28 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 22: Connecting Customer Cables Torque to Torque to 0.6 Nm 1.4 Nm (5.3 in-lbs) (12.2 in-lbs) Tighten the cable gland caps to secure the cables. Torque cable gland caps as indicated in Figure 23.
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Page 29: External Alarm And Control Connections
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Figure 24: Secure the Cable Access Cover Cable Access Cover P/N 63211690 Rotate the cable access cover around M6 screw. Tighten M6 screw. Torque to 3.0 Nm (26.5 in-lbs). Tighten M5 screws (all other screw locations). -
Page 30: Rectifier Fail Alarm
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual • Maximum Switching Current: 2 A. • Maximum Carrying Current: 2 A. 3.5.3 Rectifier Fail Alarm A rectifier fail alarm activates if any of the following conditions occur. Contacts close between terminals J1-1 and J1-2 on the alarm connector during a rectifier fail alarm condition. -
Page 31: Battery Connections
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 3.8 Battery Connections WARNING! Check for correct polarity before making connections. The rectifier is equipped with battery terminal blocks (located on the connector board inside the rectifier). Mating connectors are provided. Customer must provide wiring to the mating connector and battery as required. See Figure 25. Torque as indicted in Figure 22. -
Page 32: Initially Starting The Rectifier
Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 4 Initially Starting the Rectifier Procedure Apply rectifier AC input power to the system by closing the external AC disconnect or protective device. The rectifier automatically starts. 5 Operation 5.1 Rectifier High Voltage Shutdown and Lockout Restart Procedure Remove AC input power to the rectifier. - Page 33 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual This page intentionally left blank.
- Page 34 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual 7 DC Power, Outdoor Enclosure & Service Contacts CUSTOMER SERVICE (PRE-SHIPMENT) Email CustomerService.ESNA@Vertiv.com Call Customer Service for purchase order status, expediting requests and order tracking. Phone 1.800.800.1280 option 1 CUSTOMER SUPPORT CENTER (POST-SHIPMENT) Email ESNACustomerSupportCenter@Vertiv.com...
- Page 35 Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/...
- Page 36 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2020 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.
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