Download Print this page

BOREY TECH T Series Instructions Manual

Smt pick and place machine for pcb/bga making

Advertisement

Quick Links

BEI JING BOREY TECH CO., LTD
BOREY-T Series of instructions
This manual applies to the following
models:
Website:www.en.boreytech.com
BOREY T15-F24-T2
BOREY T15-F30-T4/L4/T4C
BOREY T15-F40-T4
BOREY T15-L600-L2
BOREY T15-L1200-L2

Advertisement

loading

Summary of Contents for BOREY TECH T Series

  • Page 1 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com BOREY-T Series of instructions This manual applies to the following models: BOREY T15-F24-T2 BOREY T15-F30-T4/L4/T4C BOREY T15-F40-T4 BOREY T15-L600-L2 BOREY T15-L1200-L2...
  • Page 2 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Content Prepare ⅠProduct structure 1 structure instruction 2 Button instruction 3 Operation menu ⅡFeeder install 1 Installation prepare 2 Install Ⅲ User 1 Power supply 2 Basic Parameters Set 2.1Set component’s coordinate 2.2Set nozzle’s height 2.3Set speed...
  • Page 3 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com 2.10Three-point correction 2.11Set vision camera 2.12Set vision brightness ⅣSoftware 1 Open software 2 Software menu 3 Position nozzle’s coordinate 4 Software set 4.1vision range 4.2image limit value 4.3pixel ratio 4.4image delay 4.5communication 4.6save parameters Ⅴ...
  • Page 4 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Ⅵ Mount Warranty Warning:Please read the manual before using the equipment forsafety operation Statement: •This manual and the specifications are subject to change without notice.For more changes please visit our company’s official website or contact us.
  • Page 5 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com ⅠProduct description Structure 1.Mounting head assembly 2.Feeder(automatic feeder) 3.X axis motor 4.Y axis motor 5.P axis sliding table 6.Feeder fixed board 7.X axis wire drag chain 8.Y axis wire drag chain 1.Mounting assembly 1 2.Mounting assembly 2...
  • Page 6 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com 1.Angle rotating machine 2.Synchronous transmission system 3.Nozzle lock copper bush 4.Nozzle...
  • Page 7 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com 2.The operation buttons introduction 1)Factory mode 2)Moving speed option key of each axis(long span,the coarse tuning and fine tuning) 3)Nozzle change 4)Shelf frame + 5)Shelf frame - 6)Page up 7)Page down 8)Shelf frame coordinate quickly positioned and saved in the basic parameter settings.
  • Page 8 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com 3.Operating Menu Basic parameters set 1.X.Y.P axis coordinate 2.Current nozzle number and turn angle(TURN)and Down deep height(HIGH) 3.Current X.Y.P moving speed 4.Current removable platform 5.Current shelf frame number 6.Current parameter page and function specification Programming operating interface 1.Current component number...
  • Page 9 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com installing feeders. 1 Install steps: 1.Open the feeder to loading state Lift feeder fixed handle,left hand press feeder handle,while the right hand hold the small metal piece on the right side of the feeder ,and then release the feeder handle ,loosen the small metal piece on the right hand after there is effective tilt(Figure 1)...
  • Page 10 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Figure 2 Figure 3 is after installing finished. Figure 3 Notice:when installing feeder,if feeling its handle has no pressed or it is not correct position,please don’t install machine,or that will result feeder fallin during running.
  • Page 11 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Notice:Please keep no object on feeder’s fixing board,and making feeder’s surface is close with fixing board,and handle is important to lock feeder,please protect it. Please don’t move feeders during machine is running,it is very dangerous.
  • Page 12 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Firstly select feeder stack’s No.,press F1 to finish fast position up to the top of the corresponding stack,press F2 to open the feeder cover,switching to coarse adjustment and move XY axis to make cross mark of camera is in the center of component,then press OK to save.Set other coordinates separately.See above picture.
  • Page 13 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Press Nozzle rotating button to adjust speed(1--9) ,stable speed is about 6-8;after adjusting,please Ok to save;Please set two nozzles separately.See picture 2.4Set suction delay As the picture: According to the mounting effect by using the rotation key of the nozzle to adjust the delay level (...
  • Page 14 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com As the picture: Press the Factory +Speed combination key to swith the coordinate from XY to the sliding table,and then press→←to move the sliding table to below the nozzle ,then press↑↓to adjust mount height,for resistance and thin components,generally when contact with sliding table,for thick materials may be compensate for the height difference appropriately,and then press OK to save.The two nozzles should be set separately.
  • Page 15 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com separately. 2.7Nozzle mounting setting As the picture: According to the mounting effect by using the rotation key of the nozzle to adjust the delay level(1~9),(steady speed level is about1~2),after adjustment,press OK to save.The two nozzles should be set separately.
  • Page 16 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Use the rotation key of the nozzle to adjust,the speed level(1~9),steady speed is7~9,if feeling the machine shaking violently,please reduce the speed rate.The difference between 8 and 9 level is not large,but sharking less at 8 level.
  • Page 17 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com 1.Press F2 to switch to the camera,and the press F3 to switch to the reference point No.1. 2.Move the XY axis to make the camera crosshairs aligned with the center of reference Point 1,and press OK to save.
  • Page 18 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com This fuction is used to select which feeder stack need run vision recognition;The fuction can be set independently in every feeder stack;For low accurate components,turn off the fuction can improve working efficiency.Step is blow:Press feeder +- to select feeder number,then press F4 to swith ON/OFF.
  • Page 19 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Ⅲ Software 1Running software 2Software menu Turn on camera:turn on vision input;please click it to turn on camera after running software; Turn off camera:turn off vision input; Turn on/off communication:Turn on or off communication between PC and machine;...
  • Page 20 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Operation: Please open software,then turn camera and swith to upward camera,moving nozzle to cross center of camera,try to find point like below(We set ellipse center point is signalized point,and linner diameter of nozzle is ellipse,in fact there is no much deviation in nozzles).
  • Page 21 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com 4.2Vision range Usually vision range default is 200 which can meet most of components recognition;Please add value for larger components,max is 240.Please don’t change this value if no need. 4.3Image limit value Default is 127,please don’t change if no need.
  • Page 22 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Move nozzle’s basicpoint to the left of camera’s cross,and report X coordinate to X1 by hands. Move nozzle’s basic point to the right of camera’s cross,and report X coordinate to X2 by hands.
  • Page 23 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Smaller vvalue that means more precise in picking and place;usually set 100 is ook.Over-low value will make unstable components recognition. 4.6Communication Please make it is matched with COM in device manager,or it will be failure communication.
  • Page 24 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com As the picture: Two different kinds of boards will be set. 1.irregular single board As the picture: For this kind of board ,please use camera’s cross and align every soldering pad on PCB,then set feeder stack,nozzle number and rotating angle,then press Ok to sace.
  • Page 25 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Figure 1 3.1.Edit the smallest unit component Firstly observe PCB’ structure,mainly same groups of components amount,and find smallest unit like figure 2,then save every component in the unit.On figure 2 there are 3 light beads and 1 resistor.Please save them separately.
  • Page 26 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Figure3 3.3 Set basic point of First-level array By position first board and end board and calculate placing location,basic point seeting of first-level array can be finished.First board and end board they are same point in two...
  • Page 27 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com point in end board by nozzle’s rotating button,moving XY to make align camera with last component on relative unit with first unit,then OK to save. Above operation is to suppose small board,at same time XY range is ok and nozzle 1,nozzle 2 can reach any component position.If board is larger than XY ranger,please consider...
  • Page 28 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Figure 6 Take Figure 6 for example,we have programmed small unit which is at bottom of left corner,then use first-level array,it is 1 in X direction and 8 in Y;Program left units to an...
  • Page 29 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com In fact basic point of first board in second array in basic point of end board in first array;After saving basic point of end board in first array,please switch it to second array and save it to basic point of first board in second array;The precondition is X and Y not moved after saving first level array,it should be switch to moving table directly.(Factory+Speed)
  • Page 30 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com training,please contact the working staff to ask for video tutorials for leading-in. Ⅴ.Place As shown:...
  • Page 31 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Select “Running mounting”and press OK to enter by→←keys,select the folder you are programming by →←,select“Start Mounting”and press OK to enter by controlling nozzle↑↓ keys,and click OK to appear the interface as follows: Then continue OK,enter the mounting interface,as shown:...
  • Page 32 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com 、 After mounting,the operator continues to mount the next PCB board. Ⅵ Warranty 1)Warranty is 1 year from purchase date; 2)Any problem,please contact our company; 3)Please notice wrong opetation; 4)Use correct power supply and air supply;...
  • Page 33 BEI JING BOREY TECH CO., LTD Website:www.en.boreytech.com Beijing BOREY TECH CO., LTD Tel:010-59854719 Fax:010-57406929 Site: www.en.boreytech.com Email:borey@boreytech.com Skype: live:angela0me...