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Table of Contents
Related Manuals for Swienty DANA api MATIC
Summary of Contents for Swienty DANA api MATIC
- Page 1 Instruction manual DANA api MATIC...
- Page 3 ENGLISH...
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Page 5: Table Of Contents
Mounting of new shaft seal and ball bearing ....................31 Expansion drawings ................................33 DANA api MATIC 1000 ..............................33 DANA api MATIC 2000+ og 3000 ..........................34 FAQ - Typical errors ................................35 Air in the honey ................................36 O-ring in the pump housing............................36 Conversion table ................................... -
Page 7: Read Before Use
READ BEFORE USE This manual is an original Swienty A/S manual for DANA api 1000, 2000+ and 3000. The goal of this manual is to ensure a correct use, handling and maintenance of the filling machine. The manual has to be kept in a place accessible for users and maintenance staff. It is the owner’s responsibility to make sure that everyone that operates, services, maintains or repairs the filling machine has read the manual;... -
Page 8: Introduction Dana Api Matic 1000
INTRODUCTION DANA api MATIC 1000 The DANA api MATIC 1000 is a filling machine with a gear pump. A strong low voltage DC motor drives the gear pump with the help of a helical gear box. The motor is controlled by compu- ter-based electronics, which also ensures a perfect anti-drip function. The filling machine has 20 filling programs with settings for weight, calibration factor and other filling parameters. The machine works precisely and is easy to program for different substances. As a pump, the machine works both ways and can be set to different speeds. -
Page 9: Introduction Dana Api Matic 2000
INTRODUCTION DANA api MATIC 2000+ The DANA api MATIC 1000 is a filling machine with a gear pump. A strong low voltage DC motor drives the gear pump with the help of a planetary gear. The motor is controlled by computer-ba- sed electronics, which also ensures a perfect anti-drip function. The filling machine has 20 filling programs with settings for weight, calibration factor and other filling parameters. The machine works precisely and is easy to program for different substances. As a pump, the machine works both ways and can be set to different speeds. -
Page 10: Introduction Dana Api Matic 3000
INTRODUCTION DANA api MATIC 3000 DANA api MATIC 3000 is a filling machine with a gear pump. A powerful AC motor as well as a frequency converter drive the gear pump using a planetary gear. The motor is controlled by com- puter-based electronics, which also ensures a perfect anti-drip function. The filling machine has 20 filling programs with settings for weight, calibration factor and other filling parameters. The machine works precisely and is easy to program for different substances. As a pump, the machine works both ways and can be set to different speeds. -
Page 11: Startup
The machine is activated by connecting it to a power outlet. It is also possible to see a video guide by scanning the QR code (the video shows the DANA api MATIC 1000, but the procedure is the same for all three machines). -
Page 12: Overview Keyboard
OVERVIEW KEYBOARD [CALIBRATE] Activate the calibration process of the set filling amount. [DIRECTION] Set pump direction. Can only be changed when the motor is off. [SPEED] Aktivate the motor’s speed settings. [ANTI DRIP] Prevents dripping after the filling stops. [PROGRAM] Aktivate choice of program. [PUMP/FILL] Change between filling and pumping. [MENU] Open new settings and values. [START] Start the filling or [+] Increase a value or show the next value. -
Page 13: Filling
FILLING When the machine is turned on, the display shows the settings that have been used for the last filling. Press the [START] button to begin filling. Furthermore you can start the machine with an external start impuls, e.g. the included foot pedal. In the beginning the filling amount is 0 and it then counts up to the set amount. After that the motor stops immediately, takes a short break TIMEADRIP (se parameters) and shortly rotates backwards. -
Page 14: Preparation Of The Machine
PREPARATION OF THE MACHINE Clean the pump housing, see page 18 point 7-18. Mount the pump housing to the machine. Remember that the clutch teeth need to be in the right position, otherwise it cannot be put on all the way. Make sure that the machine is placed on a stable ground before using it. -
Page 15: Height Adjustment (Dana Api Matic 3000)
This is how to tighten the fitting without using tools. Check the tank fittings as well! HEIGHT ADJUSTMENT (DANA api MATIC 3000) Loosen the two screws in the legs (as you can see on The button in the red circle is used to adjust the the picture above). -
Page 16: Preparation For Filling
PREPARATION FOR FILLING Se the machine to pump by pressing the [PUMP/FILL] Open the valve of the container. button. The display must show PUMP. Remember to check if the pump direction is set cor- rectly. Use the [DIRECTION] button to make a change. Set a bigger container under the pump housing. -
Page 17: Calibration
Choose the program closest to the desired filling Press the [+] and [-] button to find the desired amount. Use the [PROGRAM] button. program. Press [ENTER] to choose. Before calibrating the machine, you need to start/ If necessary, press [+] and [-] to change the filling amount. - Page 18 The machine must be set to FILL and the desired Put the filled jar back on the scale. program. Press [START] or use the foot pedal. Read the weight on the scale. Press [+] and/or [-] until the same number appears on the display.
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Page 19: Cleaning
CLEANING Start the machine to empty the container and hose. Loosen the connection fitting so air can come into the pump housing, but not so much that the honey starts running out. WARNING: Always disconnect the machine from the power supply before taking the pump apart. Completely take the connection fitting off. - Page 20 Go to the sink. Unscrew the lowest fitting (nut). Take off the cut-off mechanism. Rinse the pump with water while turning the coupling. This loosens the honey so it is easier to open the pump housing. Open the pump housing. Take out the loose gear as well as the axis that are still in the pump housing.
- Page 21 Take the big, black O-ring out. Carefully press on the fixed axis so that a gap appears between the gear and the cover. Rinse here. The pump housing can be cleaned in a dish washer Tip: the O-ring can be lubricated with grease or the (normal program) or by hand with detergent and filling substance for extra sealing.
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Page 22: Cleaning With Long Storage
CLEANING WITH LONG STORAGE (DANA api MATIC 2000+ AND 3000) Follow the cleaning guide on page 17, from point 1-14. Loosen the Allen screw (red arrow), after which the claw cuppling can be pulled off the axis. Loosen the two Allen screws and take off the plate. - Page 23 When all honey is removed, you can beginn the put Make sure that the bearing (re arrow) sits in the right everything together again. position so that it aligns with the bearing housing. Now the plate can be screwed on, the claw coupling can be put on and the Allen screw can be tightened.
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Page 24: Configuration Options
CONFIGURATION OPTIONS RECOMMENDED • Optimal speed • Highest precision • Possibility of dripping For mounting the anti dryp see page 23. If you are using a fixed pipe installation, you need to install a piece of flexible hose between the container and the filling machine, to prevent vibrations and unnecessary pressure on the pump housing. ALSO POSSIBLE • Less precise • Counterflow valve can be useful here, item no. 110059 For mounting the anti dryp see page 23. ENGLISH... -
Page 25: Mounting The Anti-Drip
Holder f/ ø20 Crossvalve middel hvor ikke andet er angivet exploited in any other unauthorized way. With creamy honey you might be able to leave out part 1 and 3. We also deliver nozzles for other purposes and substances. Get advice from your dealer or contact Swienty. ENGLISH... -
Page 26: Rubber Diaphragm For Filling Nozzle
COUNTERFLOW VALVE (110059) If your honey container stands lower than the filling ma- chine and/or you take breaks during the filling process, honey can run back into the hose and this will lead to air in the honey when you start filling again. In that case, we recommend purchasing this counterflow valve. The counterflow valve is placed on the pump housing’s inlet fitting. a) Seal b) Flow plate c) Counter plate RUBBER DIAPHRAGM WITH NOZZLE ADDITIONAL EQUIPMENT (NOT INCLUDED) This nozzle is used for filling into containers with a small opening. It is absolutely necessary that all parts are put in the depic- ted order: a) Disc with hole b) Rubber diaphragm with three-sided notch... -
Page 27: Connecting Equipment
CONNECTING EQUIPMENT You will find this connector on the back of the filling machine. It is used to connect in- and outgoing signals to turntables and different ma- chanical sensors (foot pedal, mirco switch). If you use a turntable with a sensor, connect the 5-pin connector on the turntable with this connector and the sensor with the 3-pin connector on the turntable. -
Page 28: Menu
MENU Under the [MENU] button there are a few parameters and settings which can be used for special circumstances. If you press that button, “PARAMETERS” blinks on the display. With the [+]/[-] but- tons, you can jump between “LOG”, “LANGUAGE”, and “RESET” (see funktions diagram). PARAMETERS Here you can change the parameters of the filling machine’s 20 programs (these parameters are saved for each program... - Page 29 Timeadrip - Determines the break before the motor rotates backwards with parameter ANTIDRIP amount of impulses. TIMEADRIP can be set from 0. 1 0S to 9.90S in steps of 0. 1 0S (Fac- tory setting is 0.20S). This value should usually not be changed. Antidrip - Determines the amount of impulses the motor rotates backwards after TIMEADRIP is run out to prevent the machine from dripping after filling. ANTIDRIP can be set from...
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Page 30: Log
Press [MENU], parameters are shown on the display, press [+], LOG blinks on the display, press [ENTER] to get into the menu. In the log you can see, how many kg, hours or number of containers the machine has filled. The values cannot be changed. LANGUAGE Press [MENU], parameters are shown on the display, press [+] 2 times until LANGUAGE blinks in the display, press [ENTER] to enter the menu. -
Page 31: Function Diagram
FUNCTION DIAGRAM SPEED 1 START 2 SPEED 2 START 3 SPEED 3 PARAMETER P1..P20 TIMEADRIP KG PUMPED ANTIDRIP HOURS TIME READY FILLING UNIT DANSK CALIBRATION MENU ENGLISH DEUTSCH LANGUAGE FRANCAIS ESPANOL ITALIANO RESET? P1..P20 RESET? ENGLISH... -
Page 32: Factory Setting Values
FACTORY SETTING VALUES Prog. no. Amount Unit Speed % Calibration factor 0.25 1000 0.25 1000 0.25 1000 0.25 1000 0.25 1000 0.25 1000 0.25 1000 0.25 1000 0.25 1000 1000 0.25 1000 1100 0.25 1000 1200 0.25 1000 1300 0.25 1000 1400 0.25... -
Page 33: Maintenance
MOUNTING OF NEW SHAFT SEAL AND BALL BEARING - DANA API MATIC 2000+ AND 3000 Unscrew the coupling. Then unscrew the cover plate. Take the pump cover off, pull the drive shaft out and remove the circlip. -
Page 35: Expansion Drawings
EXPANSION DRAWINGS DANA api MATIC 1000 NO. DOC. NO. REV. NO. TITLE MATERIAL Qty. ITEM NO. dt-054-010-1 Pump housing TECAPET White FG 210037 dt-054-011-1 Pump cover TECAPET White FG 210034 dt-004-015 Mupu holder Riatal LF ø50 60040159UC dt-004-010A Fitting Stainless steel, 304 Skal ø60x72... -
Page 36: Dana Api Matic 2000+ Og 3000
DANA api MATIC 2000+ AND 3000 NO. DOC. NO. REV. NO. TITLE MATERIAL Qty. ITEM NO. dt-004-011-2 Pump housing Rialan petp white 90x120x150 210038 dt-074-012-2 Pump cover TECAPET white FG 210036 dt-074-016 Drive shaft f/Crane seal A304-polished-h8 ø16x116 6074016 6002-B180_10_GL_1 Glas bearing Con no. -
Page 37: Faq - Typical Errors
If this doesn’t solve the problem, please contact Swienty. DISPLAY SHOWS ”ERROR PUMP” 1. Pump housing isn’t mounted correctly, see page 36 (Swienty logo may not be upside down). 2. Check if nuts are tightened. HONEY DRIPS EVEN THOUGH ANTIDRIP 1. S et a waiting time between fillings. Often used in con- IS ACTIVATED nection with a turntable. Set TIME READY to e.g. 1 sec. -
Page 38: Air In The Honey
TIP: TIP: potentially grease the o-ring with honey so it sits skewed. The DANA api MATIC 1000 pump housing only tightly before you close the pump housing. has two nuts, but the procedure is the same. -
Page 39: Conversion Table
CONVERSION TABLE 1 ml honey = 1.44 g honey 1 ml honey = 0.051 oz honey 1 g honey = 0.7 ml honey 1 g honey = 0.035 oz honey 1 oz honey = 19.73 ml honey 1 oz honey = 28.35 g honey IF YOU FIND MISTAKES OR HAVE SUGGESTIONS FOR IMPROVEMENT, WE’D BE HAPPY TO HEAR FROM YOU: www.swienty.com shop@swienty.com Tlf: +45 74 48 69 69 ENGLISH... -
Page 40: Fittings And Accessories
Hose 2”/50mm 1½-2” fitting bent Hose clamp 2” 110056 110172 110130 110176 SPARE PARTS SET DANA api MATIC 1000 (110074B) DANA api MATIC 2000+ and 3000 (110074A) Cut-off valve Ø20 Diaphragm O-ring BS 1½” Handmountable nut O-ring 37x2 110065D 110072 500212... - Page 41 Hose 1½” FDA 90° Hose 2” FDA 90° Hose fitting Hose fitting 110160 110170 DN40 -> 38mm DN50 -> 38mm valve 1½” valve 2” 110232 110232A 110241 110240 *Hopper for DANA api MATIC 1000 required a tablestand (110044) to not tip over. ENGLISH...
- Page 44 Swienty A/S Hørtoftvej 16 6400 Sønderborg Danmark Tlf.: +45 74 48 69 69 shop@swienty.com WWW.SWIENTY.COM...
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