Dentsply Sirona inFire HTC speed Service Manual

Dentsply Sirona inFire HTC speed Service Manual

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10.2018
New as of:
inFire HTC speed
Service Manual
English
Service Manual
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Vsn R. Waterhouse C.D.T.
February 9, 2025

IN FIRE HDC Speed unit will not heat above 25degrees c after starting program!

1 comments:
Mr. Anderson
February 11, 2025

The Dentsply Sirona inFire HTC Speed unit may not heat above 25 degrees Celsius after starting the program due to several possible issues:

1. Autostart Program Issue – If the autostart program is running but the furnace does not heat up, there may be a fault in the programming or the controller board.

2. Control Panel LED Indication – If the LED on the control panel indicates heating but the furnace does not actually heat, this may suggest an issue with the heating element or the power supply.

3. Controller Board Issues – If the controller board "forgets" stored programs or time, incorrect settings may prevent proper heating.

4. Fuse or Circuit Breaker Issues – If the furnace triggers a circuit breaker, it may not be receiving sufficient power to heat beyond 25°C.

Checking the programming, ensuring the heating element is functional, and verifying the power supply can help diagnose and resolve the issue.

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Summary of Contents for Dentsply Sirona inFire HTC speed

  • Page 1 10.2018 New as of: inFire HTC speed Service Manual English Service Manual...
  • Page 2: Table Of Contents

    Table of contents Dentsply Sirona Service Manual inFire HTC speed Table of contents Important information ....................General information..................Technical data....................Safety information ..................How does inFire HTC work? ..................Functional diagram..................Description of the furnace ................Circuit diagram ......................Up to serial no. 3000 ..................
  • Page 3 Dentsply Sirona Table of contents Service Manual inFire HTC speed 8.2.8 Error: No display reading, yellow pilot light is off......8.2.9 Error: Furnace triggers circuit breaker..........8.2.10 Error: Furnace triggers the circuit breaker in the fuse box ....8.2.11 Error: The furnace door does not close...........
  • Page 4 Table of contents Dentsply Sirona Service Manual inFire HTC speed 10.2.4.5 Installing the rear panel of the unit ........10.2.4.6 Final work ................10.2.4.7 Modifying the furnace door..........10.2.4.8 Assembling the furnace door with the gas socket ..... RS232 interface......................
  • Page 5: Important Information

    Dentsply Sirona 1 Important information Service Manual inFire HTC speed 1.1 General information Important information General information The graphics used in this document show devices both up to serial number 3000 and after serial number 3000, or before and after the upgrade to Superspeed / non-precious metal sintering.
  • Page 6: Technical Data

    1 Important information Dentsply Sirona 1.2 Technical data Service Manual inFire HTC speed Technical data Model designation: inFire HTC speed Type of protection against electric shock: Protection Class I device Degree of protection against ingress of water: Ordinary device (without protection against ingress of...
  • Page 7 Dentsply Sirona 1 Important information Service Manual inFire HTC speed 1.2 Technical data Only for REF: 6401462 and 6416247 Rated line voltage: 220 VAC – 230 VAC Rated power frequency: 50/60Hz Rated current consumption: Maximum inlet pressure: 10 bar (applies to all devices with built-in gas management...
  • Page 8: Safety Information

    ● EN 61 010-1 for laboratory equipment. CAUTION Damage/danger resulting from unauthorized alterations The inFire HTC speed high-temperature furnace may only be altered with our express prior approval. We are not liable for unauthorized alterations of any kind. Prior to opening the unit, connecting a measuring instrument or replacing parts: ➢...
  • Page 9 Dentsply Sirona 1 Important information Service Manual inFire HTC speed 1.3 Safety information WARNING Risk of burns due to hot surfaces Once the program has ended and the furnace has shut down, the cooling fan will run until the interior temperature of the furnace has been reduced to normal.
  • Page 10: How Does Infire Htc Work

    2 How does inFire HTC work? Dentsply Sirona 2.1 Functional diagram Service Manual inFire HTC speed How does inFire HTC work? Functional diagram 200V~ - 240V~ Control panel Energy module Controller board Storage battery buffering Transformer Storage battery Heating elements Door drive 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 11: Description Of The Furnace

    Dentsply Sirona 2 How does inFire HTC work? Service Manual inFire HTC speed 2.2 Description of the furnace Description of the furnace The heating system consists of six high-quality MoSi heating elements. Thanks to the excellent interior insulation, the energy consumption of the unit is low.
  • Page 12: Circuit Diagram

    3 Circuit diagram Dentsply Sirona 3.1 Up to serial no. 3000 Service Manual inFire HTC speed Circuit diagram Up to serial no. 3000 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 13: From Serial No. 3000

    Dentsply Sirona 3 Circuit diagram Service Manual inFire HTC speed 3.2 From serial no. 3000 From serial no. 3000 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 14: System Overview

    4 System overview Dentsply Sirona 4.1 Front view Service Manual inFire HTC speed System overview Front view Thermocouple Heating element Bimetal switch Controller board Aluminum band Drawer Clamp Control panel 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 15 Dentsply Sirona 4 System overview Service Manual inFire HTC speed 4.1 Front view Sintering tray sinter beads Ceramic tube crucible fork Door insulation Crucible fork rack Ceramic tube Door drive unit Door shell Door holder 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 16: Rear View

    4 System overview Dentsply Sirona 4.2 Rear view Service Manual inFire HTC speed Rear view Door drive unit Control board for emergency cooling Storage battery Back panel Energy module 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 17: Wiring Diagram

    Dentsply Sirona 5 Wiring diagram Service Manual inFire HTC speed Wiring diagram Thermocouple Control board for emergency cooling Bimetal switch Heating element Control panel Aluminum band Controller board Storage battery Door drive unit 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 18: Tools

    6 Tools Dentsply Sirona Service Manual inFire HTC speed Tools ® ● Screwdriver, Torx / TX10 ® ● Screwdriver, Torx / TX20 ● Open-end wrench, 10 mm A/F ● Straddle wench SW5,5 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 19 Dentsply Sirona 6 Tools Service Manual inFire HTC speed 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 20: Initializing The Controller

    7 Initializing the controller Dentsply Sirona Service Manual inFire HTC speed Initializing the controller In order to guarantee optimal controller performance of the various laboratory furnaces, different control parameters are preset. The following code resets the controller to the factory default settings: ✔...
  • Page 21: Troubleshooting

    Dentsply Sirona 8 Troubleshooting Service Manual inFire HTC speed 8.1 Error messages from electronic components Troubleshooting Error messages from electronic components Error messages are displayed on the LCD screen. They are accompanied by an acoustic signal. 8.1.1 Error message: SENSOR BROKEN Cause: Thermocouple connections are loose.
  • Page 22: Error Message: Sensor

    8 Troubleshooting Dentsply Sirona 8.1 Error messages from electronic components Service Manual inFire HTC speed 8.1.2 Error message: SENSOR +<-> Cause: Thermocouple is incorrectly connected. Elimination: Swap the thermocouple connections. Cause: Temperature inside the furnace is significantly below room temperature. Elimination: Open door and wait until the heating chamber has reached room temperature 8.1.3...
  • Page 23: Error Without Message On The Display

    Dentsply Sirona 8 Troubleshooting Service Manual inFire HTC speed 8.2 Error without message on the display Error without message on the display 8.2.1 Error: Wrong time displayed Cause: Incorrect time in controller. Elimination: Adjust the time. The current time always has to be adjusted manually when clocks are changed for daylight savings time.
  • Page 24: Error: Led On Control Panel Indicates Heating, But Furnace Does Not

    8 Troubleshooting Dentsply Sirona 8.2 Error without message on the display Service Manual inFire HTC speed 8.2.3 Error: LED on control panel indicates heating, but furnace does not heat Cause Heating defective. Elimination Check whether heating is jammed, measure resistance with ohmmeter: = 0.6 Ω...
  • Page 25: Error: Controller Board "Forgets" The Stored Programs

    Dentsply Sirona 8 Troubleshooting Service Manual inFire HTC speed 8.2 Error without message on the display 8.2.4 Error: Controller board "forgets" the stored programs Cause Controller board defective. Elimination Replace controller board (see "Replacing the controller board [ → 30]“). Call customer service.
  • Page 26: Error: No Display Reading, Yellow Pilot Light Is On, Diode Is Not Lit

    8 Troubleshooting Dentsply Sirona 8.2 Error without message on the display Service Manual inFire HTC speed 8.2.7 Error: No display reading, yellow pilot light is on, diode is not lit Description of the error ● No display. ● Yellow pilot light of ON/OFF switch is on.
  • Page 27: Error: Furnace Triggers Circuit Breaker

    Dentsply Sirona 8 Troubleshooting Service Manual inFire HTC speed 8.2 Error without message on the display 8.2.9 Error: Furnace triggers circuit breaker Cause Unsuitable circuit breaker. Elimination Install a 16 A K circuit breaker. Use circuit breaker type C from serial no. 3000.
  • Page 28: Error: The Furnace Door Does Not Close

    8 Troubleshooting Dentsply Sirona 8.2 Error without message on the display Service Manual inFire HTC speed Elimination Install 30 mA circuit breaker. 8.2.11 Error: The furnace door does not close Cause Door sensor not seated correctly. Elimination Correct the position of the door sensor.
  • Page 29: Replacing Parts

    Dentsply Sirona 9 Replacing parts Service Manual inFire HTC speed 9.1 Replacing the heating element Replacing parts Replacing the heating element ✔ The unit is switched off and its power plug is disconnected. 1. Loosen the clamps (A) and pull off the aluminum band (B).
  • Page 30: Resetting The Counter After Replacing The Heating Element

    9 Replacing parts Dentsply Sirona 9.2 Replacing the controller board Service Manual inFire HTC speed 9.1.1 Resetting the counter after replacing the heating element ✔ The heating element has been replaced. 1. Enter the code F8561. From serial number 3000 or from converted electronics (Superspeed upgrade kit) the service code is: F08561.
  • Page 31: Resetting The Counter After Replacing The Controller Board

    Dentsply Sirona 9 Replacing parts Service Manual inFire HTC speed 9.2 Replacing the controller board Replacing the controller board ✔ The furnace is switched off. 1. Loosen and remove both screws (A). 2. Pull out the drawer. 3. Loosen the connections to the controller board.
  • Page 32: Replacing The Storage Battery

    9 Replacing parts Dentsply Sirona 9.3 Replacing the storage battery Service Manual inFire HTC speed Replacing the storage battery IMPORTANT The battery should be replaced after two years at the latest or when this "REP.STR. BATT." is indicated on the display. Replace the battery as follows when the following message appears on the display: "REP.STR.
  • Page 33: Replacing Fuses

    Dentsply Sirona 9 Replacing parts Service Manual inFire HTC speed 9.5 Replacing fuses F3/F4 Replacing fuses F3/F4 Fuse F3 for 250 VAC: T200mA, Order No.: 61 32 463 (10 pcs.) Fuse F4 for 250 VAC: T2.5A, Order No.: 61 32 471 (10 pcs.) ➢...
  • Page 34: Replacing The Sintering Chamber

    9 Replacing parts Dentsply Sirona 9.8 Replacing the sintering chamber Service Manual inFire HTC speed Replacing the sintering chamber ✔ The furnace is switched off and disconnected from the power supply. 1. Loosen the two screws (A) in the furnace roof (B).
  • Page 35 Dentsply Sirona 9 Replacing parts Service Manual inFire HTC speed 9.8 Replacing the sintering chamber 5. Carefully release all terminals (A) on the contacts of the heating elements (C). 6. Pull the connections (B) between the heating elements (C) up. 7. The heating elements (C) can now be removed up and out of the sintering chamber.
  • Page 36 9 Replacing parts Dentsply Sirona 9.8 Replacing the sintering chamber Service Manual inFire HTC speed 10. Loosen the two screws (A) on the left and right that are used to attach the front cover panel (B) to the device. 11. Remove the front cover panel (B) by lifting it slightly to unhook it.
  • Page 37 Dentsply Sirona 9 Replacing parts Service Manual inFire HTC speed 9.8 Replacing the sintering chamber Performing the system check 1. Connect the sintering furnace to the power supply. 2. Switch the sintering furnace on. 3. Start a sintering process. 4. Make sure that the program has started and you can hear the transformer working.
  • Page 38: Upgrading

    10 Upgrading Dentsply Sirona 10.1 Upgrading to Superspeed Service Manual inFire HTC speed Upgrading 10.1 Upgrading to Superspeed 10.1.1 Scope of supply ● Controller board ● Control panel ● Super speed crucible fork ● Super speed crucible ● Superspeed fireproof tray ● Superspeed covering 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 39: Required Tools

    ● Wrench insert 5.5 10.1.3 Introduction These instructions describe the modification of an inFire HTC speed with a new current control and a new control panel. To do this, the installed parts are replaced by the parts supplied. 61 30 608 D3497...
  • Page 40: Procedure

    10 Upgrading Dentsply Sirona 10.1 Upgrading to Superspeed Service Manual inFire HTC speed 10.1.4 Procedure Disconnect the power supply 10.1.4.1 WARNING Electrical power! Potentially lethal shock hazard! ➢ Do not touch live cables and components with wet hands. ➢ Please observe the accident prevention regulations for handling electricity.
  • Page 41: Removing The Regulator Board

    Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.1 Upgrading to Superspeed Removing the regulator board 10.1.4.2 ✔ The unit is switched off and its power plug is disconnected. Overview image 1. Unscrew both screws (A). 2. Pull out the drawer (B).
  • Page 42 10 Upgrading Dentsply Sirona 10.1 Upgrading to Superspeed Service Manual inFire HTC speed 5. Cut the cable tie of the 2 cables of the main switch. 6. NOTICE! Always pay attention to the cable markings here! Pull out the 4 cable lugs.
  • Page 43: Unscrewing The Control Panel

    Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.1 Upgrading to Superspeed Unscrewing the control panel 10.1.4.3 1. Unscrew the 4 nuts (M5.5) with a short socket wrench. 2. Remove all the plugs from the rear side of the control panel.
  • Page 44: Final Work

    10 Upgrading Dentsply Sirona 10.1 Upgrading to Superspeed Service Manual inFire HTC speed Final work 10.1.4.6 1. Push the drawer inside and screw it tightly with 2 screws (TX20). 2. Plug in the power plug. 3. Switch the unit on at the main switch.
  • Page 45: Updating The Control Software

    Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.1 Upgrading to Superspeed Updating the control software 10.1.4.7 Update the control software in the following cases: ● if the software version number is smaller than DOES0033 ● if a newer software version is available ✔...
  • Page 46 10 Upgrading Dentsply Sirona 10.1 Upgrading to Superspeed Service Manual inFire HTC speed The current software has the designation DOES0033. Some program positions are already designated in the software that do not actually contain functional temperature profiles. This is the case for program positions 7–8, 12–16, and 18–19.
  • Page 47 Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.1 Upgrading to Superspeed For super speed sintering, the furnace must be preheated to operating temperature 1,580°C / 2,876°F After preheating (approximately 32 mins), the user has a time window available of 30 mins in which the Superspeed cycle can be activated.
  • Page 48 10 Upgrading Dentsply Sirona 10.1 Upgrading to Superspeed Service Manual inFire HTC speed 61 30 608 D3497 D3497.076.01.09.02 10.2018...
  • Page 49: Upgrading To Non-Precious Metal Sintering

    Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.2 Upgrading to non-precious metal sintering 10.2 Upgrading to non-precious metal sintering 10.2.1 Scope of supply ● Gas management module ● Sinter cover, 4-part ● Coupling kit ● Door change adapter ● Changing door, ceramic sintering ●...
  • Page 50: Required Tools

    10 Upgrading Dentsply Sirona 10.2 Upgrading to non-precious metal sintering Service Manual inFire HTC speed ● Zirconium oxide beads, Ø = 1.25 mm 10.2.2 Required tools ® ● Screwdriver, Torx / TX20 ® ● Screwdriver, Torx / TX10 ● Center punch ● Hammer ●...
  • Page 51: Preparation

    Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.2 Upgrading to non-precious metal sintering 10.2.3 Preparation Disconnect the power supply 10.2.3.1 WARNING Electrical power! Potentially lethal shock hazard! ➢ Do not touch live cables and components with wet hands. ➢ Please observe the accident prevention regulations for handling electricity.
  • Page 52: Procedure

    10 Upgrading Dentsply Sirona 10.2 Upgrading to non-precious metal sintering Service Manual inFire HTC speed 2. Unplug the (green & yellow colored) grounding cable. 10.2.4 Procedure 10.2.4.1 Install the front coupling Mark and punch the front hole ✔ The unit is switched off and its power plug is disconnected.
  • Page 53: Install The Rear Coupling

    Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.2 Upgrading to non-precious metal sintering 2. Drill the main hole at the front with a diameter of 9.7 mm. Insert the coupling 1. Remove the coupling from the flexible hose of the furnace door with gas socket.
  • Page 54: Installing The Gas Management Module

    10 Upgrading Dentsply Sirona 10.2 Upgrading to non-precious metal sintering Service Manual inFire HTC speed 2. Drill the main hole on the rear with a diameter of 14 mm. Use a step drill for this. Tip: It is advisable to attach a boundary marker on the step drill for 14 Installing the gas management module 10.2.4.3...
  • Page 55 Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.2 Upgrading to non-precious metal sintering 5. Insert the hoses and cable into the cable duct. 6. Insert the open hose end into the front coupling from the rear. 7. Unscrew the nuts on the coupling, insert the coupling, and screw the nuts from the rear side tightly (open-end wrench SW11 or socket wrench SW11).
  • Page 56: Connecting Cables To The Regulator Board

    10 Upgrading Dentsply Sirona 10.2 Upgrading to non-precious metal sintering Service Manual inFire HTC speed Connecting cables to the regulator board 10.2.4.4 1. Open the drawer. 2. Pull the gray cable to the regulator board. 3. Connect the two black cables "1" and "2" to the previously disassembled KL2A connector.
  • Page 57: Final Work

    Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.2 Upgrading to non-precious metal sintering 2. Reinsert the rear cover of the unit and screw it on tight. Final work 10.2.4.6 1. Push the drawer inside and screw it tightly with 2 screws (TX20).
  • Page 58: Assembling The Furnace Door With The Gas Socket

    10 Upgrading Dentsply Sirona 10.2 Upgrading to non-precious metal sintering Service Manual inFire HTC speed 4. Unscrew the retaining plate from the lift carriers. 5. NOTICE! Pay attention to the installation direction (see picture)! Screw on the supplied door change adapter. 10.2.4.8 Assembling the furnace door with the gas socket 1.
  • Page 59 Dentsply Sirona 10 Upgrading Service Manual inFire HTC speed 10.2 Upgrading to non-precious metal sintering 4. Ensure that the door guide pin is locked in place in the locating hole (A) provided for this purpose when inserting the furnace door. 5. Push the furnace door until the end stop in the furnace fastening clamp.
  • Page 60: Rs232 Interface

    "Start" The program must be installed ( "Programs" "Accessories" "Communication" "Hyper Terminal" 1. Connect the PC to the inFire HTC speed via the RS-232 cable. "Hyper Terminal" "Start" 2. Start the Windows program on the PC under "Programs" "Accessories" "Communication"...
  • Page 61: Service Codes

    Dentsply Sirona 11 RS232 interface Service Manual inFire HTC speed 11.2 Service codes  In the left column (A), the encoded temperature change of the corresponding heat curve is shown at defined times. In the right column (B), the difference is depicted between the encoded set increase and actual increase.
  • Page 62 We reserve the right to make any alterations which may be required due to technical improvements. © Sirona Dental Systems GmbH Sprache: englisch Printed in Germany D3497.076.01.09.02 10.2018 Ä.-Nr.: 124 906 Sirona Dental Systems GmbH Contact in the USA: Sirona Dental, Inc. Fabrikstraße 31 4835 Sirona Drive 61 30 608 D3497...

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