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Related Manuals for Gage Bilt GB703V
Summary of Contents for Gage Bilt GB703V
- Page 1 ORIGINAL INSTRUCTIONS GB703V INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
Description and Technical Specifications ..........................4 Description of Functions ................................5 Safety Warnings ..................................6 Principle of Operation ................................7 How to set-up the GB703V ................................ 8 How to use the GB703V ................................9 Maintenance ..................................... 10 Filling and Bleeding ................................. 11 Troubleshooting / How to Clean Vacuum Regulator ...................... -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN13849-1 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. -
Page 4: Description And Technical Specifications
(9.79 kN) with 90 psi (6.2 bar) air pressure at the air inlet. The GB703V installation tool operates on 90 to 100 psi (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing the maximum efficiency. At 90 psi. (6.2 bar) of air pressure, the GB703V does not exceed 81.5 dB(A) and consumes .16 SCF/cycle (4.53 L/cycle). -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Nose Assembly Head Cylinder Assembly Hanger Bottle, Bushing and Cap assembly Vacuum Tube Actuator Handle Assembly Flow_Speed Control Valve Air Inlet Image may not reflect actual tool Vacuum Assembly GB703V INSTALLATION TOOL. Rev. 5/22... -
Page 6: Safety Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB703V INSTALLATION TOOL. Rev. 5/22... -
Page 7: Principle Of Operation
Piston Rod Assembly moves up Piston Rod Assembly moves down Air Piston moves up Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Images may not reflect actual tool GB703V INSTALLATION TOOL. Rev. 5/22... -
Page 8: How To Set-Up The Gb703V
HOW TO SET-UP THE GB703V WARNING: Only qualified and trained operators must install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 9: How To Use The Gb703V
HOW TO USE THE GB703V WARNING: Only qualified and trained operators must install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 10: Maintenance
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 11: Filling And Bleeding
Subtract dimension (B) from dimension (A). If stroke doesn’t check .780" (19.8 mm) min. (See figures below) follow bleeding procedure above until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information. -
Page 12: Troubleshooting / How To Clean Vacuum Regulator
Note: The vacuum regulator may visually appear clean, but still may be Image may not reflect contaminated with a thin film, therefore, the steps above should actual tool be performed to assure best performance. 4) S.H.C.S. Fitting Images may not reflect actual tool. GB703V INSTALLATION TOOL. Rev. 5/22... -
Page 13: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings. - Page 14 Thread the actuator assembly-air (704130) all the way into handle assembly (704132) with fingers. Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4-1/2 turn. Re-install actuator lever assembly (704343) including pin-slotted (400608) to the handle assembly (704132). GB703V INSTALLATION TOOL. Rev. 5/22...
- Page 15 Use needle nose pliers to grasp end of spring (704141), turning clockwise and pulling to dislodge from groove in casting. Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool assembly (704163). GB703V INSTALLATION TOOL. Rev. 5/22...
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Page 16: Parts Lists
PARTS LIST GB703V INSTALLATION TOOL. Rev. 5/22... - Page 17 PARTS LIST GB703V INSTALLATION TOOL. Rev. 5/22...
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Page 18: Dexron® Iii Oil Safety Data (Sds)
Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB703V INSTALLATION TOOL. Rev. 5/22... -
Page 19: Nose Assembly Selection Chart
SMOOTH AND SERRATED STEM RIVETS YOU MUST ORDER THE NOSE ASSEMBLY WITH A 743 DESIGNATION, I.E. MGL06-743-24. NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE REV. 5/22 EXTENDS FROM THE TOOL I.E. -20 = 2.0 INCHES GB703V INSTALLATION TOOL. Rev. 5/22... - Page 20 “VT” DESIGNATION = PINTAIL EVACUATION TUBE (TOOL MUST BE ORDERED FOR YOUR SPECIFIC FASTEN- ER. CONTACT GAGE BILT INC. FOR SPECIFIC APPLICA- Standard SH tools are equipped with 8ft (2.4 m) hydraulic hose assemblies & Standard SR tools are equipped with 3ft (.91 m) hydraulic hose assemblies. For all other hydraulic hose assembly length requirements contact GAGE BILT.
- Page 21 Hand held weight - 2.00 lbs. (.9 kg) Entire tool weight - 7.25 lbs. (3.3 kg) Pull load - 2,200 (9.8 kN) 5ft Hyd. Hoses are recommended with use of Backpack Additional custom lengths are available. GB703V INSTALLATION TOOL. Rev. 5/22...
- Page 22 Entire tool weight - 4.50 lbs (2 kg) Pull load - 2,200 9.8 kN) 5ft Hyd. Hoses are recommended with use of Backpack Additional custom lengths are available. Split Handle Installation Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) GB703V INSTALLATION TOOL. Rev. 5/22...
- Page 23 This page intentionally left blank GB703V INSTALLATION TOOL. Rev. 5/22...
- Page 24 Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved GB703VT ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Air Bleeder Assembly Catcher Bag-Stem...