Shimano ALFINE Inter-11 Dealer's Manual
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Shimano ALFINE Inter-11 Dealer's Manual

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(English)
ROAD
City Touring/
Comfort Bike
Inter-11
Inter-8
MTB
URBAN SPORT
Dealer's Manual
Trekking
E-BIKE
DM-SG0004-07

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Summary of Contents for Shimano ALFINE Inter-11

  • Page 1 (English) DM-SG0004-07 Dealer's Manual ROAD Trekking City Touring/ URBAN SPORT E-BIKE Comfort Bike Inter-11 Inter-8...

  • Page 2: Table Of Contents

    CONTENTS IMPORTANT NOTICE ....................3 TO ENSURE SAFETY ....................4 LIST OF TOOLS TO BE USED ................10 INSTALLATION ..................... 12 Installation of the sprocket to the hub .....................12 Installation of the CS-S500 sprocket with chain guard ................13 Installation of the cassette joint to the hub .....................14 Installation of the disc brake rotor ......................16 Installation of the hub to the frame ......................17 Installation of the shift lever ........................19...

  • Page 3: Important Notice

    • All manuals and technical documents are accessible online at https://si.shimano.com. • For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of the SHIMANO offices to obtain a hardcopy of the User's Manual.

  • Page 4: To Ensure Safety

    • Be sure to follow the instructions provided in the manuals when installing the product. It is recommended that you use SHIMANO genuine parts. If bolts and nuts become loose or damaged, the bicycle may suddenly fall over, result in a serious injury.
  • Page 5 TO ENSURE SAFETY For installation to the bicycle and maintenance • When installing the hub to the frame, be sure to install the correct non-turn washers to the left and right sides, and securely tighten the hub nuts to the specified torques. If the non-turn washers are installed on one side only, or if the hub nuts are not tightened sufficiently, the non-turn washer may fall out, which could cause the hub axle to rotate and the cassette joint to turn, resulting in the handlebars being accidentally pulled by the gear shifting cable and an extremely serious accident.
  • Page 6 All of these phenomena occur due to the internal gear shifting mechanism and are not the failure of the internal components. • Products are not guaranteed against natural wear and deterioration from normal use and aging. • For maximum performance we highly recommend SHIMANO lubricants and maintenance products.
  • Page 7 If the bicycle is used under harsh conditions, more frequent maintenance is required. Also, for carrying out maintenance, the use of SHIMANO internal geared hub grease or a lubrication kit is recommended. If SHIMANO grease or a SHIMANO lubrication kit is not used, problems such as a malfunction in gear shifting may occur.
  • Page 8 TO ENSURE SAFETY • If the chain keeps skipping during use, replace the chainrings, sprockets, and the chain. • If using a chain tensioner, use the special CS-S500 18T or 20T sprocket with chain guard. Do not use any other types of sprockets, otherwise the chain may come off the sprockets.

  • Page 9: List Of Tools To Be Used

    LIST OF TOOLS TO BE USED...
  • Page 10 LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are required to assemble the product. Tool Tool Tool 3 mm hexagon wrench 15 mm spanner TL-S700-B 4 mm hexagon wrench Adjustable wrench TL-LR10 10 mm spanner Screwdriver...

  • Page 11: Installation

    INSTALLATION...

  • Page 12: Installation Of The Sprocket To The Hub

    INSTALLATION Installation of the sprocket to the hub INSTALLATION „ Installation of the sprocket to the hub Place the right-hand dust cap B/right-hand dust cap C onto the driver on the right side of Snap ring the hub body. Sprocket Driver Next, install the sprocket and secure it in place with the snap ring.

  • Page 13: Installation Of The Cs-S500 Sprocket With Chain Guard

    INSTALLATION Installation of the CS-S500 sprocket with chain guard „ Installation of the CS-S500 sprocket with chain guard Install the chain guard to the right hand Right hand dust cap B dust cap of the hub body, and then Chain guard install right hand dust cap B to the Right hand dust cap driver.

  • Page 14: Installation Of The Cassette Joint To The Hub

    INSTALLATION Installation of the cassette joint to the hub „ Installation of the cassette joint to the hub Install the driver cap to the driver on the Driver cap right side of the hub body. Driver Install the driver cap in the orientation (z).
  • Page 15 INSTALLATION Installation of the cassette joint to the hub Secure the cassette joint to the hub with Pulley the cassette joint fixing ring. Cassette joint fixing ring When installing the cassette joint fixing ring, align the yellow mark with the yellow mark on the cassette joint pulley, and then turn the cassette joint...

  • Page 16: Installation Of The Disc Brake Rotor

    INSTALLATION Installation of the disc brake rotor „ Installation of the disc brake rotor Install the disc brake rotor as shown in the illustration. Disc brake rotor Disc brake rotor installation ring SG-S7001-8 TL-LR10 Tightening torque 40 N·m SG-S7001-11 Disc brake rotor Rotor spacer Disc brake rotor installation ring TL-LR10...

  • Page 17: Installation Of The Hub To The Frame

    INSTALLATION Installation of the hub to the frame „ Installation of the hub to the frame When not using the chain tensioner Hub axle Mount the chain on the sprocket, then Dropout set the hub axle into the dropout. Chain tensioner NOTICE When using the chain tensioner, be sure to read these service instructions in conjunction...
  • Page 18 INSTALLATION Installation of the hub to the frame Take up the slack in the chain and secure Non-turn washer the wheel to the frame with the cap Cap nut nuts. Carrier stay Washer Mudguard stay Tightening torque 30 - 45 N·m (A) (B) NOTICE When installing a part such as a...

  • Page 19: Installation Of The Shift Lever

    INSTALLATION Installation of the shift lever „ Installation of the shift lever NOTICE Mount the shift lever to the handlebar. Use a handlebar with an outer diameter of Φ22.2 Φ22.2 mm. Mount the grip to the handlebar and 4 mm hexagon wrench secure the shift lever.

  • Page 20: Installation Of The Shifting Cable

    INSTALLATION Installation of the shifting cable Loosen and remove the inner hole cap. Inner hole cap Insert the inner cable into the winder Hole in cable adjustment barrel unit cable fixing groove, then pass it Winder unit cable fixing groove through the hole in the cable adjustment barrel.
  • Page 21 INSTALLATION Installation of the shifting cable Pass the inner cable through the OT-SP41 Aluminum cap outer casing through the end with the Plastic cap plastic cap. TECH TIPS If cutting the outer casing, cut it near the end with the plastic cap while the cap is still attached.
  • Page 22 INSTALLATION Installation of the shifting cable Cassette joint end After checking that the end of the outer Inner cable fixing bolt unit casing is sitting securely in the cable Inner cable mounting nut adjustment barrel of the shift lever, Inner cable fixing washer attach the inner cable fixing bolt unit to Inner cable fixing bolt the inner cable.
  • Page 23 INSTALLATION Installation of the shifting cable Turn the cable 60˚ counterclockwise and Hook attach it to the hook. Attach the inner cable to the pulley as Pulley shown in the illustration, pass the inner Inner cable cable through the slit in the cassette Bracket joint bracket, and then insert the end of Outer casing holder...
  • Page 24 INSTALLATION Installation of the shifting cable Disconnecting the shifting cable when removing the rear wheel from the frame Disconnect the cable from the cassette Cassette joint joint when removing the rear wheel from the frame. Set the shift lever to 8 . Pull the outer casing out from the outer Bracket (B) (C)
  • Page 25 INSTALLATION Installation of the shifting cable For internal 11-speed Shift lever side NOTICE Set the shift lever to 11. • Use a shifting cable with one inner cable drum. Cable with one inner cable drum: OT-SP41 • Make sure that the shield cap is at the shift lever end.
  • Page 26 INSTALLATION Installation of the shifting cable Screw in the inner hole cap as shown in Inner hole cap the illustration until it stops. Unit cover Main lever If it is turned any further, it will damage the screw thread in the cover. Tightening torque In addition, the unit cover may become bent, which may cause an obstruction...
  • Page 27 INSTALLATION Installation of the shifting cable Cassette joint end Install the rubber cover and rubber Rubber bellows bellows to the outer casing holder unit. Outer casing holder unit Rubber cover Wipe away any grease which may be on Rubber bellows the inner cable and, while holding the Outer casing holder unit end of the rubber bellows, pass the inner...
  • Page 28 INSTALLATION Installation of the shifting cable After checking that the end of the outer Inner cable fixing bolt unit casing is sitting securely in the cable Inner cable mounting nut adjustment barrel of the shift lever, Inner cable fixing washer (Black) attach the inner cable fixing bolt unit to Inner cable fixing bolt (Black) the inner cable.
  • Page 29 INSTALLATION Installation of the shifting cable Turn the cable 60˚ counterclockwise and Hook attach it to the hook. Set the inner cable in the pulley as Rubber bellows shown in the illustration and, while Outer casing holder unit holding the rubber cover, insert the Rubber cover rubber bellows of the inner cable into Inner cable...
  • Page 30 INSTALLATION Installation of the shifting cable Disconnecting the shifting cable when removing the rear wheel from the frame Disconnect the cable from the cassette Cassette joint joint when removing the rear wheel from the frame. Set the shift lever to 11 . Press the lever of the pulley clockwise to Pulley lever loosen the inner cable.

  • Page 31: Adjustment

    ADJUSTMENT...

  • Page 32: Adjusting The Cassette Joint

    ADJUSTMENT Adjusting the cassette joint ADJUSTMENT „ Adjusting the cassette joint For internal 8-speed Yellow setting lines Change the shift lever setting from 8 to Cable adjustment barrel Check to be sure that the yellow setting lines on the cassette joint bracket and TECH TIPS pulley are aligned at this time.
  • Page 33 ADJUSTMENT Adjusting the cassette joint After adjusting the cassette joint, cut off Inner end cap the excess length of inner cable. Then install the inner end cap. 15 - 20 mm...
  • Page 34 ADJUSTMENT Adjusting the cassette joint For internal 11-speed Yellow setting lines Set the shift lever from 11 to 6 . Check to be sure that the yellow setting Cable adjustment barrel lines on the cassette joint bracket and pulley are aligned at this time. TECH TIPS If the yellow setting lines are not aligned, turn the cable adjustment barrel...

  • Page 35: Maintenance

    MAINTENANCE...

  • Page 36: Replacement And Assembly Of The Indicator Unit

    MAINTENANCE Replacement and assembly of the indicator unit MAINTENANCE „ Replacement and assembly of the indicator unit Disassembly and assembly should only be carried out when removing and replacing the indicator unit. For internal 8-speed Removal Operate the release lever 7 times or Release lever more to set it to 8 .
  • Page 37 MAINTENANCE Replacement and assembly of the indicator unit Remove the indicator unit as shown in Indicator unit the illustration.
  • Page 38 MAINTENANCE Replacement and assembly of the indicator unit Installation Check that the needle of the indicator is Indicator unit on the left side ( 8 position), and then Pin of change plate install the indicator unit so that it is Hole in winder unit ( 8 position) facing straight upward.
  • Page 39 MAINTENANCE Replacement and assembly of the indicator unit For internal 11-speed Removal Operate the release lever 10 times or Release lever more to set it to 11 . Cover fixing screws Indicator unit Loosen and remove the three cover fixing screws which are securing the indicator unit.

  • Page 40: For Internal 8-Speed (Oil Maintenance Kit: Y00298010)

    • Disposal of used oil: Follow local county and/or state codes for disposal. Use caution when preparing the oil for disposal. • Read this manual carefully, and keep it in a safe place for later reference. • For the latest product safety data sheets, check the website https://si.shimano.com.
  • Page 41 MAINTENANCE For internal 8-speed (oil maintenance kit: Y00298010) Fill the bottle with WB oil to a height of 95 mm. 95 mm Immerse the internal unit into the oil from the left side. Immerse until the oil reaches up to ring gear unit 1. Ring gear unit 1 Keep the internal unit immersed as illustrated for approximately 90 seconds.
  • Page 42 MAINTENANCE For internal 8-speed (oil maintenance kit: Y00298010) Remove the internal unit from the oil. Let the excess oil drain off for approximately 60 seconds. After lubrication is complete, reassemble TECH TIPS by following the usual procedure. <Maintenance oil> • The maintenance oil is reusable.

  • Page 43: For Internal 11-Speed (Oil Maintenance Kit: Y13098023)

    • Disposal of used oil: Follow local county and/or state codes for disposal. Use caution when preparing the oil for disposal. • Read this manual carefully, and keep it in a safe place for later reference. • For the latest product safety data sheets, check the website https://si.shimano.com. TECH TIPS When using a 1L can of oil, it may become impossible to suck out oil with a syringe when there is only a little oil left.
  • Page 44 MAINTENANCE For internal 11-speed (oil maintenance kit: Y13098023) Internal geared hub: Oil replacement Using a stand, etc., enable the rear wheel to turn while performing work. Draining out the old oil Rotate the wheel slowly until the oil port Oil port is facing up.
  • Page 45 MAINTENANCE For internal 11-speed (oil maintenance kit: Y13098023) Attach the bleed nipple with tube Hub shell attached to the hub shell. Tube 10 mm spanner Bleed nipple Tightening torque 1 - 3 N·m TECH TIPS Check that the O-ring is properly installed on the bleed nipple.
  • Page 46 MAINTENANCE For internal 11-speed (oil maintenance kit: Y13098023) Pull the piston out slowly to draw out Piston the oil inside the hub shell. NOTICE If the piston is pulled out quickly, air is likely to be mixed in. NOTICE Rotate the wheel slowly until the oil port is facing up.
  • Page 47 MAINTENANCE For internal 11-speed (oil maintenance kit: Y13098023) Cleaning the inside Tightening torque Attach the bleed nipple to the hub shell. 1 - 3 N·m Suck 25ml of new oil into the syringe and connect it firmly to the tube. TECH TIPS If the syringe or tube becomes dirty when removing old oil or cleaning the inside of the...
  • Page 48 MAINTENANCE For internal 11-speed (oil maintenance kit: Y13098023) While performing gear-change operations, turn the pedals to turn the wheel for about 1 minute. Keep the wheel still without rotating for about 1 minute. Remove the oil from inside by following the procedures in Draining out the old oil above. Injecting new oil Inject 25ml of new oil into the hub by following steps Cleaning the inside 1 - 5 above.
  • Page 49 Please note: specifications are subject to change for improvement without notice. (English) © Aug. 2022 by SHIMANO INC. ITP...

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