Binks EXEL 41-17045 Manual

Binks EXEL 41-17045 Manual

4.5:1 air powered positive prime reciprocating horizontally opposed 4-ball pump

Advertisement

Quick Links

The Binks Exel Pumps have horizon-
tally opposed positive displacement
pistons connected to a common
reciprocating air motor piston. The
pneumatically driven piston trips pilot
valves at the end of its travel producing
an air logic signal to shift the spool
valve initiating the opposite stroke.
The mechanically tripped pilot
valves contain no springs. They are
reset by a positive air signal from the
exhaust circuit. The spool valve is
air piloted and contains two exhaust
ports. Both the pilot valves and the
spool valve "un-bolt" as a cartridge,
but can also be disassembled for
repair/service.
There are no external air pilot hoses.
The air logic and exhaust ports are
completely internal. Simply mounting
the spool valve and the pilot valves
assures that the logic circuits are
connected properly.
Binks 4.5:1 EXEL
AIR POWERED PUMP
POSITIVE PRIME RECIPROCATING
HORIZONTALLY OPPOSED 4-BALL PUMP
GENERAL
The "4-Ball" term refers to the two
sets of ball checks. Each "set" has an
inlet and outlet check. In practice,
the inlets are connected by a common
inlet manifold and the outlets are
connected with a common outlet
manifold.
The "4-Ball" concept primes the pump
with the piston always engaging the
seal. Unlike some other horizontally
opposed piston pumps, the piston
does not pull free of the displacement
chamber piston seal to allow prime.
Pulling free of the piston seal for
prime is lost motion. No displace-
ment is possible from the time the
piston pulls free and then re-enters
the seal. The positive displacement
4-Ball concept insures positive
prime and increased displacement
with less energy demands. This
eliminates wasted effort which
requires higher air consumption to
displace a given volume of fluid.
Covered by U.S. Patent No.
5,094,596/5,415,531
Ratio:1
GPM (60cy)
SS Model
41-17045
Alum. Model
41-27045
Max WP (PSI)
(Bar)
Replaces
Part Sheet
2576R-1
4.5
6.85
450
31
Part
Sheet
2576R-2

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EXEL 41-17045 and is the answer not in the manual?

Questions and answers

Summary of Contents for Binks EXEL 41-17045

  • Page 1 AIR POWERED PUMP POSITIVE PRIME RECIPROCATING HORIZONTALLY OPPOSED 4-BALL PUMP GENERAL The Binks Exel Pumps have horizon- The “4-Ball” term refers to the two Covered by U.S. Patent No. tally opposed positive displacement sets of ball checks. Each “set” has an...
  • Page 2 5. ALWAYS relieve pressure in the system by 1. Use Binks NO-WIRE conductive hose in all 2. Do not remove protection caps from inlet and turning bypass valve to BYPASS or airless spraying operations. Be sure gun and outlet prior to installation.
  • Page 3 MULTIPLE PUMP SETUPS and all air is purged from the fluid hose or 1. Mount the pump as required for the application. The Binks Exel Pump is a super-quiet pump dispensing device. (For example: Wall mount, floor mount, that exceeds OSHA requirements. However, 3.
  • Page 4 TYPICAL INSTALLATION: Binks 4.5:1 EXEL AIR POWERED PUMP 1. Oil-water extractor 2. Piping circuit to avoid scale and resolve 3. Air valve bleed type master 4. Oil-water extractor 5. Regulated air pressure gauge 6. Air regulator self relieving 7. In-line oiler 8.
  • Page 5 OPTIONAL INSTALLATIONS: Binks 4.5:1 EXEL AIR POWERED PUMP INSTALLATION WITH OPTIONAL MOUNTING STAND 41-3198 WALL MOUNT BRACKET 207-12328 Two brackets provide a wall mount pattern of 5-1/2" (5.5") vertical by 6-5/8" (6.625") horizontal. 6.625" 5.5"...
  • Page 6: Grounding The Pump

    FIRE OR EXPLOSION HAZARD: Binks 4.5:1 EXEL AIR POWERED PUMP 4. If the manifold is not in place, keep hands and fingers clear of NOTE the pump manifold fluid inlet and the individual inlets. The powerful suction can cause serious bodily injury, and any...
  • Page 7 SERVICE: Binks 4.5:1 EXEL AIR POWERED PUMP 2. Insert the pilot valve push rod (43) making sure that it is NOTE seated properly. After packings are pre-lubricated with petroleum jelly, install the o-rings (49). The spool rides in a precision bore. Use no metal objects which can mar the surface of the bore.
  • Page 8 Binks MODEL 41-27045 EXEL 450 PUMP (ALUMINUM) 67 63 69 73 RUBBER TIP 77 80 INCLUDED, BUT NOT SHOWN: 41-13021 Static Ground Kit...
  • Page 9 Binks MODEL 41-27045 EXEL 450 PUMP (ALUMINUM) PARTS LIST When ordering, please specify PART NO. ITEM PART ITEM PART DESCRIPTION QTY. DESCRIPTION QTY. 207-11765-2 CYLINDER AIR MOTOR ......1 207-11308 VALVE ASS’Y., PILOT AIR......2 207-10731 PISTON, AIR ..........1 207-10753 PUSHROD, PILOT VALVE ......
  • Page 10: Specifications

    SPECIFICATIONS & OPERATION: Binks 4.5:1 EXEL AIR POWERED PUMP Simplified EXEL Pump cross-section illustrates Dynamic Chamber Air Control Valve the centered air motor with dynamic chamber, opposed displacement pistons and Four-Ball Pilot Check Principle. Valve Outlet Piston is Check SPECIFICATIONS Valve "Displacement"...
  • Page 11 OPERATION: Binks 4.5:1 EXEL AIR POWERED PUMP Pressure Relief Procedure If you have reason to suspect that the Start and Adjust Pump spray nozzle or hose is clogged or Numbers in Parenthesis ( ) refer to drawing below. WARNING that all residual pressure cannot be...
  • Page 12: Maintenance

    OPERATION & MAINTENANCE: Binks 4.5:1 EXEL AIR POWERED PUMP b. Close the gun or fluid control c. A pump in a dead-end system b. Remove the siphon hose from dispensing device and air will cycle upon demand only. the supply container and cycle regulator (4).
  • Page 13: Troubleshooting

    TROUBLESHOOTING: Binks 4.5:1 EXEL AIR POWERED PUMP WARNING Component rupture can cause serious bodily injury. NEVER exceed 125 psi (8 bar) air supply pressure to the pump. Read the warning section printed earlier in this part sheet. BEFORE DISASSEMBLING THE PUMP, check and consider all probable causes and follow Pressure Relief Procedure on page 11.
  • Page 14 Binks MODEL 41-17045 EXEL 450 PUMP (STAINLESS STEEL) 67 63 69 73 RUBBER TIP 77 80 INCLUDED, BUT NOT SHOWN: 41-13021 Static Ground Kit...
  • Page 15: Parts List

    Binks MODEL 41-17045 EXEL 450 PUMP (STAINLESS STEEL) PARTS LIST When ordering, please specify PART NO. ITEM PART ITEM PART DESCRIPTION QTY. DESCRIPTION QTY. 207-11765-2 CYLINDER AIR MOTOR ......1 207-11308 VALVE ASS’Y., PILOT AIR......2 207-10731 PISTON, AIR ..........1 207-10753 PUSHROD, PILOT VALVE ......
  • Page 16 Sales and Service Through a Nationwide Network of Industrial Distributors. Customer Service in USA / 1-800-992-4657 Technical Support in USA / 1-888-992-4657 195 Internationale Blvd. Glendale Heights, IL 60139 Part Sheet 2576R-2 Printed in USA 6/02, All Rights Reserved...

This manual is also suitable for:

Exel 41-27045Exel 41-27120

Table of Contents