SEW-Eurodrive MOVIMOT MM D Series Compact Operating Instructions
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SEW-Eurodrive MOVIMOT MM D Series Compact Operating Instructions

With ac motor dt/dv
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Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
®
MOVIMOT
MM..D
with AC Motor DT/DV
Edition 11/2009
16885228 / EN

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Summary of Contents for SEW-Eurodrive MOVIMOT MM D Series

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions ® MOVIMOT MM..D with AC Motor DT/DV Edition 11/2009 16885228 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 4 Scope of this documentation............... 4 Structure of the safety notes ............... 4 Safety Notes ......................5 General information ..................5 Target group ....................5 Designated use ................... 5 Transportation, storage ................6 Installation ....................6 Electrical connection ...................

  • Page 4: General Information

    MOVIMOT MM..D documentation. • All SEW-EURODRIVE’s technical documentation is available to download in PDF format from the SEW-EURODRIVE website: www.sew-eurodrive.de. Structure of the safety notes The safety notes in these operating instructions are structured as follows:...

  • Page 5: Safety Notes

    If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. General information Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage.

  • Page 6: Transportation, Storage

    For safety functions, ensure that the information in the supplied publications is observed. Use only components in safety applications that were explicitly designed and supplied for this purpose by SEW-EURODRIVE. 2.3.2 Hoist applications ® When using MOVIMOT...

  • Page 7: Safe Disconnection

    Safety Notes Safe disconnection Protective measures and protection devices must comply with the regulations in force (e.g. EN 60204 or EN 61800-5-1). A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for ® MOVIMOT drives prior to startup to ensure insulation. Safe disconnection ®...

  • Page 8: Type Designations

    Type Designations Sample motor nameplate Type Designations Sample motor nameplate SEW -EURODRIVE SEW -EURODRIVE Bruchsal / Germany KA77 DT90L4/BMG/MM15/MLU IEC 34 3009818304. 0001. 99 1,5 / 50 HZ 0,99 50Hz V 380-500 3,50 60Hz 3,50 V 380-500 r/min 22/1400 Bremse V 230 Gleichrichter Nm 20...

  • Page 9: Sample Inverter Nameplate

    Type Designations Sample inverter nameplate Sample inverter nameplate 02 / 08 444 Status: 10 12 -- A -- -- 10 10 12 MM15D-503-00 Sach.Nr. 18215033 Serien Nr.0886946 Eingang / Input Ausgang / Output CH01 3x380...500V AC 3x0V...U Input 50...60Hz D-76646 Bruchsal 2...120Hz N2936 Made in Germany...

  • Page 10: Mounting Close To The Motor" Design

    Type Designations "Mounting close to the motor" design "Mounting close to the motor" design ® The following illustration shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate and type designation: MM15D-503-00/0/P21A/RO1A/APG4 457921547 MM15D-503-00/0/P21A/RO1A/APG4 Plug connector for the connection to the motor Terminal box design Adapter for installation close to the motor 21 = Size 1...

  • Page 11: Mechanical Installation

    Mechanical Installation ® MOVIMOT gearmotor Mechanical Installation ® MOVIMOT gearmotor 4.1.1 Before you start ® Only install the MOVIMOT drive if: • The entries on the nameplate of the drive match the voltage supply system. • The drive is undamaged (no damage caused by transportation or storage). •...
  • Page 12 Mechanical Installation ® MOVIMOT gearmotor ® 4.1.2 Installing MOVIMOT ® Observe the following notes for mounting the MOVIMOT drive: ® • Install/mount the MOVIMOT drive only in the mounting position specified on the motor nameplate on a level, vibration-free, and torsionally rigid support structure. •...

  • Page 13: Installing The Movimot ® Inverter Close To The Motor

    Mechanical Installation ® Installing the MOVIMOT inverter close to the motor ® Installing the MOVIMOT inverter close to the motor ® The following figure shows the mounting dimensions for installing the MOVIMOT inverter close to the motor: 458277771 MM03D503-00 – MM15D-503-00 140 mm 65 mm MM03D233-00 –...

  • Page 14: Tightening Torques

    Mechanical Installation Tightening torques Tightening torques ® 4.3.1 MOVIMOT inverter ® Tighten the screws on the MOVIMOT inverter using 3.0 Nm (27 lb.in) working diagonally across. 458577931 4.3.2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in). 458570379 4.3.3 Cable glands...
  • Page 15 Mechanical Installation Tightening torques 4.3.4 Screw plugs for cable entries Tighten screw plugs with 2.5 Nm (22 lb.in). 322777611 4.3.5 Tightening torques for terminals Use the following tightening torques for terminals during installation: 1999952907 0.5 – 0.7 Nm (4 – 6 lb.in) 0.5 –...

  • Page 16: Electrical Installation

    Electrical Installation Installation instructions Electrical Installation Installation instructions 5.1.1 Connecting supply system leads ® • The rated voltage and frequency of the MOVIMOT inverter must correspond to the data for the power supply system. • Cable cross section: according to input current I for rated power (see chapter line "Technical Data"...
  • Page 17 > 3.5 mA can occur. • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protec- tion against contact, observe the following note in accordance with EN 61800-5-1: WARNING Wrong type of earth-leakage circuit breaker installed.
  • Page 18 Electrical Installation Installation instructions 5.1.5 Notes on PE connection DANGER Incorrect connection of PE. Death, severe injuries or damage to property from electric shock. • The permitted tightening torque for the screw fitting is 2.0 - 2.4 Nm (18 - 21 lb.in). •...
  • Page 19 Electrical Installation Installation instructions 5.1.6 Installation altitude above 1000 m above sea level ® MOVIMOT drives with line voltages of 200 to 240 V or 380 to 500 V, can be used in altitudes of 1000 m and up to a maximum of 4000 m above sea level under the following conditions.

  • Page 20: Connection Of Movimot

    Electrical Installation ® Connection of MOVIMOT ® Connection of MOVIMOT Functions of the CW/Stop + CCW/Stop terminals for binary control: F11/F12/F13 Direction of Direction of rotation rotation CCW active CW active Functions of terminals f1/f2: ® ® MOVIMOT MOVIMOT Setpoint f1 Setpoint f2 active active Functions of the CW/Stop + CCW/Stop terminals...

  • Page 21: Connection Between Movimot ® And Motor When Mounted Close To The Motor

    If the MOVIMOT inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated cable (hybrid cable). ® Use only hybrid cables from SEW-EURODRIVE to connect the MOVIMOT inverter with the motor. ® The following designs are possible on the MOVIMOT side: •...
  • Page 22 Electrical Installation ® Connection between MOVIMOT and motor when mounted close to the The APG4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Type ® MOVIMOT ALA4 ALA4 Motor Cable gland/terminals ASB4 Hybrid cables 0 817 948 4 0 816 208 5...
  • Page 23 Electrical Installation ® Connection between MOVIMOT and motor when mounted close to the 5.3.1 Hybrid cable connection The following tables shows the conductor assignment in hybrid cables with part number 0 186 742 3 and 0 817 948 4 and the corresponding motor terminals of the DT/DV motor: Motor terminal of DT/DV Wire color/hybrid cable designation...

  • Page 24: Startup

    Startup Important notes on startup Startup Important notes on startup DANGER ® Before removing / fitting the MOVIMOT inverter, you must disconnect it from the supply system. Dangerous voltages may still be present for up to one minute after disconnection from the power supply. Severe or fatal injuries from electric shock.

  • Page 25: Description Of The Controls

    Startup Description of the controls Description of the controls 6.2.1 Setpoint potentiometer f1 ® Depending on the operating mode of the MOVIMOT inverter, the potentiometer f1 has different functions: • Binary control: Setting setpoint f1 (selected via terminal f1/f2 = "0") •...
  • Page 26 Startup Description of the controls 6.2.4 DIP switches S1 and S2 626648587 DIP switch S1: Meaning Binary encoding Motor Motor No-load RS-485 unit protection Power rating Frequency damping address Motor one Variable size (16, 8, 4 kHz) smaller Motor 4 kHz adjusted DIP switch S2: Meaning...

  • Page 27: Description Of The Dip Switches S1

    Startup Description of the DIP switches S1 Description of the DIP switches S1 6.3.1 DIP switches S1/1 – S1/4 ® Selecting the RS-485 address of MOVIMOT via binary coding Decimal Address S1/1 – – – – – – – – S1/2 –...
  • Page 28 Startup Description of the DIP switches S1 6.3.3 DIP switch S1/6 Lower motor power rating ® • When activated, this DIP switch enables MOVIMOT to be assigned to a motor with a lower power rating. The rated unit power is not affected. •...

  • Page 29: Description Of Dip Switches S2

    Startup Description of DIP switches S2 6.3.4 DIP switch S1/7 Setting the maximum PWM- frequency ® • When DIP switch S1/7 is set to "OFF", the MOVIMOT unit operates with 4 kHz PWM frequency. ® • When DIP switch S1/7 is set to "ON", the MOVIMOT unit operates with a 16 kHz PWM frequency (low noise) and switches back in steps to lower switching frequen- cies depending on the heat sink temperature and the inverter load.
  • Page 30 Startup Description of DIP switches S2 RS-485 control In RS-485 control, the brake is released via the control word: functions Master ® MOVIMOT 329547915 PO = Process output data PI = Process input data PO1 = Control word PI1 = Status word 1 PO2 = Speed [%] PI2 = Output current PO3 = Ramp...
  • Page 31 Startup Description of DIP switches S2 Setpoint selection Setpoint selection in binary control depending on the state of terminal f1/f2: for binary control Enable status Terminal f1/f2 Active setpoint Unit enabled Terminal f1/f2 = "0" Setpoint potentiometer f1 active Unit enabled Terminal f1/f2 = "1"...

  • Page 32: Startup With Binary Control

    Startup Startup with binary control Startup with binary control DANGER When working on the unit, dangerous voltage levels may still be present up to one minute after the mains is disconnected. Severe or fatal injuries from electric shock. ® • Disconnect the MOVIMOT drive from the power supply using an appropriate external disconnecting device and secure it against unintentional reconnection to...
  • Page 33 Startup Startup with binary control 5. Set the 2nd speed at switch f2 (active when terminal f1/f2 = "1"). Switch f2 Detent setting Setpoint f2 [Hz] INFORMATION The first speed can be changed infinitely variable during operation using the setpoint potentiometer f1, which is accessible from the outside.

  • Page 34: Supplementary Notes For Installation Close To The Motor

    C] Only CW operation is enabled • For control via binary signals, SEW-EURODRIVE recommends that you connect the TH in series with the "Ready signal" relay (see the following illustration). – The ready signal must be monitored by an external controller.
  • Page 35 Startup Supplementary notes for installation close to the motor 6.6.3 DIP switch ® When the MOVIMOT inverter is installed close to the motor, the DIP switch S1/5 must be changed from the factory setting to "ON": Motor Motor No-load Meaning RS-485 unit protection power rating...
  • Page 36 Startup with RS-485 Interface/Fieldbus Important notes on startup Startup with RS-485 Interface/Fieldbus Important notes on startup DANGER ® Before removing / fitting the MOVIMOT inverter, you must disconnect it from the supply system. Dangerous voltages may still be present for up to one minute after disconnection from the power supply.
  • Page 37 Startup with RS-485 Interface/Fieldbus Startup procedure 3. Set minimum frequency f with switch f2. Switch f2 Detent setting Minimum frequency f [Hz] 4. If the ramp is not specified via fieldbus (operation with 2 PD), set the ramp time at switch t1.

  • Page 38: Startup With Rs-485 Interface/Fieldbus

    Startup with RS-485 Interface/Fieldbus Startup procedure 7. Set the required maximum speed using setpoint potentiometer f1. f [Hz 9 10 329413003 [1] Potentiometer setting 8. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in. NOTICE The enclosure specified in the Technical Data chapter only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly.

  • Page 39: Operation

    Operation Operating display Operation Operating display ® The status LED is located on the top of the MOVIMOT inverter (see following figure). 459759755 ® [1] MOVIMOT status LED 8.1.1 Meaning of the status LED states ® The three-color status LED indicates the operating and error states of the MOVIMOT inverter.

  • Page 40: Service

    Service Status and error display Service Status and error display 9.1.1 Status LED ® The status LED is located on the top of the MOVIMOT inverter. ® Meaning of the The three-color status LED indicates the operating and error states of the MOVIMOT status LED inverter.
  • Page 41 Service Status and error display 9.1.2 Error list Error Cause/solution ® Communication timeout • Missing connection RS+, RS- between MOVIMOT and RS-485 master. Check and establish connection, especially earth. (motor stops, without error code) • EMC influence. Check shielding of data lines and improve, if necessary. •...
  • Page 42 Service Status and error display Error Cause/solution Error code 43 Communication timeout during cyclical communication via RS-485 communication timeout If this error occurs, the drive is decelerated and stopped along the set ramp. ® • Check/establish communication link between RS-485 master and MOVIMOT •...

  • Page 43: Replacing Units

    Service Replacing units Replacing units DANGER When working on the unit, dangerous voltage levels may still be present up to one minute after the power supply is disconnected. Severe or fatal injuries from electric shock. ® • Disconnect the MOVIMOT drive from the supply system and secure it against unintentional reconnection to the voltage supply.

  • Page 44: Declaration Of Conformity

    Declaration of Conformity Replacing units Declaration of Conformity EC Declaration of Conformity  6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H  ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH Š IUHTXHQF\ LQYHUWHUV RI WKH VHULHV 029,027 SRVVLEO\ LQ FRQQHFWLRQ ZLWK $& PRWRU DUH LQ FRQIRUPLW\ ZLWK 0DFKLQHU\ 'LUHFWLYH (&...
  • Page 48 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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