Hitachi Zaxis 200LC Operator's Manual page 9

Maintenance-After First 50 Hours
Inspect and Re-Torque Track Hardware . . . . . . 3-6-1
Maintenance-Every 250 Hours
Check Swing Gearbox Oil Level . . . . . . . . . . . . 3-8-1
Drain Hydraulic Tank Sump . . . . . . . . . . . . . . . 3-8-1
Check Pump Drive Gearbox Oil Level . . . . . . . 3-8-2
Check Radiator Coolant Level . . . . . . . . . . . . . 3-8-3
Check Battery Electrolyte Level and
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8-4
Check Travel Gearbox Oil Level. . . . . . . . . . . . 3-8-6
Clean or Replace Dusty Primary Element. . . . . 3-8-7
Inspect and Re-Torque Track Hardware . . . . . . 3-8-8
Clean Spark Arrester (If Equipped). . . . . . . . . . 3-8-8
Maintenance-Every 500 Hours
Change Engine Oil and Replace Filter . . . . . . . 3-9-1
Grease Swing Bearing Gear. . . . . . . . . . . . . . . 3-9-3
Replace Fuel Filter . . . . . . . . . . . . . . . . . . . . . . 3-9-4
Replace Water Separator . . . . . . . . . . . . . . . . . 3-9-4
Check Air Intake Hoses . . . . . . . . . . . . . . . . . . 3-9-5
Maintenance-Every 1000 Hours
Change Swing Gearbox Oil . . . . . . . . . . . . . . 3-10-1
Replace Hydraulic Tank Oil Filter . . . . . . . . . . 3-10-2
Replace Pilot System Oil Filter . . . . . . . . . . . . 3-10-4
Change Pump Drive Gearbox Oil . . . . . . . . . . 3-10-5
Replace Air Cleaner Elements . . . . . . . . . . . . 3-10-6
Replace Air Cleaner Dust Valve . . . . . . . . . . . 3-10-6
Check and Adjust Fan Belt Tension . . . . . . . . 3-10-7
Maintenance-Every 2000 Hours
Drain Cooling System. . . . . . . . . . . . . . . . . . . 3-11-1
Diesel Engine Coolant . . . . . . . . . . . . . . . . . . 3-11-2
Cooling System Fill and Deaeration
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11-3
Change Travel Gearbox Oil . . . . . . . . . . . . . . 3-11-4
Clean the Engine Crankcase Ventilation
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11-4
Adjust Engine Valve Clearance . . . . . . . . . . . 3-11-5
Replace High Pressure Supply Filter-
Zaxis 200LC, Zaxis 250 . . . . . . . . . . . . . . . 3-11-5
Replace Case Drain Filter-Zaxis 200LC,
Zaxis 250 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11-6
Replace Return Oil Filter-Zaxis 200LC,
Zaxis 250 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11-6
Maintenance-Every 4000 Hours
Change Hydraulic Tank Oil, Clean
Suction Screen-Zaxis 200LC, 250. . . . . . . 3-12-1
Change Hydraulic Tank Oil, Clean
Suction Screen-Zaxis 350. . . . . . . . . . . . . 3-12-4
Contents
Page
Miscellaneous-Machine
Do not Service or Adjust Injection
Nozzles or Injection Pump . . . . . . . . . . . . . . 4-1-1
Do not Service Control Valves,
Cylinders, Pumps or Motors . . . . . . . . . . . . . 4-1-1
Precautions for Alternator and Regulator . . . . . 4-1-1
Handling, Checking and Servicing Batteries
Carefully . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-2
Using Booster Batteries-24-Volt System. . . . . 4-1-4
Using Battery Charger . . . . . . . . . . . . . . . . . . . 4-1-5
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . 4-1-5
Welding on Machine . . . . . . . . . . . . . . . . . . . . . 4-1-6
Clean the Machine Regularly . . . . . . . . . . . . . . 4-1-6
Check and Clean Windshield Regularly . . . . . . 4-1-7
Adding 12-Volt Accessories . . . . . . . . . . . . . . 4-1-7
Replacing Fuses. . . . . . . . . . . . . . . . . . . . . . . . 4-1-8
Drain Air Compressor Accumulator. . . . . . . . . 4-1-12
Adjusting Bucket to Arm Joint. . . . . . . . . . . . . 4-1-12
Track Sag General Information. . . . . . . . . . . . 4-1-13
Unified Inch Bolt and Cap Screw Torque
Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-14
Metric Bolt and Cap Screw Torque Values . . . 4-1-15
Miscellaneous-Operational Checkout
Operational Checkout . . . . . . . . . . . . . . . . . . . . 4-2-1
Operator Station Checks-Key Switch On,
Engine Off. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2-1
Operator Station Checks-Engine On . . . . . . . 4-2-2
Miscellaneous Checks . . . . . . . . . . . . . . . . . . 4-2-12
Miscellaneous-Troubleshooting
Using Troubleshooting Charts . . . . . . . . . . . . . 4-3-1
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3-2
Electrical System . . . . . . . . . . . . . . . . . . . . . . . 4-3-6
Front Attachments Electrical Controls
(Live Heel Grapple, Thumb) . . . . . . . . . . . . . 4-3-8
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . 4-3-9
Miscellaneous-Storage
Prepare Machine for Storage . . . . . . . . . . . . . . 4-4-1
Miscellaneous-Machine Numbers
Record Product Identification Number (PIN) . . . 4-5-1
Record Engine Serial Number . . . . . . . . . . . . . 4-5-1
Record Travel Motor Serial Numbers . . . . . . . . 4-5-1
Record Swing Motor Serial Number . . . . . . . . . 4-5-2
Keep Proof of Ownership . . . . . . . . . . . . . . . . . 4-5-2
Keep Machines Secure . . . . . . . . . . . . . . . . . . 4-5-2
Miscellaneous-Specifications
Engine Specifications . . . . . . . . . . . . . . . . . . . . 4-6-1
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