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AD-115ES / AD-115DR
ML-115 / ML-115DR
Installation Manual
Phase 7 / Dual Timer / Phase 5 / S.A.F.E. System
! ! ! ! !
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
– Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
● ● ● ● ●
Do not try to light any appliances.
● ● ● ● ●
Do not touch any electrical switch;
do not use any phone in your
building.
● ● ● ● ●
Clear the room, building or area of
all occupants.
● ● ● ● ●
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
● ● ● ● ●
If you cannot reach your gas
supplier, call the fire department.
– Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
! ! ! ! !
AVERTISSEMENT:
RISQUE D'INCENDIE OU D'EXPLOSION
Le non-respect des avertissements de
sécurité pourrait entraîner des blessures
graves, la mort ou des dommages
matériels.
– N'entreposer pas et n'utilisez pas
d'essence ni d'autres vapeurs ou
liquides inflammables dans le voisinage
de cet appareil ou de tout autre appareil.
– QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ
● ● ● ● ●
Ne tentez pas d'allumer d'appareil.
● ● ● ● ●
Ne touchez à aucun interrupteur. Ne
vous servez pas des téléphones se
trouvant dans le bâtiment où vous
vous trouvez.
● ● ● ● ●
Évacuez la pièce, le bâtiment ou la zone.
● ● ● ● ●
Appelez immédiatement votre
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur.
● ● ● ● ●
Si vous ne pouvez rejoindre le
fournisseur de gaz, appelez le service
des incendies.
– L'installation et l'entretien doivent être
assurés par un installateur ou un service
d'entretien qualifié ou par le fournisseur
de gaz.
American Dryer Corporation
88 Currant Road, Fall River MA 02720-4781 USA
Telephone: +1 (269) 923-3000 / Fax: +1 (508) 678-9447
e-mail: mdl-service@whirlpool.com / www.adclaundry.com
ADC Part No. 113202 -27
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Summary of Contents for ADC AD-115DR
- Page 1 American Dryer Corporation 88 Currant Road, Fall River MA 02720-4781 USA Telephone: +1 (269) 923-3000 / Fax: +1 (508) 678-9447 e-mail: mdl-service@whirlpool.com / www.adclaundry.com ADC Part No. 113202 -27...
- Page 2 We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
- Page 3 In the State of Massachusetts, the following installation instructions apply: ■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts. ■ If using a ball valve, it shall be a T-handle type. IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE...
- Page 4 WARNING UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch, or heat safety circuit ever be disabled. DO NOT MODIFY THIS APPLIANCE. The dryer must never be operated with any of the back guards, outer tops, or service panels removed.
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Page 5: Table Of Contents
Table of Contents SECTION I SAFETY PRECAUTIONS ..............................2 SECTION II SPECIFICATIONS / COMPONENT IDENTIFICATION ....................4 A. AD-115ES Specifications ............................4 B. ADG-115DR Specifications ............................. 7 C. Component Identification ............................9 SECTION III INSTALLATION PROCEDURES ............................11 A. Location Requirements ............................11 B. -
Page 6: Safety Precautions
5. Installation and service must be performed by a qualified installer, service agency, or gas supplier. 6. Dryers must be exhausted to the outdoors. 7. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it. - Page 7 8. The possible presence of residual quantities of aggressive or decomposed chemicals in the load may produce damage to the machine and harmful fumes. 9. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust ductwork, and inside the dryer.
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Page 8: Specifications / Component Identification
* Air operated steam damper system requires a clean, dry, and regulated 80 PSI +/- 10 PSI (5.51 bar +/- 0.68 bar) air supply. NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. - Page 9 AD-115ES SPECIFICATIONS – GAS, ELECTRIC, AND STEAM NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. 113202 - 27 www.adclaundry.com...
- Page 10 AD-115ES STEAM WITH OPTIONAL STEEL STEAM COIL NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. American Dryer Corp. 113202 - 27...
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Page 11: Adg-115Dr Specifications
OPERATING STEAM PRESSURE BOILER HP NORMAL LOAD SUPPLY CONNECTION RETURN CONNECTION Shaded areas are stated in metric equivalents 1/5/09 NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. 113202 - 27 www.adclaundry.com... - Page 12 ADG-115DR SPECIFICATIONS – GAS NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. American Dryer Corp. 113202 - 27...
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Page 13: Component Identification
C. COMPONENT IDENTIFICATION 1. Dryer Front View Illus. No. Description Microprocessor Control and Keypad Panel Assembly (controls) Control (top access) Door Assembly Main Door Assembly Lint Door Assembly Lint Drawer Wire Diagram (located behind control door) Top Console (module) Assembly 113202 - 27 www.adclaundry.com... - Page 14 2. Dryer Rear View Illus. No. Description Tumbler Drive Motor Assembly Blower Motor Mount Assembly Impellor (fan/blower) Assembly Idler Bearing Mount Assembly Tumbler Bearing Mount Assembly Electric Service Relay Box Heating Unit Data Label and Installation Label Electric service connections are made in this box. American Dryer Corp.
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Page 15: Installation Procedures
SECTION III INSTALLATION PROCEDURES Installation should be performed by competent professional in accordance with local, state, and country codes. A. LOCATION REQUIREMENTS Before installing the dryer, be sure the location conforms to local, state, and country codes. In the absence of such codes or ordinances the installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 or LATEST EDITION (for General Installation and Gas Plumbing). -
Page 16: Unpacking And Setting Up
B. UNPACKING AND SETTING UP Remove protective shipping material (i.e., plastic wrap and optional shipping box) from dryer. IMPORTANT: Dryer must be transported and handled in an upright position at ALL times. The dryer can be moved to its final location while still attached to the skid or with the skid removed. To unskid the dryer, locate and remove the four (4) lag bolts securing the base of the dryer to the wooden skid. - Page 17 2. The V-belts are disconnected from the basket drive motor for shipping. Reconnect V-belts, using the following instructions, before starting the dryer. a. Remove hardware holding back (belt) guard and remove guard from dryer. b. Lay one (1) belt into motor sheave (pulley) groove and wind belt into corresponding groove of the idler pulley by rotating the idler pulley by hand.
- Page 18 4. Exhaust Transition Piece WARNING An exhaust duct transition piece is shipped inside of the dryer’s tumbler and MUST be installed on the dryer’s exhaust duct, with the hardware provided, BEFORE location venting is connected to the dryer. THIS EXHAUST DUCT TRANSITION PIECE MUST BE INSTALLED FIRST! Failure to observe this installation requirement may result in damage to the dryer, create a FIRE HAZARD and will VOID...
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Page 19: Dryer Enclosure Requirements
C. DRYER ENCLOSURE REQUIREMENTS Even though a 12-inch (30.48 cm) clearance is acceptable, it is recommended that the rear of the dryer be positioned approximately 3 feet (0.91 meters) from the nearest obstruction (i.e., wall) for ease of installation, maintenance, and service. Bulkheads and partitions should be made from noncombustible materials. The clearance between the bulkhead header and the dryer must be a minimum of 4-inches (10.16 cm) and must not extend more than 4-inches (10.16 cm) to the rear of the dryer front. -
Page 20: Fresh Air Supply Requirements
D. FRESH AIR SUPPLY REQUIREMENTS This appliance may only be installed in a room that meets the appropriate ventilation requirements specified in the national installation regulations. When the dryer is operating, it draws in room air, heats it, passes this air through the tumbler, and exhausts it out of the building. -
Page 21: Exhaust Requirements
(in the exhaust duct) between zero and 0.3 inch water column for AD-115ES and 0.6 inch water column for AD-115DR. Where employed, booster fans must not activate the dryer airflow proving switch (sail switch) when the dryer is not in operation. - Page 22 (in the exhaust duct) between zero and 0.3 inch water column for AD-115ES and 0.6 inch water column for AD-115DR. Where employed, booster fans must not activate the dryer airflow proving switch (sail switch) when the dryer is not in operation.
- Page 23 (in the exhaust duct) between zero and 0.3 inch water column for AD-115ES and 0.6 inch water column for AD-115DR. Where employed, booster fans must not activate the dryer airflow proving switch (sail switch) when the dryer is not in operation.
- Page 24 (in the exhaust duct) between zero and 0.3 inch water column for AD-115ES and 0.6 inch water column for AD-115DR. Where employed, booster fans must not activate the dryer airflow proving switch (sail switch) when the dryer is not in operation.
- Page 25 IMPORTANT: For extended ductwork runs, the cross section area of the duct can only be increased to an extent. Maximum proportional ductwork runs cannot exceed 20 feet (6.09 meters) more than the original limitations of 20 feet (6.09 meters) with two (2) elbows. When the ductwork approaches the maximum limits as noted in this manual, a professional heating, ventilating, and air-conditioning (HVAC) firm should be consulted for proper venting information.
- Page 26 AD-115ES MULTIPLE DRYER VENTING (GAS, ELECTRIC, AND STEAM) WITH 14” (35.56 CM) DIAMETER 2,100 CFM (59.5 CMM) EXHAUST CONNECTIONS AT COMMON DUCT If it is not feasible to provide separate exhaust ducts for each dryer, ducts from individual dryers may be channeled into a “common main duct.”...
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Page 27: Electrical Information
ADG-115DR MULTIPLE DRYER VENTING WITH 12” (30.48 CM) DIAMETER 1,682 CFM (47.6 CMM) EXHAUST CONNECTIONS AT COMMON DUCT If it is not feasible to provide separate exhaust ducts for each dryer, ducts from individual dryers may be channeled into a “common main duct.” The individual ducts should enter the bottom or side of the main duct at an angle not more than 45°... - Page 28 IMPORTANT: 380, 400, and 416 volt dryers are built 4-wire only. Customer must contact the factory to special order 3-wire systems. NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. American Dryer Corp.
- Page 29 IMPORTANT: 380, 400, and 416 volt dryers are built 4-wire only. Customer must contact the factory to special order 3-wire systems. NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. 113202 - 27...
- Page 30 3. Electrical Connections NOTE: A wiring diagram is included with each dryer and is affixed to the rear upper right guard panel of the dryer. The only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, and L3), GROUND, and in the case of 4-wire service, the neutral.
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Page 31: Gas Information
4. Grounding A ground (earth) connection must be provided and installed in accordance with state and local codes. In the absence of these codes, grounding must conform to applicable requirements of the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the installation must conform to applicable Canada Standards: Canadian Electrical Codes Parts 1 &... - Page 32 The adjustment or conversion of dryers in the field for elevations over 2,000 feet (610 meters) is made by changing each burner orifice. If this conversion is necessary, contact the reseller who sold the dryer or contact the ADC factory. IMPORTANT: THIS GAS DRYER IS NOT PROVIDED WITH AN INTERNAL GAS SUPPLY SHUTOFF AND AN EXTERNAL GAS SUPPLY SHUTOFF MUST BE PROVIDED.
- Page 33 c. AD-115ES Gas Connections: Inlet connection ......1” F.P.T. Inlet supply size ......1” Diameter Pipe (minimum) Btu/hr input (per dryer) ..... 343,000 (86,436 kcal/hr) d. ADG-115DR Gas Connections: Inlet connection ......3/4” M.N.P.T. Inlet supply size ......1” Diameter Pipe (minimum) Btu/hr input (per dryer) .....
- Page 34 A plugged tap 1/8” N.P.T. minimum, accessible for a pressure gauge connection, must be installed in the main gas supply line immediately upstream of the dryers. IMPORTANT: Pipe joint compounds that resist the action of natural and propane gases must be used.
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Page 35: Steam Information
H. STEAM INFORMATION It is your responsibility to have ALL steam plumbing connections made by a qualified professional to ensure that the installation is adequate and conforms to local and state regulations or codes. IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in component failure, which will VOID THE WARRANTY. - Page 36 c. Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause the steam coil connections to crack if they are hard-piped to the supply and return mains. d. Shutoff valves for each dryer should be installed in the supply, return, and drip trap return lines. This will allow the dryer to be isolated from the supply and return mains if the dryer needs maintenance work.
- Page 37 4. Steam Damper Air System Connections In standard format, this dryer is manufactured with a pneumatic (piston) damper system, which requires an external supply of compressed air of 0.75 cfh (0.02 cmh). (Note: This dryer may be provided with an optional steam solenoid valve in which case, no steam damper system is provided.) The air connection is made to the steam damper solenoid valve which is located at the rear inner top area of the dryer just above the electric service relay box (refer to the illustration on page 34).
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Page 38: Water Information
6. Steam Damper Air Piston (Air Control) Operation Adjustment Although the damper operation was tested and adjusted prior to shipping at 80 psi (5.51 bar), steam damper operation must be checked before the dryer is put into operation. Refer to page 39 for instructions to check steam damper system operation. - Page 39 INSTALLATION 1. Requirements The fire suppression system must be supplied with a minimum water pipe size of 1/2” and be provided with 40 psi +/- 20 psi (2.75 bar +/- 1.37 bar) of pressure. For use of optional manual bypass, a second source with the same piping and pressure requirements is required.
- Page 40 Typical Water Supply OPTIONAL MANUAL BYPASS Provisions are made in the dryer’s fire suppression system for the installation of an optional manual bypass. Depending on the model dryer, the connections for the manual bypass are made at the “T” or “three way” fitting located in the outlet supply side of the water solenoid valve.
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Page 41: Preparation For Operation And Start-Up
3. Electrical Requirements No independent external power source or supply connection is necessary. The 24 volt power to operate the fire suppression system is accomplished internally in the dryer (from the dryer controls). WARNING: Electrical power must be provided to the dryer at ALL times. If the main electrical power supply to the dryer is disconnected, the fire suppression system is INOPERATIVE!! WARNING: ELECTRICAL SHOCK HAZARD –... -
Page 42: Preoperational Test
15. STEAM MODELS with Optional Steam Solenoid Valve – check steam solenoid valve connections. 16. Check tumbler bearing setscrews to ensure they are ALL tight. K. PREOPERATIONAL TEST ALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be performed before the dryer is publicly used. - Page 43 b. Steam Models Check to ensure that the (standard) steam damper or (optional) steam solenoid valve is functioning properly. The steam damper should not “slam” (open or closed) when it reaches the end of (piston) travel. Additionally, the steam damper should not bind and/or stop during travel. If either of these conditions occur, the flow control must be adjusted.
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Page 44: Preoperational Instructions
L. PREOPERATIONAL INSTRUCTIONS PHASE 7 DRYERS 1. The light emitting diode (L.E.D.) display reads “READY” (no cycle in progress). 2. Press the letter on the keypad corresponding to the cycle desired (i.e., key “D”). NOTE: “0-40” WILL REQUIRE THE “START/ENTER” KEY TO BE PRESSED AFTER THE NUMBER IS SELECTED IN ORDER TO ACCEPT THE SELECTION AND START DRYING. -
Page 45: Shutdown Instructions
3. Light emitting diode (L.E.D.) display will quickly read: “Ld30,” “Lc04,” and “F180” (unless special programs requested). These codes mean that the dryer is in the timed mode and will operate with heat of 180° F (82° C) for 30 minutes drying time and have a 4 minute cool down period. 4. -
Page 46: Service / Parts Information
Replacement parts should be purchased from the reseller from whom the ADC equipment was purchased. If the reseller cannot be contacted or is unknown, contact the ADC Parts Department for a reseller in your area. Parts may also be purchased directly from the factory by calling the ADC Parts Department at +1 (269) 923-3000, or you may FAX in your order at +1 (508) 678-9447. -
Page 47: Warranty Information
A. RETURNING WARRANTY CARDS Before any dryer leaves the ADC factory test area, a warranty card is placed on the back side of the main door glass. These warranty cards are intended to serve the customer; we record the individual installation date and warranty information to better assist you should you file a warranty claim. - Page 48 IMPORTANT: No replacements, credits, or refunds will be issued for merchandise damaged in transit. 5. ALL returns should be shipped to the ADC factory in such a manner that they are insured and a proof of delivery can be obtained by the sender.
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Page 49: Routine Maintenance
Maximum operating efficiency is dependent upon proper air circulation. The accumulation of lint can restrict this airflow. If the guidelines in this section are met, an ADC dryer will provide many years of efficient, trouble-free and, most importantly, safe operation. -
Page 50: Adjustments
90 DAYS Remove lint from around tumbler, drive motors, and surrounding areas. Remove lint from gas valve burner area with a dusting brush or vacuum cleaner attachment. Clean any lint that may have collected in and around the blower motor casing openings. IMPORTANT: To prevent damage, avoid cleaning or touching ignitor and flame-probe assembly. -
Page 51: Data Label Information
When contacting American Dryer Corporation, AGA LABEL certain information is required to ensure proper service/ parts information from ADC. This information is on the data label located on the left side panel behind top/ access control door. When contacting ADC, please have the model number and serial number available. -
Page 52: Procedure For Functional Check Of Replacement Components
SECTION VIII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. Phase 7 Microprocessor Controller (Computer) Models a. Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. b. Start the drying cycle by pressing any of the preset cycles in letters A-F. c. - Page 53 2. Phase 5 Microprocessor Controller (Computer) Board a. Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. b. Start the drying cycle. c. Verify that the motors and the heat indicator dots, in the microprocessor controller (computer) light emitting diode (L.E.D.) display are on.
- Page 54 3. For Models with Direct Spark Ignition (DSI) Module (Type I) Theory of Operation: Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (6-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as there is a call for heat.
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Page 55: Manual Reset Burner Hi-Limit Instructions
SECTION IX MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS A. PHASE 7 This dryer was manufactured with a manual reset burner hi-limit thermostat, which is monitored by the Phase 7 computer. If the burner hi-limit is open prior to the start of the drying cycle, the dryer will start momentarily and then shut down, the Phase 7 computer will display “burner HIGH LIMIT fault”... -
Page 56: Programming
SECTION X PROGRAMMING SAIL SWITCH OPEN FAULT – Sail switch remained open after A. NON-COIN PROGRAMMING the cycle started. Should have closed. BURNER HIGH LIMIT FAULT – Burner temp. disk has opened. BURNER IGNITION CONTROL – No signal to gas valve from (DSI) module during trial for ignition time. -
Page 57: Coin Programming
Accessing and Clearing Coin Vault Total B. COIN PROGRAMMING Enter program mode by switching program switch (up) while no Enter the programming mode by placing the switch on the Phase cycle is in progress. 7 board in the up position while no cycle is in progress. “Program Press HI –... - Page 58 ADC Part No. 113202 27 - 09/14/21...