ADC AD-120ES Installation Manual

ADC AD-120ES Installation Manual

Extended side panels/phase 7/phase 5/dual timer
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AD-120ES / ADG-120DR
Installation Manual
Extended Side Panels/Phase 7/Phase 5/Dual Timer
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion and to prevent property
damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your
building.
• Clear the room, building or area of all
occupants.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de
bien suivre les instructions données dans
cette notice pour réduire au minimum le
risque d'incendie ou d'explosion ou pour
éviter tout dommage matériel, toute
blessure ou la mort.
— Ne pas entreposer ni utiliser d'essence
ni d'autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareils.
• Ne touchez à aucun interrupteur. Ne
pas vous servir des téléphones se
trouvant dans le bâtiment.
• Évacuez la pièce, le bâtiment ou la
zone.
• Appelez immédiatement votre
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le
fournisseur de gaz, appelez le
service des incendies.
— L'installation et l'entretien doivent être
assurés par un installateur ou un
service d'entretien qualifié ou par le
fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry.com
www.adclaundry.com
ADC Part No. 113386- 28

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Summary of Contents for ADC AD-120ES

  • Page 1 American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 USA Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447 e-mail: techsupport@amdry.com www.adclaundry.com ADC Part No. 113386- 28...
  • Page 2 Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
  • Page 3: Table Of Contents

    Safety Precautions ..........4 standards. Please observe all safety precautions displayed on the equipment and/or specified in the installation manual AD-120ES Specifications ........6 included with the dryer. Before installation, check that the ADG-120DR Specifications ........9 local distribution conditions, nature of gas and pressure, and adjustment of the appliances are compatible.
  • Page 4: Safety Precautions

    Safety Precautions ___________________ The possible presence of residual quantities of aggressive or decomposed chemicals in the load may produce damage WARNING to the machine and harmful fumes. A program should be established for the inspection and For your safety, the information in this manual must cleaning of lint in the heating unit area, exhaust ductwork, be followed to minimize the risk of fire or explosion and inside the dryer.
  • Page 5 IMPORTANT: The dryer must be installed in a location/ environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C). NOTES _____________________________________________________ The operation of this appliance may affect the operation of other types of gas appliances, which take their air for safe ____________________________________________________________ combustion from the same room.
  • Page 6: Ad-120Es Specifications

    AD-120ES Specifications __________________________________________________________ MAXIMUM CAPACITY (DRY WEIGHT) 120 lb 54.43 kg 113.35 cm TUMBLER DIAMETER 44-5/8” TUMBLER DEPTH 42-1/8” 107.00 cm TUMBLER VOLUME 38.10 cu ft 1,078.87 L 0.56 kW TUMBLER / DRIVE MOTOR 3/4 hp 2.24 kW BLOWER / FAN MOTOR...
  • Page 7 AD-120ES Specifications __________________________________________________________ NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. 113386- 28 www.adclaundry.com...
  • Page 8 AD-120ES Specifications __________________________________________________________ WITH OPTIONAL STEEL STEAM COIL OR OPTIONAL THERMAL OIL NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. American Dryer Corp. 113386- 28...
  • Page 9: Adg-120Dr Specifications

    ADG-120DR Specifications ________________________________________________________ 54.43 kg MAXIMUM CAPACITY (DRY WEIGHT) 120 lb TUMBLER DIAMETER 44-1/2” 113.03 cm TUMBLER DEPTH 42-1/2” 107.95 cm 1081.704 L TUMBLER VOLUME 38.20 cu ft 0.56 kW TUMBLER/DRIVE MOTOR 3/4 hp BLOWER/FAN MOTOR 3 hp 2.24 kW DOOR OPENING (DIAMETER) 31-3/8”...
  • Page 10 ADG-120DR Specifications ________________________________________________________ NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. American Dryer Corp. 113386- 28...
  • Page 11: Component Identification

    Component Identification ____________ Installation Procedures ______________ Dryer Front View Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO.
  • Page 12: Unpacking / Setting Up

    Unpacking / Setting Up _______________ Exhaust Transition Piece (For Models Other Than ADG-120DR) Remove protective shipping material (i.e., plastic wrap, and/ or optional shipping box) from dryer. WARNING IMPORTANT: The dryer must be transported and handled in An exhaust duct transition piece is shipped inside of an upright position at all times.
  • Page 13: Fresh Air Supply Requirements

    IMPORTANT: Make-up air must be provided from a source Allowances must be made for remote or constricting free of dry cleaning solvent fumes. Make-up air that is passageways or where dryers are located at excessive contaminated by dry cleaning solvent fumes will result in altitudes or predominantly low pressure areas.
  • Page 14 Excluding tumbler dryer elbow connections or elbows used for outside protection from the weather, no more AD-120ES Single Dryer Venting than two elbows should be used in the exhaust duct run. If more than two elbows are used, the cross section...
  • Page 15 IMPORTANT: For extended ductwork runs, the cross section area of the duct can only be increased to an extent. Maximum proportional ductwork runs cannot exceed 20 feet (6.09 meters) more than the original limitations of 20 feet (6.09 meters) with two elbows.
  • Page 16 48-3/4” (123.83 cm) apart. The main duct should be tapered, with the diameter increasing before AD-120ES MULTIPLE DRYER VENTING each individual dryer branch duct is added. 14-INCHES (35.56 CM) DIAMETER, 2,150 CFM (60.88 CMM) EXHAUST CONNECTION AT COMMON DUCT...
  • Page 17: Electrical Information

    Electrical Information ________________ Electrical Service Specifications Electrical Requirements Gas and Steam – Reversing It is your responsibility to have all electrical connections made ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER) by a properly licensed and competent electrician to ensure IMPORTANT: 208 VAC AND 230/240 VAC ARE NOT THE SAME. When that the electrical installation is adequate and conforms to ordering, specify exact voltage.
  • Page 18: Gas Information

    Electrical Connections NOTE: A grounding connection (terminal lug) is provided in the dryer’s electrical service/relay box at the rear. NOTE: A wiring diagram is included with each dryer and is affixed to the rear upper right guard/panel of the dryer. For added personal safety, when possible, it is suggested that a separate ground wire (sized per local codes) be The only electrical input...
  • Page 19 If this information does not agree be provided. with the type of gas available, do not operate the dryer. Contact the reseller who sold the dryer or contact the manufacturer. Technical Gas Data AD-120ES Gas Specifications 375,000 BTU/hr Manifold Pressure* In-Line Pressure Orifice...
  • Page 20 AD-120ES Gas Connections Consistent gas pressure is essential at all gas connections. It is recommended that a 1-inch (2.54 cm) pipe gas loop be Inlet connection ... 1” N.P.T. installed in the supply line servicing a bank of dryers. An (1”...
  • Page 21: Steam Information

    Steam Information ___________________ OPERATING STEAM PRESSURE Consumption (Approx.) It is your responsibility to have all steam plumbing connections Heat Input Maximum* @ Maximum Pressure (Normal Load) made by a qualified professional to ensure that the installation 125 psig 862 kPa 13 Bhp 365 lb/hr 166 kg/hr...
  • Page 22 Steam Damper System Operation The steam supply line to the dryer must include a 12-inch (30.48 cm) riser along with a drip trap and check valve. This The steam damper, as shown in the illustration below, allows will prevent any condensate from entering the steam coil. the coil to stay constantly charged eliminating repeated Flexible hoses or couplings must be used.
  • Page 23: Water Information

    Water Information ____________________ IMPORTANT: Appliance is to be connected to the water mains using a new hose set and the old hose set should not be Before You Start! reused. Check Local Codes And Permits Water Connections Call your local water company or the proper municipal authority for information regarding local codes.
  • Page 24 Optional Manual Bypass WARNING Provisions are made in the dryer’s fire suppression system for the installation of an optional manual bypass. Depending If the water in the supply line or water solenoid valve on the model dryer, the connections for the manual bypass freezes, the fire suppression system will be are made at the “T”...
  • Page 25: Preparation For Operation

    GAS MODELS – check to ensure that the dryer is connected WARNING to the type of heat/gas indicated on the dryer data label. GAS MODELS – the sail switch damper assembly was Electrical power must be provided to the dryer at all installed and adjusted at the factory prior to shipping.
  • Page 26: Preoperational Test

    Preoperational Test __________________ Steam Models Check to ensure that the (standard) steam damper or All dryers are thoroughly tested and inspected before leaving (optional) steam solenoid valve is functioning properly. the factory. However, a preoperational test should be performed before the dryer is publicly used. It is possible The steam damper should not “slam”...
  • Page 27: Preoperational Instructions

    Preoperational Instructions _________ Dual Timer Dryers Phase 7 Dryers Turn drying timer knob for a time of 20 minutes. The L.E.D. display reads “READY” (no cycle in progress). Select “High Temp.” Press the letter on the keypad corresponding to the cycle Push “Push to Start”...
  • Page 28: Compressed Air Requirements

    Compressed Air Requirements _______ Service / Parts Information __________ Service Steam dryers require an external supply of compressed air, with a volume of 4.25 cfh @ 80 psi (0.12 cmh @ 5.51 bar, Service must be performed by a qualified trained technician, 551 kPa).
  • Page 29: Routine Maintenance

    To avoid hazard of electrical shock, discontinue by the sender. electrical power supply to the dryer. Shipping charges are not the responsibility of ADC. All returns should be “prepaid” to the factory. Any “C.O.D.” or Clean the steam coil fins. Suggest using compressed air “COLLECT”...
  • Page 30: Adjustments

    Adjustments information is required to ensure proper service/parts 7 Days After Installation information from ADC. This information is on the data label and Every 6 Months Thereafter that is affixed to the left side panel/wall area behind the control door. When contacting ADC, please have the model number Inspect bolts, nuts, screws, setscrews, grounding and serial number available.
  • Page 31: Procedure For Functional Check Of Replacement Components

    CE Label Verify that the applicable indicator lights on the microprocessor controller (computer) board are lit. (Refer to the illustration below.) AGA Label Phase 5 Microprocessor Controller (Computer) Board Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer.
  • Page 32: Manual Reset Burner Hi-Limit Instructions

    Manual Reset For Models with DSI Module Burner Hi-Limit Instructions __________ (Type I) Phase 7 This dryer was manufactured with a manual reset burner hi- limit thermostat, which is monitored by the Phase 7 computer. If the burner hi-limit is open prior to the start of the drying cycle, the dryer will start momentarily and then shut down, the Phase 7 computer will display “BURNER HIGH LIMIT FAULT”...
  • Page 33: Non-Coin Programming

    Non-Coin Programming _______________ SAIL SWITCH OPEN FAULT – Sail switch remained open after the cycle started. Should have closed. To Enter Programming Mode BURNER HIGH LIMIT FAULT – Burner temp. disk has Press Keys Together opened. To Exit Programming Mode Press Multiple Times BURNER IGNITION CONTROL –...
  • Page 34 ADC Part No. 113386 28 - 02/05/15...

This manual is also suitable for:

Adg-120dr

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