SEW-Eurodrive MOVIMOT MM D Series Compact Operating Instructions
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SEW-Eurodrive MOVIMOT MM D Series Compact Operating Instructions

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*27792439_0722*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Decentralized Drive Systems
®
MOVIMOT
MM..D
Edition 07/2022
27792439/EN

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Summary of Contents for SEW-Eurodrive MOVIMOT MM D Series

  • Page 1 *27792439_0722* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions Decentralized Drive Systems ® MOVIMOT MM..D Edition 07/2022 27792439/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information........................  5 Scope of this documentation................... 5 Structure of the safety notes ................... 5 Other applicable documentation .................. 6 Safety notes ..........................  7 Preliminary information .................... 7 Duties of the user...................... 7 Target group ........................ 7 Designated use ....................... 8 Functional safety technology .................. 9 Transportation......................... 9 Installation/assembly....................... 9 Electrical installation ..................... 10...
  • Page 4 Contents General information concerning startup................ 54 Requirements........................ 55 Startup procedure ...................... 55 Service .............................   58 Status and error display .................... 58 Error list......................... 61 Unit replacement...................... 65 Waste disposal...................... 67 ® Compact Operating Instructions – MOVIMOT MM..D...

  • Page 5: General Information

    The enclosed CD or DVD contains PDF files of the additional operating instruc- ® tions as well as further MOVIMOT MM..D documentation. • All technical documentation from SEW-EURODRIVE is available for download in PDF format from the SEW-EURODRIVE website: www.sew-eurodrive.com. Structure of the safety notes 1.2.1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes.

  • Page 6: Other Applicable Documentation

    General information Other applicable documentation Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action.

  • Page 7: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 8: Designated Use

    Do not use the product as a climbing aid. 2.4.1 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW-EURODRIVE may only be used in combination with products from SEW-EURODRIVE. ® Compact Operating Instructions – MOVIMOT...

  • Page 9: Functional Safety Technology

    Safety notes Functional safety technology 2.4.2 Hoist applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: • The product is not designed for use as a safety device in lifting applications. •...

  • Page 10: Electrical Installation

    Safety notes Electrical installation 2.7.1 Restrictions of use The following applications are prohibited unless the device is explicitly designed for such use: • Use in potentially explosive atmospheres • Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation •...

  • Page 11: Startup/Operation

    Safety notes Startup/operation 2.10 Startup/operation Observe the safety notes in chapters "Startup" and "Operation" in this documentation. Make sure the connection boxes are closed and screwed before connecting the sup- ply voltage. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation.

  • Page 12: Type Designations

    Type designations MOVIMOT® drive type designation Type designations MOVIMOT® drive type designation ® MOVIMOT drive type designation 3.1.1 Nameplate ® The following figure shows an example of a MOVIMOT drive nameplate. The name- plate is located on the motor. 76646 Bruchsal/Germany LISTED IND.CONT.EQ.

  • Page 13: Movimot Inverter Type Designation

    Type designations MOVIMOT® inverter type designation SEW-EURODRIVE 01.1234567890.0001.20 Digital Services 10690441 35286149515 Product label with QR code. The QR code can be scanned. You will be re- directed to the digital services of SEW‑EURODRIVE. There, you have ac- cess to product-specific data, documents, and additional services.

  • Page 14: Type Designation Of The "Mounted Close To The Motor" Design

    Type designations Type designation of the "mounted close to the motor" design 3.2.2 Type designation ® The following table shows an example of the type designation of the MOVIMOT verter MM15D-503-00: ® Series MM = MOVIMOT Motor power 15 = 1.5 kW Version D Connection voltage 50 = AC 380 –...
  • Page 15 Type designations Type designation of the "mounted close to the motor" design ® General name- The following figure provides an example of a general nameplate of the MOVIMOT plate inverter for mounting close to the motor: Input: Output to next Field Distributor: 3x200...500V –...

  • Page 16: Year Of Manufacture

    Type designations Year of manufacture 3.3.2 Type designation ® The following table shows the type designation for the MOVIMOT inverter MM15D-503-00/0/P21/RO1A/APG4 with mounting close to the motor: ® MM15D-503-00 MOVIMOT inverter Connection type 0 = W 1 = m P21A Adapter for mounting close to the motor RO1A Connection box design...

  • Page 17: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes INFORMATION Observe the general safety notes. WARNING ® Improper installation/disassembly of MOVIMOT drives and mount-on components. Risk of injury. • Adhere to the notes about installation and disassembly. • Before releasing shaft connections, make sure that there are no active torsional moments present (tensions within the system).

  • Page 18: Installation Of Movimot Gearmotor

    Mechanical installation Installation of MOVIMOT® gearmotor • The ambient temperature corresponds to the specifications in chapter "Technical data" of the operating instructions. Note that the temperature range of the gear unit may also be restricted, see gear unit operating instructions. ®...
  • Page 19 Mechanical installation Installation of MOVIMOT® gearmotor • Align the motor carefully to avoid placing any unacceptable strain on the motor shafts. Observe the permitted overhung and axial loads specified in the ® "MOVIMOT gearmotors" catalog! • Do not jolt or hammer the shaft end. •...

  • Page 20: Mounting Movimot Inverter Close To The Motor

    Mechanical installation Mounting MOVIMOT® inverter close to the motor 4.4.3 Installation in damp locations or in the open ® Observe the following notes for mounting the MOVIMOT drive in damp areas or in the open: • Use suitable cable glands for the incoming cables. Use reducing adapters if neces- sary.

  • Page 21: Tightening Torques

    Mechanical installation Tightening torques Tightening torques ® 4.6.1 MOVIMOT inverter ® Tighten the retaining screws of the MOVIMOT inverter to 3.0 Nm in diametrically op- posite sequence. 9007199713318923 4.6.2 Screw plugs Tighten the screw plugs of potentiometer f1 and connection X50 with 2.5 Nm. 9007199713311371 4.6.3 Cable glands...
  • Page 22 Mechanical installation Tightening torques 4.6.5 Modular connection box Tighten the retaining screws of the connection box on the mounting plate to 3.3 Nm. 322786187 4.6.6 Tightening torques for terminals Use the following tightening torques for terminals during installation: 9007199713346059 0.8 – 1.5 Nm 1.2 –...

  • Page 23: Electrical Installation

    (e.g. EN  60204-1 or EN 61800-5) after any wiring work for installation, conversion, repair, etc. • When using a regenerative power supply in the system, SEW-EURODRIVE re- commends a line choke in the supply line of the MOVIMOT® drive unit. ®...
  • Page 24 Electrical installation Installation instructions ® 5.2.2 Permitted cable cross section of the MOVIMOT terminals Power terminals Observe the permitted cable cross sections for installation: Power terminals Cable cross section 1.0 mm – 4.0 mm (2 x 4.0 mm Conductor end sleeves • For single assignment: Connect only single-wire conductors or flexible conductors with conductor end sleeves (DIN 46228, material E‑CU) with or without...
  • Page 25 Electrical installation Installation instructions 5.2.3 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used. Severe or fatal injuries. • The product can cause direct current in the PE conductor. If a residual current device (RCD) or a residual current monitoring device (RCM) is used for protec- tion in the event of a direct or indirect contact, only a type B RCD or RCM is per- mitted on the supply end of the product.
  • Page 26 Electrical installation Installation instructions 5.2.5 Information on PE connection WARNING Improperly connecting the PE can cause an electric shock. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 to 2.4 Nm. • Observe the following information regarding PE connection. Impermissible assembly Recommendation: Assembly with solid connecting...
  • Page 27 Electrical installation Installation instructions 5.2.6 EMC-compliant installation INFORMATION This drive system is not designed for operation on a public low voltage grid that sup- plies residential areas. This is a product with restricted availability (categories C1 to C4 according to EN ...
  • Page 28 Electrical installation Installation instructions For 240 V systems: 250 V min., 25 A max., fuse or 250 V min., 25 A max., circuit breaker For 500 V systems: 500 V min., 25 A max., fuse or 500 V min., 25 A max., circuit breaker The maximum voltage is limited to 500 V. Branch circuit protection Integral semiconductor short-circuit protection does not provide branch circuit protec- tion.

  • Page 29: Connection Of Movimot Drive

    Electrical installation Connection of MOVIMOT® drive Connection of MOVIMOT® drive ® Connection of MOVIMOT drive Functions of the CW/stop and CCW/stop termi- nals in binary control mode: F11/F12/F13 Direction of ro- Direction of rotation ® MOVIMOT tation CW active CCW active Functions of terminals f1/f2: BE/BR [2] [3] [4] [5]...

  • Page 30: Connection Between Movimot And Motor When Mounted Close To The Motor

    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT® and motor when mounted close to the motor ® Connection between MOVIMOT and motor when mounted close to the motor ® If the MOVIMOT inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable.
  • Page 31 Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor ® 5.4.2 MOVIMOT with ALA4 plug connector The ALA4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design ® MOVIMOT ALA4 ALA4...
  • Page 32 Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor 5.4.3 Hybrid cable connection The following table shows the conductor assignment of the hybrid cables with part numbers 01867423 and 08179484 and the corresponding motor terminals of the DR.. motor: Motor terminal DR..

  • Page 33: Pc/Laptop Connection

    Electrical installation PC/laptop connection PC/laptop connection ® MOVIMOT drives are equipped with an X50 diagnostic interface (RJ10 plug con- nector) for startup, parameterization and service. The diagnostic interface [1] is located underneath the screw plug on top of the ® MOVIMOT inverter.

  • Page 34: Easy Startup

    Easy startup General information concerning startup Easy startup General information concerning startup INFORMATION You must comply with the general safety notes in chapter "Safety notes" during start- WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries. •...

  • Page 35: Requirements

    Easy startup Requirements Requirements The following conditions apply to the startup: ® • The MOVIMOT drive must be installed correctly both mechanically and electrical- • Appropriate safety measures prevent the drives from starting up unintentionally. • Appropriate safety measures must be taken to prevent risk of injury or damage to the machine.
  • Page 36 Easy startup Description of the control elements Switch f2 Minimum fre- quency Hz 6.3.3 Switch t1 ® Use switch t1 to set the acceleration of the MOVIMOT drive. The ramp time is based on a setpoint step change of 1500 min (50 Hz).
  • Page 37 Easy startup Description of the control elements 6.3.4 DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm.

  • Page 38: Description Of The Dip Switches S1

    Easy startup Description of the DIP switches S1 Description of the DIP switches S1 6.4.1 DIP switches S1/1 – S1/4 ® Selecting the RS485 address of the MOVIMOT drive via binary coding Decimal 10 11 12 13 14 15 address S1/1 – –...
  • Page 39 Easy startup Description of the DIP switches S1 6.4.3 DIP switch S1/6 Lower motor power rating ® • When activated, the DIP switch S1/6 allows the MOVIMOT inverter to be as- signed to a motor with a lower motor power rating. The rated unit power is not af- fected.
  • Page 40 Easy startup Description of the DIP switches S1 ® Power rating Motor type MOVIMOT inverter MM..D-503-00 Motor in W connection Motor in m connection S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON DR2S90S4/.. DRS90M4/.. DRE90L4/.. MM15D.. MM22D..
  • Page 41 Easy startup Description of the DIP switches S1 ® Power rating Motor type MOVIMOT inverter MM..D-503-00 Motor in W connection Motor in m connection S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON DR2S90L4/.. DRS90L4/.. DRE100L4/.. MM22D.. MM30D..
  • Page 42 Easy startup Description of the DIP switches S1 Motor with 50/60 Hz voltage range ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification Identification Part number Line voltage V Line fre- color quency Hz 220 – 240/ 380 – 415 DRS/DRE/50/60...
  • Page 43 Easy startup Description of the DIP switches S1 Motor with operating point 380 V/60 Hz (ABNT regulation for Brazil) ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification Identification Part number Line voltage Line frequency color DRS/DRE/380/60 18234933 220/380...
  • Page 44 Easy startup Description of the DIP switches S1 6.4.4 DIP switch S1/7 Setting the maximum PWM frequency ® • When DIP switch S1/7 is set to "OFF", the MOVIMOT works with the PWM fre- quency of 4 kHz. ® • When DIP switch S1/7 is set to "ON", the MOVIMOT works with the PWM fre- ®...

  • Page 45: Description Of The Dip Switches S2

    Easy startup Description of the DIP switches S2 Description of the DIP switches S2 6.5.1 DIP switch S2/1 Brake type • When using the standard brake, the DIP switch S2/1 must be set to "OFF". • When using the optional brake, the DIP switch S2/1 must be set to "ON". Motor Standard brake Optional brake...
  • Page 46 Easy startup Description of the DIP switches S2 6.5.2 DIP switch S2/2 Brake release without enable When setting DIP switch S2/2 to "ON", it is possible to release the brake even if there is no drive enabled. Binary control functions In binary control, you are able to release the brake by setting the signal at terminal f1/ f2 X6:7,8 subject to the following preconditions: Terminal status...
  • Page 47 Easy startup Description of the DIP switches S2 Functions with control via RS485 With control via RS485, the brake is released via the control word: Master ® MOVIMOT 329547915 = Process output data = Process input data PO1 = Control word = Status word 1 PO2 = Speed [%] = Output current...
  • Page 48 Easy startup Description of the DIP switches S2 Setpoint selection for binary control Setpoint selection for binary control depending on the status of terminal f1/f2 X6: 7,8: Enable status Terminal f1/f2 X6:7,8 Active setpoint Unit enabled Terminal f1/f2 X6:7,8 = "0" Setpoint potentiometer f1 active Unit enabled Terminal f1/f2 X6:7,8 = "1"...

  • Page 49: Startup With Binary Control

    Easy startup Startup with binary control Startup with binary control WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. • Disconnect the inverter from the power. Observe the minimum switch-off time after disconnection from the supply system: –...
  • Page 50 Easy startup Startup with binary control INFORMATION The first speed is infinitely variable during operation using the setpoint potentiometer f1, which is accessible from the outside. Speeds f1 and f2 can be set independently of each other. 7. Set the ramp time at the switch t1. The ramp time is based on a setpoint step change of 1500 rpm (50 Hz).

  • Page 51: Supplementary Notes For Installation Close To The Motor

    Easy startup Supplementary notes for installation close to the motor Supplementary notes for installation close to the motor ® When the MOVIMOT inverter is installed close to the motor, observe the following notes: 6.7.1 Checking the connection type for the connected motor ®...
  • Page 52 Easy startup Supplementary notes for installation close to the motor – As soon as the ready signal is no longer present, the drive must be switched off (terminals R X6:11,12 and L X6:9,10 = "0"). ® MOVIMOT 9007199738516875 6.7.3 DIP switch ®...
  • Page 53 Easy startup Supplementary notes for installation close to the motor 6.7.4 Braking resistor • For motors without brake, a braking resistor must be connected in the ® MOVIMOT connection box. BW1/BW2 • For brakemotors without BEM option, no braking resistor may be connected to ®...

  • Page 54: Easy Startup With Rs485 Interface/Fieldbus

    Easy startup with RS485 interface/fieldbus General information concerning startup Easy startup with RS485 interface/fieldbus General information concerning startup INFORMATION You must comply with the general safety notes in chapter "Safety notes" during start- WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries.

  • Page 55: Requirements

    Easy startup with RS485 interface/fieldbus Requirements Requirements The following conditions apply to the startup: ® • The MOVIMOT drive must be installed correctly both mechanically and electrical- • Appropriate safety measures prevent the drives from starting up unintentionally. • Appropriate safety measures must be taken to prevent risk of injury or damage to the machine.
  • Page 56 Easy startup with RS485 interface/fieldbus Startup procedure 5. If the ramp time is not specified via the fieldbus, set the ramp time at switch t1. The ramp time is based on a setpoint step change of 1500 min (50 Hz). Switch t1 Detent setting Ramp time t1 s 0.1 0.2 0.3 0.5 0.7...
  • Page 57 Easy startup with RS485 interface/fieldbus Startup procedure 8. Set the required maximum speed using setpoint potentiometer f1. 2 3 4 5 6 7 8 9 10 27021598093635979 [1] Potentiometer setting 9. NOTICE!  Loss of warranted degree of protection if the screw plugs of the f1 setpoint potenti- ometer or the X50 diagnostic interface are installed incorrectly or not at all.

  • Page 58: Service

    Service Status and error display Service Status and error display 8.1.1 Meaning of the status LED ® The status LED is located on the top of the MOVIMOT inverter. ® The 3-color status LED indicates the operating and error states of the MOVIMOT verter.
  • Page 59 Service Status and error display Meaning Possible cause Color Operating state Status Error code Green/Red/Green Localization func- Localization function was activated. Flashing with alternat- tion active See parameter 590. colors, pause Fault 07 DC link voltage too high. 2x flashing, pause Fault 08 Speed monitoring error (only when S2/4 = "ON") Flashing slowly...
  • Page 60 Service Status and error display Flashing with alternating colors: LED 600 ms green, 600 ms yellow Flashing with alternating colors, pause: LED 100 ms green, 100 ms red, 100 ms green, 300 ms pause N x flashing, pause: LED N x (600 ms red, 300 ms off), then LED off for 1 s ®...

  • Page 61: Error List

    Service Error list Error list The following table helps you with troubleshooting: Code Error Possible cause Measure Missing connection ', RS – Communication Check and establish the connection, espe- timeout +, RS- between cially ground. ® MOVIMOT and RS485 (motor stops, without master error code) EMC influence...
  • Page 62 Correct the settings of DIP switches S2/5 – 5, 12 are not permitted for  S2/8. ® MOVIMOT MM..D with AS-Interface. Firmware does not support Contact SEW-EURODRIVE Service. MLK..A option (only for ® MOVIMOT with AS-Inter- face). Thermal Heat sink is dirty.
  • Page 63 Code Error Possible cause Measure 17 - 24 CPU error CPU error Reset the fault Contact SEW-EURODRIVE Service if the error re-occurs. EEPROM error Error while accessing Set parameter P802 to "Delivery state". EEPROM Reset the fault ® Re-parameterize MOVIMOT inverter.
  • Page 64 Thermal overload of brake Extend the ramp time. ture coil Reset the fault Brake coil is defective. Contact SEW-EURODRIVE Service. Brake coil and braking re- Connect either brake or braking resistor to sistor connected. drive. ® Brake coil incorrectly con- See chapters "Connection of MOVIMOT...

  • Page 65: Unit Replacement

    MOVIMOT inverter. The fieldbus interface re- ports the error only to the higher-level control- ler. EEPROM checksum Defective EEPROM. Contact SEW-EURODRIVE Service. error Copy error DBG keypad or PC/laptop Before acknowledging the error, load the fac- disconnected during the tory setting or the complete data set from the ®...
  • Page 66 Service Unit replacement • DIP switch S2 • Setpoint potentiometer f1 • Switch f2 • Switch t1 ® on the new MOVIMOT inverter analogously to the control elements of the previ- ® ous MOVIMOT inverter. ® 4. Unlock the drive ID module of the new MOVIMOT inverter and pull it out carefully.
  • Page 67 Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...
  • Page 72 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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