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Manual of Operation and Instruction Model 2701-B PaveTracker™ Plus Troxler Electronic Laboratories, Inc. 3008 Cornwallis Rd. • P.O. Box 12057 Research Triangle Park, NC 27709 U.S.A. Phone: 1.877.TROXLER Outside the U.S.A.: +1.919.549.8661 Fax: +1.919.549.0761 www.troxlerlabs.com...
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D.82239 Alling nr. Munich, Germany Phone: ++49.8141.71063 Fax: ++49.8141.80731 Southwestern Branch Office 2016 East Randol Mill Road E-mail: troxler@t-online.de Suite 406 Arlington, TX 76011 Fax: 817.275.8562 NOTE To locate an independent, Troxler-authorized service center near you, call 1.877.TROXLER (1.877.876.9537). Model 2701-B...
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HOW TO USE THIS MANUAL Congratulations on the purchase of the Troxler Model 2701-B PaveTracker™ Plus. Troxler, the leader in density gauge technology, now offers the PaveTracker Plus, an electromagnetic sensing device that quickly gives an indication of the density of asphalt pavement.
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CONVENTIONS USED IN THIS MANUAL Throughout this manual, symbols and special formatting are used to reveal the purpose of the text as follows: WARNING Indicates conditions or procedures that, if not followed correctly, may cause personal injury. CAUTION Indicates conditions or procedures that, if not followed correctly, may cause equipment damage.
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Application of Council EMC Directive 89/336/EEC. NOTE The Low Voltage Directive 73/23/EEC does not apply to the Model 2701-B PaveTracker Plus gauge because there are no voltages greater than 75 V dc that are accessible by the operator. Standards to which Conformity is Declared: EN 55011:1998+A1:1999+A2:2002 –...
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FCC REGULATIONS Troxler’s Model 2701-B PaveTracker™ Plus has been tested and found to comply with the limits for Industrial, Scientific, and Medical Devices pursuant to Part 18 of Federal Communications Commission (FCC) Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Introduction................... 1–2 Features..................1–4 Gauge Parts and Accessories ............1–6 Unpacking and Inspection ............1–7 CHAPTER 2. GETTING STARTED Keypad..................2–2 Turning the PaveTracker Plus On..........2–4 Status..................... 2–6 Setup Menu................... 2–7 Target..................2–14 Mode ................... 2–16 CHAPTER 3. ADJUSTING MEASUREMENTS Introduction...................
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Cleaning the Base and Top Shell ..........A–6 Replacing the Protective Cover ............A–7 Replacement Parts ................A–8 Returning the Gauge for Service ..........A–9 Troxler Service Centers..............A–10 APPENDIX B. MENU MAP Menu Map Description..............B–2 APPENDIX C. MODEL 2701-B SPECIFICATIONS Measurement Specifications............C–2 Electrical Specifications ...............
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LIST OF FIGURES Figure Title Page 1–1 Model 2701-B PaveTracker Plus ......1–3 2–1 Model 2701-B Keypad ..........2–2 B–1 Model 2701-B Menu Map.........B–3 LIST OF TABLES Table Title Page 2–1 Model 2701-B Keypad Functions ......2–3 Model 2701-B...
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CHAPTER 1 INTRODUCTION TO THE MODEL 2701-B This chapter provides a brief overview of the Troxler Model 2701-B PaveTracker™ Plus, and includes a list of the gauge parts and accessories, and instructions for unpacking and inspecting the gauge. CONTENTS Introduction................... 1–2 Features..................
The advanced technology in the patented PaveTracker Plus allows rapid and reliable measurements. The PaveTracker Plus can be used on existing asphalt pavements or on freshly placed mats. The unit is ideal for performing quick quality control measurements to check for segregation, areas of low density, and overall pavement uniformity.
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HANDLE CARRYING HANDLE DISPLAY KEYPAD POWER SWITCH SERIAL BATTERY PORT CHARGER INPUT Figure 1–1. Model 2701-B PaveTracker Plus Model 2701-B 1–3...
(which includes slope and intercept values) to increase accuracy on specific materials. Both an ac charger and a dc adapter are included with the PaveTracker Plus, enabling the unit to be recharged from an ac outlet or a 12 V dc system. 1–4...
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The gauge features two audible indicators, an internally mounted beeper, as well as a louder, external one mounted on its underside. The internal beeper emits a short tone in response to a valid keystroke on the keypad. It sounds a longer tone when the operator presses an invalid key or if the gauge displays an error message.
GAUGE PARTS AND ACCESSORIES 1. The gauge is the portable electromagnetic sensing device containing all electronic modules and a rechargeable battery pack. 2. The carrying case for the Model 2701-B includes a built-in reference standard, which provides a density measurement standard for taking reference readings.
UNPACKING AND INSPECTION NOTE To ensure the safe return of the PaveTracker Plus to Troxler for repair or maintenance, please keep the original shipping boxes and all packing materials. Upon receipt of the gauge from the factory: 1. Perform a complete inspection and inventory. If the shipping case and/or any other part or accessory appears damaged, notify the carrier and your Troxler representative immediately.
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CHAPTER 2 GETTING STARTED This chapter provides details on getting started with the Model 2701-B PaveTracker Plus. It describes the gauge keypad, and provides instructions for turning the gauge on, and setting up the gauge. CONTENTS Keypad..................2–2 Turning the PaveTracker Plus On..........2–4 Status.....................
KEYPAD The Model 2701-B keypad (Figure 2–1) allows the operator to access the gauge software. Troxler designed the keypad for ease of use, with large keys and an anti-glare coating. Note that the function keys are available only when the Ready screen is displayed. Table 2–1 describes the function of each key.
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Table 2–1. Model 2701-B Keypad Functions FUNCTION PAGE 〈STORE〉 Store the most recent data in the current 5–8 project file. 〈STATUS〉 Displays gauge status information. 2–6 〈RECALL〉 Display the most recent data. 4–12 〈PROJ〉 Select or create a project file and view, 5–2 output, or erase project data file.
TURNING THE PAVETRACKER PLUS ON To turn on the PaveTracker Plus, press the power switch located on the front panel next to the serial port (see Figure 1–1). NOTE To turn off the PaveTracker Plus, press and hold the power switch for two seconds.
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Troxler recommends that the backlights be used only when necessary. To conserve power, the PaveTracker Plus provides a sleep mode, as well as an automatic shutdown. If no key is pressed for five minutes, the gauge enters sleep mode. In sleep mode, the display and keypad backlights, and most of the electronics are turned off, but all data and gauge settings are protected.
STATUS The gauge Status display enables the operator to view gauge status information, including the battery voltage, internal temperature, selected measurement units (see page 2–8), and the time and date of the last reference reading (see page 4–2). To access this information, press the 〈STATUS〉...
SETUP MENU After turning the gauge on for the first time, set up the software. The gauge stores the software setup, so the operator does not need to enter a new setup each time the gauge is turned on. The gauge setup includes the measurement units (Metric or English), date and time, temperature, customer name, external beeper setup, user ID, mix calibration, and the layer thickness function.
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SET UNITS The gauge can display measurement results in either metric (SI) or English units. To set the units, press 〈1〉 at the Setup menu shown on page 2–7. The gauge displays: -Units- 1. English 2. Metric Press # to Select Select the desired measurement units by pressing the corresponding numeric key.
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Change Time To change the time, press 〈1〉 at the Date/Time menu. The gauge displays: hh:mm AM Arrows toggle AM/PM Input Time and Press <ENTER> (Note that in this example, the time is displayed in AM/PM format. To change the format, see the Time Format section on page 2–10.) To accept the displayed time, press 〈ENTER/START〉.
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Time Format The gauge can display the time in either AM/PM or 24-hour format. To select the desired time format, press 〈3〉 at the Date/Time menu. The gauge displays: -Time Format- 1. AM/PM 2. 24-Hour Use the numeric keys to select the desired time format. The gauge sets the time format and returns to the Date/Time menu.
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CUSTOMER NAME The Model 2701-B can store a customer name of up to 12 characters. To enter a customer name, press 〈4〉 at the Setup menu shown on page 2–7. The gauge displays the current customer name on the second line. Customer Name is: CUSTOMER Change Name?
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EXTERNAL BEEPER The PaveTracker Plus is equipped with an external beeper mounted on its underside. The external beeper can be enabled or disabled as desired. To control the external beeper, press 〈5〉 on the Setup menu shown on page 2–7. The gauge displays: -External Beeper- 1.
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MIX CALIBRATION The Mix Calibration function is used to adjust gauge measurements, as described on page 3–6. LAYER THICKNESS The Layer Thickness function enables the operator to enter the thickness of the material being measured. When this function is enabled, the gauge prompts the operator to enter a thickness value when creating a new project as described on page 5–4.
TARGET The Model 2701-B can store up to four Gmb (Marshall) and four Gmm (Voidless density) target values. A Gmb value is the bulk density of a material, often determined using the Marshall method. A Gmm value is the maximum theoretical density for a test material as obtained in laboratory tests.
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ENTER A NEW TARGET VALUE To enter a new target value, press 〈5〉 at the target value menu. The gauge displays: Gmb(Marshall) Value: Press <ENTER> Use the numeric and decimal keys to enter the target value. Press the 〈ENTER/START〉 key. The gauge displays: Gmb(MA) = ##.# Do You Want to Save This Value...
MODE The Model 2701-B provides three measurement modes: ♦ In continuous mode, the gauge takes a measurement and updates the display every second. This mode is used for typical quality control measurements. ♦ In averaging mode, the operator can take up to 30 measurements at selected locations.
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CHAPTER 3 ADJUSTING MEASUREMENTS This chapter explains how to adjust gauge measurements using density offsets and mix calibration (slope and intercept) values for a particular material. CONTENTS Introduction................... 3–2 Offset .................... 3–3 Determining the Density Offset ..........3–3 Managing Density Offsets............3–4 Mix Calibration................
INTRODUCTION As described on page 4–2, Troxler recommends taking a reference reading each day that the gauge will be used, and periodically while taking measurements. The reference reading consists of placing the gauge on the reference standard contained in the gauge carrying case and pressing the 〈Ref〉...
OFFSET To improve the accuracy of the PaveTracker Plus for a specific material of known density, the unit can be calibrated using a density offset. A density offset is determined by taking in-place measurements using the PaveTracker Plus, then comparing the measured density to an alternative density, as determined using a nuclear gauge reading or road core extraction and analysis.
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Plus software. For example, if the density as determined by a core analysis is 150 pcf, and the density measured by PaveTracker Plus is 146 pcf, the density offset is +4 pcf. NOTE For best results, repeat the above procedure to determine the density offset at each of several in-place locations.
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To change the offset, use the arrow keys to select the offset sign (positive or negative). The gauge displays: Density Offset + #.## pcf Input and Press <ENTER> Enter the density offset as determined from the procedure on page 3–3 and press 〈ENTER/START〉. The gauge enables the new offset and returns to the Ready screen.
MIX CALIBRATION As noted earlier, the PaveTracker Plus can be calibrated for a specific mix using the Mix Calibration function. To use this function, the operator takes gauge measurements at three to ten locations across the material. The gauge compares these values to values obtained by core analysis or another method to determine a slope and intercept for that particular material.
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NEW MIX CALIBRATION To determine a new mix calibration or to manually enter the slope and intercept values, press 〈5〉 on the menu shown on page 3–6. The gauge displays: -Entry Method- 1. Data Pairs 2. Slope/Intercept To determine a new mix calibration based on gauge measurements and values determined by an alternate method, press 〈1〉...
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The gauge displays: <STORE> for Next <ENTER> to Calculate Press the 〈STORE〉 key to store the values and to enter those for the next location. When the measured and actual densities for each location have been entered, press the 〈ENTER/START〉 key to calculate the mix calibration.
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The gauge can store the mix calibration in one of four memory cells. Use the numeric keys to store the mix calibration. Note that this will replace any mix calibration that was previously stored in that cell. The gauge enables the mix calibration, displays a brief confirmation message, and returns to the Setup menu.
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Enter a unique mix calibration ID and press 〈ENTER/START〉. The gauge displays: Select Memory Cell 1. Empty 2. Empty 3. Empty 4. Empty Press # To Select The gauge can store the mix calibration in one of four memory cells. Use the numeric keys to store the mix calibration.
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CHAPTER 4 USING THE GAUGE This chapter explains the basic use of the Model 2701-B PaveTracker Plus. Basic use includes taking a reference reading, preparing measurement sites, setting the measurement mode, and taking measurements. CONTENTS Taking a Reference Reading............4–2 Preparing a Test Site ..............
TAKING A REFERENCE READING To ensure the accuracy of gauge measurements, Troxler recommends that a reference reading be taken each time the gauge is powered on, and periodically while taking measurements. A reference reading consists of taking a density measurement on a material of known density.
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Repeat the reference reading. If the reference reading still does not pass, contact Troxler technical support (see page A–10). To verify that the gauge is still accurate during use, perform the following check: ♦...
PREPARING A TEST SITE To ensure measurement accuracy, properly prepare the test site before taking gauge measurements. Locate a smooth site on the asphalt. To ensure accurate readings, the gauge sensor must be completely in contact with the test material. If the gauge rocks, then find a more suitable test site.
(see page 4–2) and periodically while taking measurements. As described on page 2–16, the PaveTracker Plus provides three measurement modes: continuous, averaging, and segregation. Before taking a measurement, select the appropriate measurement mode.
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NOTE Before using the gauge, inspect the protective cover of the bottom surface of the gauge’s sensor. Ensure that the cover is in good condition, and has no deep scratches or buildup of material. If necessary, replace the cover as described on page A–7.
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NOTE If the gauge goes into sleep mode while in the continuous measurement mode (see page 2–16), the display returns to the Ready screen. To exit sleep mode and continue taking measurements, press the 〈ENTER/START〉 key. AVERAGING MODE In averaging mode, the operator can take up to 30 measurements at selected locations.
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Press the 〈ENTER/START〉 key. The gauge displays: Averaging Mode Reading #: Press <START> <STORE>/<ESC> to End Place the gauge on the first test site and press 〈ENTER/START〉. The gauge takes a measurement, then displays the results: ##.#% Gmb(MA) ##.#% Gmm(Voidless) Avg of 1: ###.# #.#% Voids...
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If the 〈STORE〉 key is pressed at the end of the measurements (or if the operator presses 〈ESC〉 then 〈YES〉), the gauge displays: Do You Want To Add Notes? <YES> or <NO> When storing test results, the gauge can also store project notes, such as location information, with the measurement data.
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To take a measurement in segregation mode, select the mode as described on page 2–16. Press the 〈ENTER/START〉 key. The gauge displays: Segregation Mode Reading #: Press <START> <STORE>/<ESC> to End Place the gauge on the first test site and press 〈ENTER/START〉. The gauge takes a measurement, then displays the results: Avg D: ##.# Hi D: ##.#...
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If the 〈STORE〉 key is pressed at the end of the measurements (or if the operator presses 〈ESC〉 then 〈YES〉), the gauge displays: Do You Want To Add Notes? <YES> or <NO> When storing test results, the gauge can also store project notes, such as location information, with the measurement data.
RECALL To view the results of the most recent measurement, press the 〈RECALL〉 key from the Ready screen. The gauge displays the results of the most recent measurement. To return to the Ready screen, press the 〈ENTER/START〉 key. 4–12...
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CHAPTER 5 PROJECT DATA The Model 2701-B PaveTracker Plus allows unique project names to be entered into the gauge memory. Subsequent measurements can then be stored under these project names. This chapter describes how to handle project data. CONTENTS Handling Project Data..............5–2 Select ..................
HANDLING PROJECT DATA The Model 2701-B can store approximately 1000 readings. The Project and Store functions allow handling of measurement data. Measurement results are stored in files (memory locations) called projects, which are named by the operator. The Project function allows the operator to create a new project, view project data, select a project (make an existing project active so that additional data may be added to it), output the data stored in the project, or erase...
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If a project has been created, the gauge displays: Project XXX Arrows for Scroll <ENTER> to Select Use the arrow keys to scroll through the names of the existing projects. Press 〈ENTER/START〉 when the desired project is displayed. The gauge sets the selected project as active, briefly displays a confirmation message, and returns to the Project menu.
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CREATE A PROJECT To create a new project, press 〈3〉 at the Project menu shown on page 5–2. The gauge displays: Project Name <ALPHA> for Letters <ENTER> to Exit Press the 〈ALPHA LOCK〉 key to enable the alphabetic keys on the gauge.
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Ensure that the serial cable meets the pinout shown on page C–3. An optional serial cable, PN 106514.0002, is available from Troxler. Connect the serial cable to the printer (or computer) serial port. Model 2701-B...
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NOTE To upload data to a computer, use the HyperTerminal® application available from the Windows® Accessories menu. This application can be used to transfer data from the gauge to the computer. At the Project menu shown on page 5–2, press 〈5〉. The gauge displays the Output menu: Output: 1.
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The 32 Column Report option is formatted for a standard printer width. This format is recommended when outputting the data to a printer. The Spreadsheet option is sent in a comma-delimited format, which can then be imported easily into a spreadsheet program, such as Microsoft Excel®.
STORING DATA The Model 2701-B can store approximately 1000 readings. As described in the previous section, the gauge stores readings under the project name that has been enabled. For more information on selecting a project, see page 5–2. Project data can be output as described on page 5–5. When using the Spreadsheet option, the gauge outputs the following information for each reading: ♦...
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Note that the station number, distance from centerline, and location with respect to centerline fields are available only for continuous mode measurements. CONTINUOUS MODE When taking measurements in continuous mode, the operator can store the data in the selected project by pressing the 〈STORE〉 key at any time when the gauge is displaying measurement data, or after returning to the Ready screen.
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Enter the distance from the centerline and press 〈ENTER/START〉. The gauge displays: Left or Right of Center Line? 1. Left 2. Right Press 〈1〉 if the station was to the left of the centerline or 〈2〉 if the station was to the right. The gauge stores the measurement data and notes under the selected project and returns to the previous screen.
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APPENDIX A TROUBLESHOOTING AND SERVICE This appendix provides details for troubleshooting and servicing the Model 2701-B PaveTracker Plus. For further details, call the nearest Troxler Service Center or representative. CONTENTS Troubleshooting................A–2 Internal Gauge Temperature ............A–3 Batteries ..................A–4 Charging................
TROUBLESHOOTING GAUGE WILL NOT COMMUNICATE WITH PRINTER OR COMPUTER Check that the correct cable is being used. Ensure that the printer/computer baud rate is 9,600 bps. Ensure that all other parameters match: ♦ Data bits = 8 ♦ Stop bits = 2 ♦...
INTERNAL GAUGE TEMPERATURE High internal temperatures may damage the gauge’s electronic components. To reduce the risk of damage, DO NOT allow the gauge to sit on hot asphalt for extended periods. If the internal temperature of the gauge reaches a level that is considered excessive, the beeper will sound and the following warning message is displayed: Internal temp.
BATTERIES The PaveTracker Plus is equipped with one set of rechargeable nickel-metal hydride (NiMH) batteries (pack of five C batteries). The gauge software monitors the NiMH battery voltage. When the batteries are fully charged, the battery voltage should be between 6.8 and 7.2 V dc.
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REPLACING THE BATTERIES To replace the NiMH battery pack (PN 110374): Turn the gauge off. Using a 1/8-inch Allen wrench, remove the two screws that secure the battery cover to the base of the unit. Clean the screws and set them aside. Carefully lift the old NiMH battery pack from the gauge.
CLEANING THE BASE AND TOP SHELL To clean the gauge base, use a putty knife to scrape away any built- up accumulations of soil or asphalt. Be careful not to scrape or scratch the round sensor, as damage to the sensor may cause erroneous readings.
NOTE Additional bottom cover discs can be purchased from Troxler by ordering PN 113103, Cover Replacement Kit, which includes three discs. To remove the old protective cover disc: Turn the gauge over so that its bottom surface is exposed. To prevent damage to the keypad or display, place the gauge on a soft surface.
REPLACEMENT PARTS PART # DESCRIPTION 113210 Handle assembly, L shaped 113006 Locking pin 113034 Transit case assembly 113103 Bottom cover replacement kit (includes three replacement bottom cover discs) 110374 NiMH battery assembly ACCESSORIES PART # DESCRIPTION 104156 DC charger 110403 AC adapter 106514.0002 Serial cable...
RETURNING THE GAUGE FOR SERVICE All shipments within the United States to the factory must be accompanied by the following information. This information is used by Troxler shipping and service personnel to expedite the repair work. ♦ Gauge model and serial number.
D.82239 Alling nr. Munich, Germany Phone: ++49.8141.71063 Southwestern Branch Office Fax: ++49.8141.80731 2016 East Randol Mill Road E-mail: troxler@t-online.de Suite 406 Arlington, TX 76011 Fax: 817.275.8562 NOTE To locate an independent, Troxler-authorized service center near you, call 1.877.TROXLER (1.877.876.9537). Appendix A–10...
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APPENDIX B MENU MAP This appendix provides a map of the various menus in the Model 2701-B PaveTracker Plus control software. CONTENTS Menu Map Description ..............B–2 Model 2701-B Appendix B–1...
MENU MAP DESCRIPTION Figure B–1 is a map of the menus of the PaveTracker Plus control software and each of its submenus. The menu map shows the function key that accesses each menu. The map uses indentation to indicate submenus that result from selection of a menu item.
Figure B–1. Model 2701-B Menu Map 〈PROJ〉 -Project- 1. Select 2. View 3. Create 4. Erase Erase: 1. One Project 2. All Projects 5. Output Output: 1. One Project 2. All Projects 〈SETUP〉 -Setup- 1. Set Units -Units- 1. English 2.
Figure B–1. Model 2701-B Menu Map (Continued) -Setup- 6. User ID 7. Mix Calibration 2. Items 1 through 4 represent memory 3. cells used to store mix calibrations. 5. New -Entry Method- 1. Data Pairs 2. Slope/Intercept 6. Disable 7. View 8.
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APPENDIX C MODEL 2701-B SPECIFICATIONS This appendix contains gauge and measurement specifications for the Model 2701-B PaveTracker Plus. CONTENTS Measurement Specifications ............C–2 Electrical Specifications ...............C–3 Mechanical Specifications ............C–4 Model 2701-B Appendix C–1...
MEASUREMENT SPECIFICATIONS Measurement capability Pavement density in lb/ft kg/m Precision 0.2 lb/ft (3.2 kg/m ) at 1-Sigma on reference standard Probe Non-nuclear, non-capacitance, measuring field Probing depth Up to 4.45 cm (1.75 in.) Measurement time 1 second Measurement modes Continuous, averaging, and segregation Appendix C–2...
Charging Source Power Supply 100–240 V ac, 47–63 Hz, 0.7 A (AC charger) 12 V dc ± 5%, 1.8 A minimum PaveTracker Plus Battery Recharge Time 2.5 hours maximum, automatic cutoff (may be charged incrementally without damaging the batteries) Default Time Before...
MECHANICAL SPECIFICATIONS 22.9 W × 40.6 D × 19.1 H cm Gauge Size, Without (9.0 W × 16.0 D × 7.5 H in.) Telescoping Handle 54.0 W × 45.1 D × 26.7 H cm Carrying Case Size (21.25 W × 17.75 D × 10.5 H in.) Weight, Without 4.8 kg (10.5 lb) Telescoping Handle...
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Model 2701-B, Serial Number __________, against defects in material and workmanship for a period of twelve (12) months from date of shipment. For gauges sold through authorized TROXLER representatives, the date of shipment will be as of the transfer from representative to purchaser. During the applicable warranty period, TROXLER’s obligation under this warranty shall be limited exclusively to the repair at...
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