TABLE OF CONTENTS CHAPTER 1: INTRODUCTION ........1–1 Introduction ....................1–2 Gauge Parts and Accessories .............. 1–5 Unpacking and Inspection ..............1–7 CHAPTER 2: THEORY OF OPERATION ....2–1 Density......................2–2 Moisture ..................... 2–5 Calibration ....................2–7 CHAPTER 3: GAUGE SETUP ........3–1 Gauge Illustration ..................
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Drift Test ....................5–6 Nomograph ....................5–9 Precision ....................5–14 Options ....................5–16 Percent Air Voids (Soil Mode) ............5–18 CHAPTER 6: TARGET MENU ........6–1 Target Menu ..................... 6–2 Target Values ................... 6–3 CHAPTER 7: CALIBRATION OFFSETS ......7–1 About Offsets ...................
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Extended Menu ..................9–2 Clock/Calendar ..................9–3 User ID ......................9–3 Customer Name ..................9–3 Language....................9–4 Source Decay ................... 9–4 Erase Standard Counts ................9–5 Low Battery Warning ................9–6 Software Reset ..................9–7 Test Menu ....................9–7 APPENDIX A : MAINTENANCE & TROUBLESHOOTING .. A-1 Troubleshooting ..................
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Canadian Shipping Requirements ............C-4 APPENDIX D : RADIATION THEORY & SAFETY ....D-1 Radiation Theory ..................D-2 Radiation Safety ..................D-5 Regulatory Requirements ..............D-13 Gauge Use Precautions ...............D-16 Radiation Profile ..................D-17 APPENDIX E : UNIT CONVERSION ........E-1 Measurement Units ................. E-2 Radiological Units ..................
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LIST OF FIGURES Figure 1. Model 3440 Gauge and Accessories ....... 1–6 Figure 2. Direct Transmission Geometry .......... 2–3 Figure 3. Backscatter Geometry ............2–3 Figure 4. Backscatter Surface Density Effects ........2–4 Figure 5. Effect of Moisture on Depth of Measurement ....2–6 Figure 6.
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LIST OF TABLES Table 1. Model 3440 Keypad Functions ........... 3–4 Table 2. Spreadsheet Column Definitions ........8–10 Table 3. Error Messages ................ A-7 Table 4. Typical Battery Operating Life ........... A-12 Table 5. Radiation Profile for Model 3440 Gauge ...... D-18 Table 6.
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ATTENTION MODEL 3440 GAUGE OWNER This unit contains functions that require an Access Code to be entered. This allows some control over the access to these functions. If you would like management to retain this control, remove this page upon receipt of the gauge and file it somewhere safe.
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This chapter covers the following topics and tasks: An introduction to your new Model 3440 gauge Inspecting and unpacking Included parts and accessories Model 3440 1–1...
With the new Model 3440 gauge, Troxler has added a number of features to the proven technology of the company’s earlier products to provide increased performance, flexibility, ease of use, and operator safety.
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displays an error message, or to signal the conclusion of a measurement. A USB port that can be used to output data to a USB printer or flash drive. A list of compatible USB devices is available www.troxlerlabs.com/documents A serial port used to connect the gauge to a computer or printer for data transfer and printing.
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Troxler, an appointed Troxler representative, or others designated within the user's organization. Additional radiation safety information is available by completing a Troxler Nuclear Gauge Safety Training Course. For pricing and availability of these in-person and online courses, www.troxlerlabs.com/training visit the Troxler website at contact your Troxler representative.
10 and 49 of the Code of Federal Regulations (CFR) in addition to applicable local/state regulations. Use Figure 1 and the list below to identify the gauge and parts as they are unpacked. The gauge is the portable instrument containing all electronic modules, the rechargeable battery pack, detectors, and the radioactive sources.
Troxler recommends that all operators wear a dosimeter while working with the gauge. Upon receipt of the gauge from the factory, perform a complete inspection and inventory. If the shipping case and/or any other part or accessory appears damaged, notify the carrier and your Troxler Representative immediately.
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Complete the unpacking and inspection by following these steps: . Lift the gauge from the transport case and inspect the outside surface for damage. . Check the lock on the source rod handle and make sure the keys fit. . Remove the lock, release the trigger, and check the source rod operation.
This chapter covers the following topics and tasks: Theory of operation Direct transmission and backscatter modes Overview of density and moisture measurements Explanation of the sources and detector geometry Model 3440 2–1...
The Model 3440 gauge utilizes two modes of operation: direct transmission mode (with the source rod extended into the material) and backscatter mode. Figure 2 and Figure 3 illustrate these two modes of operation. WARNING! The source rod should always be locked in the SAFE position when the gauge is not in use.
The Model 3440 gauge uses a 40 mCi (1.48 GBq) Americium-241:Beryllium neutron source to measure the hydrogen content (consequently the water content) of the material. Neutrons emitted by the Am-241:Be source penetrate the material and are thermalized (or slowed). Thermalization is the process where neutrons are slowed to the point where further collisions with hydrogen or other materials will not continue to slow the neutron.
Troxler calibrates the gauge at the factory and recommends that it always be calibrated by an authorized Troxler service center. For a list of Troxler and authorized Troxler service centers, refer to page ii of this manual or visit the Troxler website at: www.troxlerlabs.com/services Offsets The factory calibration provides accurate results for the majority of materials encountered in construction.
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This chapter covers the following topics and tasks: Overview of the control panel Source rod positions Daily inspection Turning the gauge on Using the Setup menu Model 3440 3–1...
The gauge’s control panel contains the keypad, power switch, display, and USB port, battery charging indicator, charger connector, and the RS-232 port. The gauge is equipped with an internal beeper to verify keystrokes. If a beep is not heard when a key is pressed, the keystroke was not recognized and should be repeated.
Table 1. Model 3440 Keypad Functions FUNCTION Store the most recent data in the current STORE project file. RECALL Display the most recent data. Select or create a project file and view, PROJ output, or erase project data file. STATUS Display gauge status information.
As shown in Figure 8, the source rod can be placed in the SAFE, backscatter, or direct transmission positions. When not taking measurements, keep the source rod in the SAFE position. When measuring thin layer or other materials through which you cannot drill a hole, use the backscatter position.
Testing LCD 123456789ABCDEF After the gauge performs a 300-second self-test, the gauge enters the Ready mode. In this state any of the gauge functions may be accessed. The Ready mode display is: -READY- 01-08-2014 12:21 PM Prj: TROXLER Press <START> 3–6...
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NOTE The symbol in the upper right of the display indicates that the GPS option (see page 5–17) is installed, the option is enabled, and the gauge is receiving GPS satellite signals. NOTE If the gauge display is difficult to read in bright light, Display adjust the contrast as described in the Contrast...
Menu. Setting the Count Time The count time defines how long the gauge measures. Longer count times produce better measurement precision. Troxler recommends a count time of one minute for most sample measurements. To change the count time, press 1 at the Setup menu. The...
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Setting Measurement Units The gauge can display measurement results in either U.S. units (pcf) or metric (SI) units (kg/m or g/cm ). To select the units, press 2 at the Setup menu. The gauge displays: - UNITS – 1. pcf 2.
Extended Menu The gauge is shipped with the current date and time (Eastern Standard Time) stored in its memory. In addition, the gauge can store a user ID and customer name. These settings are accessed from the Extended menu. This menu includes functions that are intended for use by authorized personnel only, and requires the use of the access code shown at the front of this book.
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- Clock/Calendar ↨ 4. Date Format Use the up and down arrows to scroll between the menu options. To select a menu option, press the corresponding numeric key. To return to the Extended menu, press the ESC key. CHANGE TIME To change the time, press 1 at the Clock/Calendar menu.
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(Note that in this example, the time is displayed in mm/dd/yyyy format. To change the date format, refer to the Date Format section below.) To accept the displayed date, press ENTER/START . To change the date, use the numeric keys to enter the new date. When finished, press ENTER/START .
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User ID The gauge can store a three-character alphanumeric user ID with each measurement. To enter or change the user ID, press 2 at the Extended menu. The gauge displays: User ID is: Change ID? <YES> or <NO> To change the user ID, press YES . The gauge displays: User ID: Input ID and Press <ENTER>...
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To change the customer name, press YES . The gauge displays: Customer Name: Input Name and Press <ENTER> Press the ALPHA LOCK key to enable the alphabetic keys on the gauge. When the alphabetic keys are enabled, the symbol appears in the upper right of the display, as shown above. Enter the new name and press the ENTER/START key.
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This chapter covers the following topics and tasks: Taking a standard count Preparing a test site Taking measurements Using the Recall function Model 3440 4–15...
The Model 3440 gauge uses a Cesium-137 and an Americium-241:Beryllium source for taking measurements. These radioactive sources undergo a natural decay process, resulting in a gradual loss in the intensity of their radiation. The time required for the source strength to diminish by 50% is referred to as the half-life.
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To take a standard count: . Ensure that the gauge base and reference standard block are dry and free of debris. . Place the reference standard block on the standard count site. . Ensure the source rod is in the SAFE position. .
Figure 9. Standard Count Position . Begin the standard count by pressing the ENTER/START key. The gauge displays: Taking Standard Count ### s Remaining . After taking the standard count, the gauge displays the results: DS= #### ##.#% P MS= #### ##.#% P Do You Want to Use the New Std? 4–18...
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Recording the Standard Count Troxler recommends keeping a daily log of the moisture and density standard counts (see Appendix E for a sample log). To verify gauge stability, compare the daily standard count to a reliable reference as follows: During the first four days of operation of a new or recalibrated gauge, compare the daily standard count to the factory-calibrated values.
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If it still fails, perform a stat test (see page 5–3) and a drift test (see page 5–6), then contact your Troxler representative. If the standard count fails and it has been less than a month...
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After the standard count passes, the operator can take measurements with the gauge. When not taking readings, always keep the source rod in the SAFE position. For added user safety, the source rod automatically retracts to the SAFE position when the gauge is lifted using the handle. Viewing Standard Counts To view the last four standard counts, press NO at the display shown at the bottom of page 4–18.
Preparation of the test site surface is critical to gauge performance. This section provides site preparation procedures for both soils and base courses and asphalt surfaces. To ensure the most accurate gauge readings, the appropriate preparation procedure should be followed. Soil and Base Course Preparation .
Figure 10. Drill Rod Positioning . Remove the drill rod by pulling straight up and twisting the extraction tool. Do not loosen the drill rod by tapping from side to side with a hammer. This will distort the hole or cause loose material to fall into the hole. .
EDGE MARK FOR SCRAPER MARKS PLATE CENTER SCRAPER SCRAPER MARK FOR DRILL PLATE PLATE ROD CENTER METHOD 2 METHOD 1 Figure 11. Marking the Test Area Asphalt Surface Preparation It is possible, but usually not necessary, to take direct transmission readings on asphalt. Drilling a hole in asphalt can be difficult, and may require the use of a proper drill (not the drill rod) if the asphalt has cooled and hardened.
Soil Mode The Soil mode is automatically selected when a Proctor value is enabled (see page 3–9). CAUTION When not taking measurements, always keep the source rod in the SAFE position. For added operator safety, the source rod on the gauge automatically retracts to the SAFE position when the gauge is lifted by the handle.
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The gauge can store measurement results in files (memory locations) called projects. For information on creating and activating project files, refer to Chapter 8. Upon completion of a measurement, the results can be stored either automatically by enabling the Auto-Store function (see page 8–12) or manually by using the Store function (see page 8–14).
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. After the count time has elapsed, the gauge displays the measurement results in a series of three screens. Use the up and down arrows to scroll through the various screens. ↨ %PR= ###.# DD= ##.# WD= ###.# M= ##.# %M= ##.# Lat: +hh mm ss.ss ↨...
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NOTE The latitude and longitude display, showing the location of the measurement, is available only on Model 3440 gauges equipped with the optional GPS and is shown only when it is enabled. The latitude and longitude values denote the quality of the location fix.
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. Lift the gauge from the test site by the source rod handle. This returns the source rod to the SAFE position, where it should stay when not taking readings. Asphalt Mode The Asphalt mode is automatically selected when a Gmb value is enabled (see page 3–9).
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Lat: +hh mm ss.ss ↨ Lng: -hh mm ss.ss where: %Gmb = percent of laboratory bulk density WD = wet density M = moisture value %M = percent moisture %Voids Voidless (displayed only when enabled) Lat = latitude Lng = longitude NOTE The latitude and longitude display, showing the location of the measurement, is available only on...
If the GPS receiver cannot determine a location, the latitude and longitude will be denoted as 0. For more information on GPS accuracy, see Appendix H. If a project is active (see Error! Reference source not found.) and the Auto-Store function (see page 8–12) is enabled, press ESC or ENTER/START to continue.
This chapter covers the following topics and tasks: Overview of the Setup menu Taking a stat test Taking a drift test Using the Nomograph function Using the Precision function Overview of optional features Model 3440 5–1...
The gauge software groups most of the setup features into one menu. To access the Setup menu, press the SETUP key. The gauge displays: ↨ -Setup- 1. Count Time 2. Set Units 3. Depth Mode ↨ -Setup- 4. Stat Test 5.
If the second test fails, contact the nearest Troxler service center for assistance. For a list of Troxler and authorized Troxler service centers, refer to page ii of this manual or visit the Troxler website at: www.troxlerlabs.com/services Model 3440...
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To access the Stat Test function, press 4 at the Setup menu. The gauge displays the Stat Test menu: 1. Take STAT Test 2. Review STAT Test 3. Print STAT Test <ESC> to Exit To select a menu option, press the corresponding numeric key or press ESC to return to the Setup menu.
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Connect the serial cable to the printer or computer serial port. Press ENTER/START . The gauge prints or uploads the stat test data and returns to the Stat Test menu. NOTE You can purchase a serial cable from Troxler; contact your representative to order part number 113128. Model 3440 5–5...
Troxler service center for assistance. For a list of Troxler and authorized Troxler service centers, refer to page ii of this manual or visit the Troxler website at: www.troxlerlabs.com/services NOTE The drift test consists of five 4-minute counts, whereas the stat test consists of twenty 1-minute counts.
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To access the Drift Test function, press 5 at the Setup menu. The gauge displays the Drift Test menu: 1. Take Drift Test 2. Review Drift Test 3. Print Drift Test <ESC> to Exit To select a menu option, press the corresponding numeric key or press ESC to return to the Setup menu.
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Connect the serial cable to the printer or computer serial port. Press ENTER/START . The gauge prints or uploads the drift test data and returns to the Drift Test menu. NOTE You can purchase a serial cable from Troxler; contact your representative to order part number 113128. 5–8...
In some cases, the gauge may be used to determine the density of thin asphalt overlays. This measurement may be performed with the gauge in backscatter mode and using the Nomograph method of density measurement. It should be noted that this method is not as accurate as a true thin-layer gauge.
Enable Nomograph To enable the Nomograph function, press 1 at the Nomograph menu. The gauge enables the function, displays a brief confirmation message, and returns to the Setup menu. Disable Nomograph To disable the Nomograph function, press 2 at the Nomograph menu.
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Entering Density Using the Keypad To enter the density using the keypad, press 1 at the Select Method of Entering Density display. The gauge displays: Overlay Thickness #.## in Input and <ENTER> Enter the thickness of the overlay (0–10 in.) and press ENTER/START .
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Enter the number of readings to be taken and averaged, then press ENTER/START . The gauge displays: Readings: # Time: # m Place Rod to BS & Press <START> Prepare the site for measurement as described on page 4–22. Position the gauge and press ENTER/START . The gauge displays: Nomograph Reading: 1...
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Taking Nomograph Measurements When the Nomograph function is enabled, the gauge can be used to take thin-layer overlay measurements. Press ENTER/START to begin the test. The gauge displays: Depth: BS in ( Nomograph ) Time: xx s After counting down to zero, the display is: %Gmb= #### W= ## ( Nomograph)
The gauge can produce test results with precision limits as low as 0.1 pcf (1.6 kg/m ) under certain conditions. The Precision function is used to determine the count time required to achieve the precision entered by the operator. If the precision requested is within range and the time required to calculate the required result does not exceed 60 minutes, the following procedure can usually produce the required results.
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Press ENTER/START . The gauge displays: Precision Mode Depth: # in Time: ## s # min. count After counting down to zero, the display is: ## min. to Reach precision. <ESC> to Abort <ENTER> to Continue To abort this operation and return to the Setup menu, press ESC .
The Model 3440 is available in English, French and Spanish. This option is typically chosen at the time of purchase and enabled at the factory. If you are interested in the Spanish or French software, keypad, and operator manual, please contact your Troxler representative to discuss this option. 5–16...
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Note also that the gauge must be positioned such that the GPS receiver can receive signals from the GPS satellites (see Appendix H for more information). If the GPS does not initialize within 45 minutes, contact your Troxler representative. Model 3440 5–17...
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Battery Status The Battery Status function displays the voltage of the NiMH batteries. To access this function, press 9 at the Setup menu. For more information, see the Battery Status section on page C– The gauge uses the specific gravity function to calculate percent air voids and void ratio in Soil mode only.
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To enter a new specific gravity value, press 3 . The gauge prompts the operator for a new specific gravity. If the displayed specific gravity is acceptable, press the ENTER/START key. To change the value, use the numeric keys to do so, then press the ENTER/START key. In either case, the gauge enables the value, displays a brief confirmation message, and then returns to the Setup menu.
This chapter covers the following topics and tasks: Overview of the Target menu Enabling and disabling the target value Storing a new target value Model 3440 6–1...
The Model 3440 gauge uses operator-specified target values to determine the percent compaction after determining the density of the test material. Target values include Gmb (Marshall), Proctor, and Gmm (Voidless density) values. The gauge uses the Marshall and/or voidless density values to calculate the compaction level in the Asphalt mode.
NOTE Because the menus for managing the Gmb (Marshall), Proctor, and Gmm (Voidless density) values are essentially the same, the following sections describe Gmb (Marshall) only the menu. To edit a Marshall, Proctor, or voidless density value, press the number key that corresponds to that target value, as shown on the Target menu.
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Store a New Target Value To store a new target value, press 5 at the Target Value menu. At the prompt, use the number keys to enter the target value (between 20.0 and 200.0). Press the ENTER/START key. The gauge displays: Gmb: ##.# pcf Save This Value For Later Use?
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The gauge can be used with the target value disabled. In this case, no percent compaction value will be displayed. Model 3440 6–5...
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This chapter covers the following topics and tasks: Overview of the offset menu Enabling density, moisture, and trench offsets Model 3440 7–1...
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The Model 3440 is factory-calibrated for soils, asphalt, and concrete with an approximate density range of 1100 to 2700 kg/m (70 to 170 pcf). With an offset, you can adjust the gauge readings to correlate to traditional laboratory methods, such as core samples.
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When the gauge is turned off, all offsets are disabled. To access the Offset menu, press OFFSET . The gauge displays: -Offset- 1. Density OFF 2. Moisture OFF 3. Trench NOTE Ready The OFFSET key is active only when the screen is displayed.
To access the Density Offset functions, press 1 at the Offset menu. DENSITY OFFSET #.# pcf 1. Enable 2. Disable 3. Change Offset The gauge displays the current density offset on the second line. To enable the displayed density offset, press 1 . The gauge enables the offset, displays a brief confirmation message, and returns to the Ready screen.
The moisture offset (k) is determined by comparing the moisture of a laboratory sample with the gauge moisture reading. The gauge allows the operator to enter the moisture offset manually, or to have the gauge derive the moisture offset. The gauge can store up to four moisture offsets. To access the Moisture Offset menu, press 2 at the Offset menu shown on page 7–2.
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Enter a Moisture Offset (Manual Entry) To enter a new moisture value manually via the keypad, first determine the true moisture content of a sample taken at the measurement site using standard laboratory methods (for example, oven drying, and so on). Take multiple readings at or near the location where the sample was removed and record the moisture measurements.
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To enable the moisture offset and store it for later use, press YES . The gauge displays: Select Memory Cell: 1: #.## 2: #.## 3: #.## 4: #.## Press # to Select The gauge can store the value in one of four memory cells. Storing a new value in a cell erases the old value.
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As prompted, place the gauge on the measurement site and press any key. The gauge takes a 240-second count, during which it displays the progress of the count. Upon completion, the gauge calculates and displays the moisture offset (k) as shown: K: ##.## Save This Value...
To use the gauge in a trench or within 0.6 m (2 ft.) of a large vertical surface, first perform a trench offset. The trench offset adjusts all moisture measurements and density measurements from backscatter to 4 inches. For direct transmission measurements over 4 inches deep, the gauge will only adjust the moisture measurements.
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To enter a new trench offset, press 3 . The gauge displays: Place Gauge in trench on Std. block in SAFE Pos. Press <START> Select a position inside the trench and the same distance from the wall as the test measurements. Place the gauge on the standard block in this position, set the source rod to the SAFE position, and press ENTER/START .
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This chapter covers the following topics and tasks: Overview of the Project menu Selecting and viewing projects Creating new projects Erasing projects Outputting and printing projects Deactivating projects Using the Auto-Store feature Using the Manual Store feature Model 3440 8–1...
The gauge can store approximately 750 readings. The Project and Store functions allow handling of measurement data. Measurement results are stored in files (memory locations) called projects, which are named by the operator. Projects are managed using the Projects menu. From this menu, the operator can select a project (make an existing project active so that additional data may be added to it), view project data, create a new project, erase projects, output project data to the...
To select an existing project, press 1 at the Projects menu shown on page 8–2. If no projects have been created, the gauge displays the error message: No projects are Stored. Press any key to continue Press any key to return to the Projects menu, and create a project as described on page 8–5.
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The gauge offers two methods of viewing data. You can either view the last measurement results using the Recall function (see page 4–31), or any measurement results, including project notes, stored in a project file using the View function available from the Projects menu.
To create a new project, press 3 at the Projects menu. The gauge displays: Project Name <ALPHA> for Letters <ENTER> to EXIT Press the ALPHA LOCK key to enable the alphabetic keys on the gauge. When the alphabetic keys are enabled, the symbol appears in the upper right of the display, as shown above.
To erase either a selected project file or all project files, press 4 at the Projects menu. The gauge displays the Erase menu: Erase: 1. One Project 2. All Projects Press # to Select To erase a single project, press 1 . If more than one project has been created, the gauge displays: ↨...
To output project data via the 9-pin serial port, connect a serial cable to the port. An optional serial cable, P/N 113128, is available from Troxler. Connect the serial cable to the computer’s COM port (or a printer’s serial port).
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At the Projects menu, press 5 . The gauge request the output format as shown: Output: 1. 32 Column Report 2. Spreadsheet Press # to Select The 32 Column Report option is formatted for a standard printer width. This format is recommended when outputting the data to a printer.
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The gauge prints (or uploads) the selected project(s) and returns to the Projects menu. Press the ESC key to return to the Ready screen. Model 3440 8–9...
Table 2. Spreadsheet Column Definitions Record Number Center Line Distance Time and Date Gmb Target Project Name Gmm Target User Proctor Target Mode: Specific Gravity Units Bottom Layer Density Location Top Layer Thickness Notes Density Offset Wet Density Moisture Offset Dry Density Trench Density Offset Moisture...
As described on page 8–7, the gauge can print (or upload) project data to a computer or serial printer connected to the serial port, or to a USB printer or flash drive connected to the USB port. NOTE The USB port is included only on Model 3440 gauges. A list of USB devices that are compatible with the gauge is available at: www.troxlerlabs.com/documents...
The Auto-Store function automatically stores sample data upon completion of a measurement. The data is stored under the active project, using a sequential sample ID number. When a new project is created, the sample ID number for the Auto-Store function starts at 1 and is incremented each time a new measurement is stored automatically or manually.
No Project Data If you attempt to enable the Auto-Store function but no project has been created, the gauge displays: No Project Data Do You Want To Enable Auto-Store by Creating a Project? To return to the Projects menu without enabling the Auto- Store function, press NO .
After completing a measurement and before taking another one, sample data can be stored manually under the active project. Refer to pages 8–3 through 8–5 for instructions on creating and selecting the active project. To manually store measurement data, press the STORE key while data is being displayed.
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This chapter covers the following topics and tasks: Setting the date and time Setting a user ID and customer name Viewing source decay information Erasing standard counts Setting the Low Battery Warning display options Resetting the software Model 3440 9–1...
To access the Extended menu, press SETUP to display the Setup menu, then press . 9 . The gauge requests an access code: Input Access Code Press <ENTER> Enter the access code shown on page xiv and press the ENTER/START key. The gauge displays the Extended menu: ↨...
The Clock/Calendar function allows the operator to change the date and time, and to select the display format for each. This function is described on page 3–10. The gauge can store a three-character user ID with each measurement. To enter or change the user ID, refer to page 3– The gauge can store a customer name of up to 12 characters.
The language feature is an optional upgrade (see page 5–16). If your gauge is enabled with this option, you can access the language function by pressing 3 at the Extended menu. The gauge displays: ↨ -Language- 1. English 2. Espanole 3.
count at the time the gauge was calibrated and the number of days that have elapsed since calibration. To access the Source Decay function, press 5 at the Extended menu. The gauge displays: Standard After Decay Current: ### Predicted: ### %Diff: ### To return to the Extended menu, press the ENTER/START or ESC key.
The gauge constantly monitors the voltage and charge status of the NiMH batteries. The Battery Status function enables the operator to view the status of the NiMH batteries. In addition, if the battery voltage falls below a pre-determined threshold, the gauge displays a low-battery warning symbol ( ) in the upper right corner of the Ready display.
Use the up and down arrows to scroll between the menu options. To select the desired low battery warning option, press the corresponding numeric key. To return to the Extended menu, press the ESC key. The Software Reset function sets selected user setup values (count time, measurement units, depth mode, user ID, customer name, etc.) to their factory default values.
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& & This appendix covers the following topics and tasks: Troubleshooting and error messages Changing the display contrast Maintaining and servicing your gauge Charging and replacing the battery Replacement parts list Cleaning the gauge Lubricating the source rod Replacing the gasket and O-Ring Returning the gauge for service Model 3440 Appendix A–1...
. Ensure that the guidelines for performing the standard count listed on page 4–16 are followed. . Perform the standard count again. If it still fails, contact your nearest Troxler service center or representative. No Density Readings The most likely reason for no density readings is an electronic problem, such as a failure of the detector preamplifier.
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. Report lost or missing radioactive sources to your state or federal radiation control agency in accordance with applicable regulatory requirements. . Contact the Troxler Radiation Safety Department for further advice. Gauge Readings Appear Erratic . Ensure that the source rod is properly positioned in the desired measurement position.
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. Check that the calibration constants are valid. . If necessary, perform a statistical stability (stat) test, record the results and contact the nearest Troxler Service Center. Gauge Turns off after it is Turned On . The gauge automatically turns off after five hours if no keys are pressed.
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. The front panel assembly may be defective. To test, replace the suspect front panel assembly with a good front panel assembly. Short Battery Life after Recharging . Check that you are using the correct charger. . Ensure the charging indicator light (red LED) is illuminated when the gauge is plugged in.
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Possible Malfunction Indicators Symptom Possible Malfunction Batteries discharge prematurely HV Board Batteries do not charge CPU Board, Preamp Board Battery low indicator does not CPU Board function correctly Beeper stops (or is erratic) CPU Board Display malfunctions CPU Board Display test Fails CPU Board Fails stability or drift tests Preamp board...
Error Messages The following table displays a list of the gauge error messages, as well as the possible causes and recommended solutions for each message. Table 3. Error Messages Error Message Possible Causes Solution Bad Checksum! Gauge settings and/or Set up user preferences (such Default Settings project data stored in as measurement mode, count...
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To continue using the gauge, Error. Enable has occurred with the enable Manual depth mode. Manual Mode depth strip. Contact the nearest Troxler Service Center. Error Writing to An error occurred Try to store the data again. If the File...
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the alkaline batteries need replacing. Enter a new moisture offset. Moisture Offset The moisture offset Exceeds Limits! (k) value must be between –200 and 200. When performing a moisture offset, the resulting k value was outside of these limits. No active project! Operator tried to Select an existing project or store measurement...
The gauge display may be difficult to read when viewed in bright light. If so, adjust the display contrast as follows: . Loosen the four captive screws located in the corners of the keypad. . Gently lift the control unit from the gauge and tilt it forward. .
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(NiMH) battery pack containing five C batteries (see Figure 13). When the NiMH batteries drop below 5.5 V, the gauge shuts off. Troxler recommends recharging the NiMH batteries. The NiMH batteries can be fully recharged in only three hours. Backup gauge power can also be supplied using the AA alkaline batteries supplied with the gauge as described.
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With fully charged batteries, the Model 3440 gauge will remain operational for approximately eight weeks under normal (8- hour day) conditions. If the batteries become discharged, the following message will be displayed on the gauge: *** WARNING! *** Battery Low! When this display appears, there are a few hours remaining before the battery must be recharged.
NOTE The battery select switch must be in the RECHARGEABLE position to charge the NiMH batteries. Replacing the NiMH Battery Pack To replace the NiMH battery pack (P/N 110374): . Turn the gauge off. . Using a 7/64-inch Allen wrench, remove the six screws that hold the top shell to the gauge base.
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Installing and Using Alkaline Batteries If your Model 3440 gauge is installed with the alkaline battery backup, you can power the gauge using five AA alkaline batteries. To install the batteries: . Turn the gauge off. . Loosen the four captive screws on the control unit. .
Troxler Service Center or representative for instructions. For a list of Troxler and authorized Troxler service centers, refer to the front of this manual or visit the Troxler website at www.troxlerlabs.com CAUTION Personnel should wear a dosimeter to monitor...
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CAUTION Cleaners and lubricants can damage the keypad. Do not allow these chemicals to make contact with the keypad! Currently, the Model 3440 gauge topshell is manufactured from an engineering thermoplastic designed specifically to provide high impact strength and to offer excellent compatibility with many industrial solvents and petrochemicals.
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. Using a standard 16-ounce grease gun loaded with a Magnalube-G cartridge, apply five shots of lubricant or enough to eject all dirty grease until clean grease is visible. . Re-assemble the gauge. Do not apply more than 6 in-lb. torque to the topshell screws.
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To replace the two post gaskets and the topshell gasket, remove the screws that hold the topshell to the gauge base. Remove the screws from the metal triangle around the base of the triangle extrusion and raise this piece. Then lift the topshell from the base.
This section provides a list for replacing the major parts of the gauge and purchasing accessories. Many parts can be ordered www.troxlerlabs.com from our e-commerce site at PART NO. DESCRIPTION 110821 3440 Gauge Topshell O-ring/Gasket 110013 3440 Bottomplate 110016 3440 Battery Assembly (with case) 110821 3440 Topshell 110848.0040...
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103680.1000 Extraction Tool 110403 AC Adapter, 12 V CE 110867 AC Adapter, International, 6 pc 104156 DC Charger 110991 3440 Operator’s Manual 113128 RS-232 Cable 102876.0005 Leak Test Kit (4 units) 109661 TroxAlert Survey Meter 104661.4000 Printer Package 107480 Concrete Adapter 021140 Radiation Sign Kit 109661...
, found on the Downloads page at www.troxlerlabs.com , with each item returned for service. This information is used by Troxler shipping and service personnel to expedite the repair work. To obtain an RGA number, please call or fax the factory or branch office with your request.
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This appendix provides the measurement specifications for Model 3440 gauges. Model 3440 B–1...
Density at 2000 kg/m3 Direct Transmission (150 mm) .25 min 1 min 4 min Precision (kg/m 3.40 1.70 Composition error (kg/m 20.0 20.0 20.0 Surface error (kg/m –17.0 –17.0 –17.0 (100% Void) Backscatter (98%, 100 mm) .25 min 1 min 4 min Precision (kg/m 16.0...
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U.S. Customary Units Density at 125 PCF Direct Transmission (6 inches) .25 min 1 min 4 min Precision (pcf) 0.42 0.21 0.11 Composition error (pcf) 1.25 1.25 1.25 Surface error (pcf) –1.06 –1.06 –1.06 (100% Void) Backscatter (98%, 4 inches) .25 min 1 min 4 min...
Gamma Source 0.30 GBq (8 mCi) Cs-137 Neutron Source 1.48 GBq (40 mCi) Am-241:Be Source Type Sealed Source – Special Form Stainless Steel, Source Housing Encapsulated Lead, Tungsten Shielding Surface Dose Rate See Radiation Profile on page D-17 Shipping Case Type A, Yellow II, TI = 0.3 Stored Power 4 ampere hours...
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Pack) batteries 5 AA alkaline batteries Backup (optional) Charge Source 12 V dc, 2A Battery Recharge Time 3 hours maximum, automatic cutoff (may be charged incrementally without damaging the batteries) Liquid Crystal Display Alphanumeric, 4 line character, backlit Keypad 30-key sealed membrane Serial Data Format 9600 baud 1 stop bit...
Gauge Size (w/ handle) 12-Inch Rod 597 H 368 L 229 W mm (23.5 H 14.5 L 9 W in.) 8-Inch Rod 495 H 368 L 229 W mm (19.5 H 14.5 L 9 W in.) Shipping Case Size 745 H 419 L 353 W mm (29.35 H...
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& & Devices containing radioactive materials must be transported in accordance with the rules of the U.S. Department of Transportation (DOT) and the International Atomic Energy Agency (IAEA). The IAEA recommendations have been codified in the International Air Transport Association (IATA) Dangerous Goods Regulations.
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(rail, air, ship). The major requirements for transporting a nuclear gauge in the United States are listed below. For more detailed information about these requirements, please refer to the Troxler Transportation Guide. A copy of the current IAEA Certificate of Competent Authority for each source in the gauge (Special Form Certificate) must be kept on file.
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Accident Notification Requirements In the event of a reportable incident involving radioactive material, notify the licensing agency as soon as practical. The operator is also required to notify, at the earliest practical moment, the U.S. DOT at 1-800-424-8802 of an accident that occurs during the course of transportation (including loading, unloading, and temporary storage) in which fire, breakage, spillage, or suspected contamination occurs involving shipment...
The Transportation of Dangerous Goods Act and Regulations (TDG) and Transport Packaging of Radioactive Materials Regulations (TPRM) apply any time a nuclear device used in commerce is transported by any means in Canada. For training and accident notification requirements, consult the Transportation of Dangerous Goods Regulations.
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& & This appendix is required reading for anyone who will operate the Model 3440 Surface Moisture- Density Gauges. This appendix covers topics related to radiation theory and the safe operation of the gauge. A brief overview of the regulatory requirements related to the ownership and use of the gauge, as well as a listing of radiation safety-related warnings and cautions, is included.
A more detailed discussion of radiological theory can be found in the Troxler Nuclear Gauge Safety Training Program manual, provided at the Troxler Safety Class. Atomic Structure All matter is made up of atoms. For example, water has two atoms of hydrogen (H) and one atom of oxygen (O), which in...
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Radioactivity Radioactivity is the spontaneous transformation (or disintegration) of an unstable nucleus into a more stable configuration accompanied by the emission of radiation. The quantity of a radioactive material is measured in terms of the average number of nuclear disintegrations per unit time. The traditional unit of measure for radioactivity (or activity) is the curie (Ci), which is defined as 3.7 10 disintegrations per...
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Types of Radiation The radioactive sources in the gauge produce four types of radiation: Alpha particles Beta particles Gamma rays (photons) Neutrons The alpha and beta particles are stopped by the source capsule. Therefore, they present no external hazard to personnel. Only the gamma and neutron radiation from sealed sources contribute to any occupational radiation exposure.
This section discusses the principles of general radiation safety. This information includes specific procedures for operating, inspecting, cleaning, and leak testing the gauge to ensure safe operation. Radiation Dose Radiation cannot be detected by any of the human senses (sight, touch, hearing, smell).
Limiting Exposure Under average conditions, an individual working with the gauge will receive less than 200 mrem per year. A basic principle of radiation protection is that radiation exposure should be kept as far below the limits as is reasonably achievable.
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(TLD) badges. Film badges are typically exchanged and processed monthly due to concerns about film fading. TLD badges are usually exchanged quarterly. Troxler offers NVLAP- certified personnel monitoring services using TLD badges. In Canada, nuclear gauge users are not normally classified as Atomic Radiation Workers.
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Source Rod Inspection To ensure the integrity of the source rod, Troxler recommends that a qualified Troxler service person inspect the gauge and the source rod at least once every five years. This inspection includes checking for excessive wear, corrosion, or damage that could affect the safety of gauge operation.
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Daily Inspection The gauge should be inspected daily before use to ensure proper operation of all safety features as follows: The source rod opening in the bottom of the gauge is equipped with a spring-loaded tungsten sliding block that shuts when the source rod is in the SAFE (shielded) position.
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If the sliding block still does not close properly, immediately contact the nearest Troxler Service Center. For a list of Troxler and authorized Troxler service centers, refer to the front of this manual or visit www.troxlerlabs.com/services the Troxler website AT: The tungsten sliding block may require cleaning if the source rod becomes difficult to lower into the “measure”...
Phillips screwdriver, remove the four screws in the corner of the plate and remove the plate. . To reduce radiological exposure, stand to one side of the gauge. Paying close attention to the position of the sliding block, remove the block. .
12 months to ensure the integrity of the radioactive source encapsulation. Sample analysis must be performed by a licensed laboratory only. Using the Troxler Model 3880 Leak Test Kit (PN 102868) and accompanying instructions, perform the following procedure: WARNING! Ensure that the source rod is in the SAFE position (see Figure 8 on page 3–5).
U.S. Nuclear Regulatory Commission (NRC) or an Agreement State licensing agency. Detailed information on obtaining a license is contained in the Troxler Licensing Guide. Copies of this guide are available from Troxler, or can be downloaded from the Troxler www.troxlerlabs.com...
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The gauge owner should complete the emergency contact information on the lines furnished below. (Note that company refers to the gauge owner’s company, not Troxler Electronic Laboratories.) This information should be readily available to the gauge operator at all times.
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The RSO may also be required to notify the USDOT of accidents during transport. . Before shipping a damaged gauge to Troxler, obtain an RGA (Returned Goods Authorization) number from the Troxler Customer Service Department, as described in the Returning the Gauge for Service section on page A–22.
The following precautions should be observed when transporting, storing, maintaining, or operating the gauge. Never touch the unshielded tip of the source rod with your bare hands. The dose rates on contact with the source rod tip can result in exposures exceeding the annual dose limits to the skin of the extremities within a short time period (about 1 hour).
Table 5 shows the radiation profile for the Model 3440 gauge. Each table lists the radiation dose equivalent rates (in mrem/hour) for each side of the gauge and transport case shown in Figure 17. Figure 17. Model 3440 Gauge and Transport Case Model 3440 D-17...
Table 5. Radiation Profile for Model 3440 Gauge (Exposure rate in mrem/hour) Surface 5 cm 30 cm 100 cm GAUGE § § 30.0 20.0 19.0 § § Bottom 25.0 10.0 § Left Side Right Side § Front 16.0 § 25.0 13.0 §...
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NOTES: 1. Radiation measurements were of a gauge containing a nominal 8 millicuries Cesium-137 gamma source and a nominal 40 millicuries Americium-241: Beryllium neutron source. 2. Gamma measurements were taken with a Bicron Micro Rem survey meter, Serial Number B464Y calibrated in January 2011.
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This chapter contains the following topics and tasks: Measurement units Radiological units Model 3440 E–1...
The Model 3440 gauges can display measurement results in either SI (metric) units or English units. Also, HM-181 of 49 CFR changes the standard units of radioactivity in the United States from the English unit of curies (Ci) to the SI unit of becquerel (Bq).
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Use the form in this appendix as a guide when recording the daily standard counts. To verify gauge stability, compare the daily standard count to the average of the last four recorded standard counts. Model 3440...
This appendix covers the following topics: Declaration of Conformity Safety Warnings This section applies only to those Troxler Model 3440 Surface Moisture-Density Gauges with the CE mark that are to be used in European countries. Model 3440...
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EN 61000-4-2:1995 + A1:1998 + A2:2001, EN 61000-4-3:2002, EN 61000-4-4:2004, EN 61000-4-5:1995 +A1:2001, EN 61000-4-6:1996 +A1:2001, EN 61000-4-8:1993 + A1:2001, EN61000-4-11:2004 Manufacturer: Troxler Electronic Laboratories, Inc. P.O. Box 12057 3008 Cornwallis Road Research Triangle Park, North Carolina 27709 U.S.A. Apparatus:...
The sections of the manual covering radiological safety should be required reading for all users and potential users. If these sections are not completely understood, users should seek assistance from Troxler, an appointed Troxler representative, or others designated within the user's organization.
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This appendix covers the following topics: GPS Accuracy Model 3440...
The Model 3440 Surface Moisture-Density Gauge can be equipped with an optional GPS (Global Positioning System) receiver that provides accurate information on the location (latitude and longitude) of the gauge. As described earlier, the Model 3440 gauge can be equipped with an optional GPS receiver that determines the location (latitude and longitude) of the gauge.
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30 to 45 minutes after the gauge is powered and GPS enabled. The gauge must be positioned such that the GPS receiver can receive signals from the GPS satellites. If the GPS does not initialize within 45 minutes, contact your Troxler representative. Model 3440...
Table 6. GPS Position Accuracy Quality of Accuracy Fix Quality GPS Data GPS reading Within 3 m Latitude and longitude with WAAS (10 ft.) displayed to nearest 1/100 second Within 15 GPS reading Latitude and longitude without WAAS displayed to nearest 1/10 second (50 ft.) Latitude and longitude displayed No GPS reading...
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Service Centers .................... ii Set units ....................5–3 Setup Depth ........................3–9 First-time ......................3–8 Measurement Units..................3–9 Menu ........................5–2 Shielding ....................D–7 Shipper's Declaration for Dangerous Goods ......C–2 Shipping ....................D–1 Canadian requirements ................C–4 Case ........................F–6 U.S.
Standard count ..................4–16 Log ........................F–1 View ........................4–21 Stat test ..................... 5–3 Status Battery ....................5–18, A–11 Store Auto ........................8–12 Manual ......................8–14 Measurements .................. 4–28, 4–31 Target value ..................... 6–4 Taking a measurement Asphalt mode ....................4–29 Soil mode......................
View Drift test ......................5–8 Project ........................ 8–4 Standard counts ...................4–21 Stat test ......................5–5 Void ratio ....................5–18 Wide Area Augmentation System (WAAS) ......... H–2 TROXLER ELECTRONIC LABORATORIES, INC. LIMITED WARRANTY TROXLER ELECTRONIC LABORATORIES, INC., and subsidiary, TROXLER Warranty...
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During the applicable warranty period, TROXLER’s obligation under this warranty shall be limited exclusively to the repair at a TROXLER facility at no charge, except for shipping to and from TROXLER’S plant, of any instrument which may prove defective under normal use and which TROXLER’s examination shall disclose to its satisfaction to...
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