ADC ADG-115 Installation & Operator's Manual
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ADC ADG-115 Installation & Operator's Manual

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Installation/Operator's Manual
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion or to prevent property damage,
personal injury or death.
Do not store or use gasoline or other flammable
vapor and liquids in the vicinity of this or any
other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
* Do not try to light any appliance.
* Do not touch any electrical switch; do not use
any phone in your building.
* Clear the room, building or area of all
occupants.
* Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
* If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
041299DMG/cms
AD-115
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d'incendie ou d'explosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ni
d'autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
* Ne pas tenter d'allumer d'appareil.
* Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment où vous vous trouvez..
* Évacuez la pièce, le bâtiment ou la zone.
* Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
* Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
L'installation et l'entretien doivent être assurés
par un installateur ou un service d'entretien
qualifié ou par le fournisseur de gaz.
For replacement parts, contact the distributor from which the dryer
American Dryer Corporation
Fall River MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
e-mail: techsupport@amdry.com
was purchased or
88 Currant Road
ADC Part No. 112133

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  • Page 1 For replacement parts, contact the distributor from which the dryer was purchased or American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 e-mail: techsupport@amdry.com ADC Part No. 112133 041299DMG/cms...
  • Page 2 We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.

  • Page 3: For Your Safety

    IMPORTANT YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUST- ING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) STANDARDS.
  • Page 4 WARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT. WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. IMPORTANT PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation and operator's manual included with the dryer.

  • Page 5: Table Of Contents

    T a b l e o f C o n t e n t s SECTION I IMPORTANT INFORMATION ................3 A. Receiving and Handling................. 3 B. Safety Precautions ..................4 SECTION II SPECIFICATIONS AND COMPONENT IDENTIFICATION ......6 A. Specifications (Gas and Steam) ..............6 B.
  • Page 6 SECTION V WARRANTY INFORMATION ................. 42 A. Returning Warranty Cards ................42 B. Parts ......................42 SECTION VI ROUTINE MAINTENANCE ................44 A. Cleaning ..................... 44 B. Adjustments ....................46 C. Lubrication....................46 SECTION VII DATA LABEL LOCATION AND INFORMATION......... 47 SECTION VIII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS ....................

  • Page 7: Section I

    5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end. ADC assumes no responsibility for freight claims or damages. 6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508) 678-9000.

  • Page 8: Safety Precautions

    4. Installation and service must be performed by a qualified installer, service agency, or gas supplier. 5. Dryers must be exhausted to the outdoors. 6. Although ADC produces a very versatile machine, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
  • Page 9 WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and also may be a fire hazard. 7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust duct work, and inside the dryer.

  • Page 10: Specifications And Component Identification

    25 (72 Kw oven), and page 26 (80 Kw oven) for detailed electrical information. IMPORTANT: Steam dryers must be provided with a clean, dry, regulated 80 PSI (+/-10 PSI) air supply. NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.
  • Page 11 Specifications ADG-115 (Gas) ADE-115 (Electric) ADS-115 (Steam) NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.

  • Page 12: Component Identification

    B. COMPONENT IDENTIFICATION 1. Dryer Front View Illus. No. Description Microprocessor Control and Keyboard Panel Assembly (Controls) Control (Top Access) Door Assembly Main Door Assembly Lint Door Assembly Lint Drawer Wire Diagram (located behind control door) Top Console (module) Assembly...
  • Page 13 2. Dryer Rear View Illus. No. Description Basket (Drive) Motor Assembly Blower Motor Mount Assembly (behind left guard) Idler Bearing Mount Assembly Tumbler Bearing Mount Assembly Electric Service Relay Box Heating Unit Data Label and Installation Label 1/8" Compressed Air Supply Inlet (for Steam Models Only) * Electric service connections are made in this box.

  • Page 14: Installation Procedures

    SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable AMERICAN NATIONAL STANDARDS or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (L.P.

  • Page 15: Unpacking And Setting Up

    B. UNPACKING AND SETTING UP Remove protective shipping material (i.e., plastic wrap and optional shipping box) from dryer. IMPORTANT: Dryer must be transported and handled in an upright position at all times. The dryer can be moved to its final location while still attached to the skid or with the skid removed.
  • Page 16 1. LEVELING DRYER a. To level dryer, place 4-inch square metal shims (refer to illustration above) or other suitable material under the base pads. It is suggested that the dryer be tilted slightly to the rear. 2. The V-belts are disconnected from the basket drive motor for shipping. Reconnect V-belts before starting the dryer.

  • Page 17: Dryer Enclosure Requirements

    3) Open the control door and control panel, and disconnect the white 15-pin plug connector (refer to C in the illustration on the previous page (page 12) located in the base of the control box. 4) Disconnect white plug connector located outside backside of the control box (provides power to heat circuit).

  • Page 18: Fresh Air Supply Requirements

    NOTE: When fire sprinkler systems are located above the dryers, a minimum of 18-inches above the dryer console (module) is suggested. Dryers may be positioned side wall to side wall however, 1 or 2 inches is suggested between dryers (or wall) for ease of installation and maintenance. Allowances must be made for the opening and closing of the control and lint doors.

  • Page 19: Exhaust Requirements

    IMPORTANT: Make-up air must be provided from a source free of dry cleaning solvent fumes. Make-up air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to motors and other dryer components. NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY. E.
  • Page 20 ALL duct work should be smooth inside with no projections from sheet metal screws or other obstructions which will collect lint. When adding ducts, the ducts to be added should overlap the duct to which it is connected. ALL duct work joints must be taped to prevent moisture and lint from escaping into the building. Additionally, inspection doors should be installed at strategic points in the exhaust duct work for periodic inspection and clean- out of lint from the duct work.
  • Page 21 2. SINGLE DRYER VENTING Where possible, it is suggested to provide a separate exhaust duct for each dryer. The exhaust duct should be laid out in such a way that the duct work travels as directly as possible to the outdoors with as few turns as possible.
  • Page 22 IMPORTANT: For extended duct work runs, the cross section area of the duct can only be increased to an extent. Maximum proportional duct work runs cannot exceed twenty (20) feet more than the original limitations of twenty (20) feet with two (2) elbows. When the duct work approaches the maximum limits as noted in this manual, a professional heating venting air conditioning (HVAC) firm should be consulted for proper venting information.
  • Page 23 IMPORTANT: For extended duct work runs, the cross section area of the duct work can only be cannot exceed twenty i n c r e a s e d t o a n e x t e n t . M a x i mum pr o p o r t i o n a l d u c t wor k r u n s (20) feet more than the original limitations of twenty (20) feet with two (2) elbows.

  • Page 26: Electrical Information

    F. ELECTRICAL INFORMATION 1. Electrical Requirements It is your responsibility to have ALL electrical connections made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms with local and state regulations or codes. In the absence of such codes, ALL electrical connections, material, and workmanship must conform to the applicable requirements of the National Electrical Code ANSI/NFPA NO.70-LATEST EDITION or in Canada, the installation must conform to applicable Canadian Standards: Canadian Electrical Codes Parts 1 &...
  • Page 27 WARNING: 208 VAC and 230/240 Volts ARE NOT THE SAME. Any damage done to dryer components due to improper voltage connections will automatically VOID THE WARRANTY. NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.
  • Page 28 WARNING: 208 VAC and 230/240 Volts ARE NOT THE SAME. Any damage done to dryer components due to improper voltage connections will automatically VOID THE WARRANTY. NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.
  • Page 29 WARNING: 208 VAC and 230/240 Volts ARE NOT THE SAME. Any damage done to dryer components due to improper voltage connections will automatically VOID THE WARRANTY. NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.
  • Page 30 WARNING: 208 VAC and 230/240 Volts ARE NOT THE SAME. Any damage done to dryer components due to improper voltage connections will automatically VOID THE WARRANTY. NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.
  • Page 31 3. Electrical Connections NOTE: A wiring diagram is included with each dryer and is affixed to the rear upper right guard panel of the dryer. The only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, and L3), GROUND, and in the case of 4 wire service, the neutral.
  • Page 32 4. Grounding Grounding (earth) connections must be provided and installed in accordance with state and local codes. In the absence of the codes, grounding must conform to applicable requirements of the National Electric Code ANSI/NFPA NO.70 LATEST EDITION, or in CANADA, the Canadian Electrical Codes Parts 1 and 2 CSA C22.1-1990 or LATEST EDITION.

  • Page 33: Gas Information

    2,000 feet were specified at the time the dryer order was placed with the factory. The adjustment or conversion of dryers in the field for elevations over 2,000 feet are made by changing each burner orifice. If this conversion is necessary, contact the distributor who sold the dryer or contact the ADC factory.
  • Page 34 2. Technical Gas Data a. Gas Specifications YPE OF ATURAL IQUID ROPANE 3.5 inches W.C. 10.5 inches W.C. ANIFOLD RESSURE 6.0 to 12.0 inches W.C. 10.5 inches W.C. NLINE RESSURE * Measured at gas valve pressure tap when the gas valve is on. b.
  • Page 35 3. Piping and Connections ALL components and materials must conform to National Fuel or Canadian gas code specifications. It is Important that gas pressure regulators meet applicable pressure requirements and that gas meters be rated for the total amount of all the appliance Btu's being supplied. The dryer is provided with a 1-inch N.P.T.

  • Page 37: Steam Information

    H. STEAM INFORMATION It is your responsibility to have ALL steam plumbing connections made by a qualified professional to assure that the installation is adequate and conforms with local and state regulations or codes. IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in component failure which will VOID THE WARRANTY.
  • Page 38 a. The pressure of the condensate in the steam supply will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made within a minimum 12-inch riser. This will prevent any condensate from draining towards the dryer. b.
  • Page 39 3. STEAM DAMPER AIR SYSTEM CONNECTIONS The ADS-115 is manufactured with a pneumatic (piston) damper system which requires an external supply of compressed air. The air connection is made to the steam damper solenoid valve which is located at the rear inner top area of the dryer just above the electric service relay box.
  • Page 40 5. Steam Damper Air Piston (Air Control) Operation Adjustment Although the damper operation was tested and adjusted prior to shipping at 80 PSI, steam damper operation must be checked before the dryer is put into operation. Refer to page 37 for instructions to check system damper operation.

  • Page 41: Preparation For Operation/Start-Up

    I. PREPARATION FOR OPERATION AND START-UP The following items should be checked before attempting to operate the dryer: 1. Read ALL "CAUTION," "WARNING," and "DIRECTION" labels attached to the dryer. 2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label affixed to the back of the dryer at the upper right hand corner.

  • Page 42: Preoperational Tests

    J. PREOPERATIONAL TEST ALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or due to marginal location (installation) conditions. 1.
  • Page 43 5. HEAT CIRCUIT OPERATIONAL TEST a. Gas Models 1) When the dryer is first started (during initial start-up), the burner has a tendency not to ignite on the first attempt. This is because the gas supply piping is filled with air, so it may take a few minutes for this air to be purged from the lines.
  • Page 44 Dual Timer Dryer Models 1) Spin and stop times are adjustable at the reversing timer. IMPORTANT: The dryer basket (tumbler) is treated with a protective coating. ADC suggests tumbling old clothes or material in the basket (tumbler), using a mild detergent to remove the protective coating.

  • Page 45: Service And Parts Information

    If the distributor cannot be contacted or is unknown, contact the ADC Parts Department for a distributor in your area. Parts may also be purchased directly from the factory by calling the ADC Parts Department at (508) 678-9000 or you may FAX in your order at (508) 678-9447.

  • Page 46: Warranty Information

    A. RETURNING WARRANTY CARDS 1. Before any dryer leaves the ADC factory test area, a warranty card (ADC Part No. 112254) is placed on the back side of the main door glass. These warranty cards are intended to serve the customer where we record the individual installation date and warranty information to better serve you should you file a warranty claim.
  • Page 47 IMPORTANT: NO replacements, credits or refunds will be issued for merchandise damaged in transit. 5. ALL returns should be shipped to the ADC factory in such a manner that they are insured and a proof of delivery can be obtained by the sender.

  • Page 48: Routine Maintenance

    Maximum operating efficiency is dependent upon proper air circulation. The accumulation of lint can restrict this air flow. If the guidelines in this section are met, an ADC dryer will provide many years of efficient, trouble-free, and - most importantly - safe operation.
  • Page 49 STEAM DRYERS Clean the steam coil fins. We suggest using compressed air and a vacuum cleaner with brush attachment. WARNING: A When cleaning steam coil fins, be careful not to bend the fins. If fins are bent, straighten by using a fin comb which is available from local air-conditioning supply houses. 90 DAYS Remove lint from around basket (tumbler), drive motors, and surrounding areas.

  • Page 50: Adjustments

    B. ADJUSTMENTS 7 Days After Installation and Every 6 Months Thereafter Inspect bolts, nuts, screws (bearing set screws), nonpermanent gas connections (unions, shut-off valves, orifices, and grounding connections). Motor and drive belts should be examined. Cracked or seriously frayed belts should be replaced. Tighten loose V-belts when necessary. Complete operational check of controls and valves.

  • Page 51: Data Label Location And Information

    SECTION VII TROUBLESHOOTING IMPORTANT: YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) STANDARDS.
  • Page 52 C. Drive motor (reversing) operates in one direction only...stops and restarts in same direction... 1. Failed drive motor contactor (relay). 2. Failed arc suppressor (A.S.) board. 3. Failed microprocessor controller (computer). D. Drive motor operates okay for a few minutes, and then stops and will not restart... 1.
  • Page 53 H. Both drive motor and blower motor run a few minutes and then stop...microprocessor controller (computer) display continues to read time or percent of extraction and all indicator dots are off... 1. Fault in main door switch circuit ... a. Failed main door switch. b.
  • Page 54 L. Microprocessor controller will only accept certain keyboard entries... 1. Failed keyboard label (touchpad) assembly. 2. Failed microprocessor controller (computer). M. Microprocessor controller (computer) locks up and L.E.D. (light emitting diode) display reads erroneous messages or only partial segments... 1. Transient power voltage (spikes)...disconnect power to dryer, wait one (1) minute, and reestablish power to dryer.
  • Page 55 P. No heat (for GAS MODEL ONLY)...ignitor sparks, burner goes on and off right away... 1. Direct Spark Ignition (DSI) ignitor or flame-probe out of adjustment...reposition closer to the flame area. 2. Sail switch is fluttering ... a.Lint screen dirty. b.Restriction in exhaust duct work.
  • Page 56 S. Dryer operates but is taking too long to dry... 1. Exhaust duct work run too long or is undersized...back pressure cannot exceed 0.3 inches Water Column (W.C.). 2. Restriction in exhaust ... a.Customer furnished exhaust back draft damper is sticking partially closed. b.Restriction in duct work...check duct work from dryer all the way to the outdoors.
  • Page 57 U. Dryer or scraping noise at basket (tumbler) area... 1. Check for object caught in basket (tumbler) or wrapper area. 2. Basket (tumbler) is out of proper alignment ... a.Check both vertical and lateral alignment. b.Check gap between front panel and basket (tumbler) front...set screws may have come loose, and basket (tumbler) walked forward or backwards.

  • Page 58: Procedure For Functional Check Of Replacement Components

    SECTION VII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. Microprocessor (computer) Board a. Upon completing installation of the replacement microprocessor (computer) board, reestablish power to the dryer. b. Start the drying cycle. c. Verify that the motors and the heat indicator dots, in the microprocessor (computer) L.E.D. (light emitting diode) display are on.
  • Page 59 e. Open main door. The dryer must stop and ALL output indicator lights on the back side of the micro- processor (computer) board must go out. f. Try to restart the dryer with the main door open. g. The microprocessor (computer) board's L.E.D. display must read "DOOR." h.
  • Page 60 ADC 112133 1- 08/25/93-10 2* 02/15/94-100 3* 11/15/94-100 4* 03/24/95-100 5* 12/21/95-100 6* 06/10/96-100 7* 02/11/97-100 8* 10/23/97-50 9* 02/26/98-50 10* 06/23/98-50 11- 08/17/98-100 12* 05/11/99-35 06/30/99-100...

This manual is also suitable for:

Ade-115Ads-115

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