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Summary of Contents for Carlisle ms 8160 Series
- Page 1 SERVICE MANUAL MS Reciprocator MSR Model: 8160XX IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS and all instructions in this manual. Keep this Service Manual for future reference. PA-19-04-R0 (02/2019) 1 / 29 www.carlisleft.com...
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Page 2: Table Of Contents
CONTENTS CONTENTS SAFETY: Safety Precautions ..............................3 Hazards / Safeguards ..............................4 PRODUCT OVERVIEW: 8-11 MS Reciprocator MSR Lengths ..........................8 Specifications ................................11 INSTALLATION: Transportation of the Reciprocator ........................... 12 Assembling Reciprocator Onto Base ........................12 OPERATION: 13-15 Control Box ................................ -
Page 3: Safety
This information relates to USER SAFETY and safety literature for your equipment, contact your local and PREVENTING EQUIPMENT PROBLEMS. To help you Carlisle Fluid Technologies representative or Carlisle Fluid recognize this information, we use the following symbols. Technologies technical support. -
Page 4: Hazards / Safeguards
SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Fire Hazard Spray Area Fire extinguishing equipment must be present in the Improper or inadequate spray area and tested periodically. operation and maintenance procedures will cause a fire Spray areas must be kept clean to prevent the... - Page 5 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate Electrostatic arcing must be prevented. Safe sparking operation and maintenance distance must be maintained between the parts being procedures will cause a coated and the applicator.
- Page 6 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area / Electrical Discharge High Voltage There is a high voltage device Parts being sprayed and operators in the spray Equipment that can induce an electrical area must be properly grounded.
- Page 7 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Electrical Unless specifically approved for use in hazardous Equipment locations, the power supply, control cabinet, and all High voltage equipment is utilized in the process.
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Page 8: Product Overview
PRODUCT OVERVIEW PRODUCT OVERVIEW The MS Reciprocator (Hereinafter refered to as MSR) enables vertical up and down movement and has been designed for automatic powder coating. Spray guns, with Z-axis options can be mounted in horizontal and vertical arrangement. A worm gear motor (1) drives the lower pulley (3), the toothed belt (2) and mounted carriage (5), with the spray guns, moves up and down in the vertical direction. - Page 9 PRODUCT OVERVIEW The MSR can be equipped with different bases and gun supports. Depending on how the tower is integrated into the system. • Horizontal arrangement • Vertical arrangement • Single with axis motor • Refer to powder gun service manual for additional, detailed information Horizontal gun position with long stroke and high bar Horizontal gun position with long stroke and floor sliding...
- Page 10 PRODUCT OVERVIEW Horizontal gun position with long stroke and MS Base. Vertical gun position with vertical stroke and MS Base. Vertical gun position with Z-axis. Vertical gun position with long sliding table. PA-19-04-R0 (02/2019) 10 / 29 www.carlisleft.com...
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Page 11: Specifications
PRODUCT OVERVIEW SPECIFICATIONS Mechanical: Lifting Speed: 1-55 m/min Acceleration: 0.05-2.0 m/s² Position Detection: Incremental encoder Max. Lifting Wweight: 80 kg (see graphic) Electrical: Drive: Worm gear motor Power: 0.75 kW Protection Type: IP54 ATEX Zone 22 Ex II 3D T85 °C Isolation Class: Voltage: 480v / 60Hz... -
Page 12: Installation
The MSR is delivered in pieces to the installation facility. WA R N I N G The assembly is done by the technical personnel of Carlisle Fluid Technologies. Each booth is constructed system Attention: To avoid damage to the lifting unit dependent. -
Page 13: Operation
OPERATION Return To Contents OPERATION CONTROL BOX Electrical breakers are in circuit with the reciprocator and base drivers. The fuses labeled FU116 are in circuit with the reciprocator driver MSC116. The fuses labeled FU216 are in circuit with the base driver MSC216. There is a control box on either side of the booth, one for each reciprocator/base unit. -
Page 14: Electrical Schematic - Siemens
OPERATION Return To Contents ELECTRICAL SCHEMATIC - SIEMENS PA-19-04-R0 (02/2019) 14 / 29 www.carlisleft.com... -
Page 15: Electrical Schematic - Allen Bradley
OPERATION ELECTRICAL SCHEMATIC - ALLEN BRADLEY MTR 216 VERTICAL RECIPROCATOR MOTOR 480 VAC. 0.5HP. 1.1 FLA PA-19-04-R0 (02/2019) 15 / 29 www.carlisleft.com... -
Page 16: Maintenance
MAINTENANCE Return To Contents MAINTENANCE MAINTENANCE SCHEDULE Maintenance schedule below is a general guide. Please note that the components, action, and frequency may vary depending on a variety of factors specific to your application and facility. Maintaining cleanliness, understanding of equipment, and training personnel will reduce downtime relating to failed components. - Page 17 MAINTENANCE Return To Contents CONTROL BOX FILTER INSPECTION (Cont.) Once cover is off, grasp and remove filter for inspection. Use vacuum cleaner or low pressure blow off gun to remove any powder accumulation. Press cover onto frame to reinstall. Firmly place filter back into frame. PA-19-04-R0 (02/2019) 17 / 29 www.carlisleft.com...
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Page 18: Areas To Clean And Inspect
MAINTENANCE Return To Contents AREAS TO CLEAN AND INSPECT Check for powder accumulation within channels of Use a sweeping motion while starting at the top and reciprocator and clean off with compressed air or vacuum, working downward. as needed. As working downward, blow off automatic guns. Using a blow gun, direct compressed air at the reciprocator area. -
Page 19: Parts Identification
PARTS IDENTIFICATION Return To Contents PARTS IDENTIFICATION MS RECIPROCATOR MSR Item # Reference Description Bearing bracket MSR Page 16 Weight truck Page 17 Motor MSR 1000 - 3000 Page 18 End stop MSR Page 19 Lift truck MSR Page 20 Pulley bracket MSR 1000 –... -
Page 20: Msr Bearing Bracket Assembly
PARTS IDENTIFICATION Return To Contents MSR BEARING BRACKET ASSEMBLY Reference # Part # Description Angle bearing block MSR 448670 Spacer ring bearing block MSR 446307 Locking ring 446591 Bolt bearing block MSR 446304 Crown gear bearing block AT10 25 446301 PA-19-04-R0 (02/2019) 20 / 29 www.carlisleft.com... -
Page 21: Msr Weight Truck Assembly
PARTS IDENTIFICATION Return To Contents Mass: Minimum 19.5 kg (43 lbs.) / Maximum 58.5 kg (129 lbs.) MSR WEIGHT TRUCK ASSEMBLY Item # Part # Description Base plate MSR Reference Only Guide pulley Ø40 with PUR-plywood plank4 448960 Weight receiving plate MSR Reference Only Cylinder head screw DIN 912 –... -
Page 22: Msr Motor 1000-3000
PARTS IDENTIFICATION MSR MOTOR 1000 - 3000 Item # Part # Description Grown gear drive motor AT10 25 448680 Universal gear motor 0.75kW MSR 448700 Incremental – encoder Siemens 612805 Software Incremental – encoder Allen Bradley Software E2483 Motor mounting plate MSR Reference Only Hexagon screw without shaft M10x40 Reference Only... -
Page 23: Msr End Stop Assembly
PARTS IDENTIFICATION MSR END STOP ASSEMBLY Item # Part # Description Rubber buffer Ø25x17 M6x18 417830 End stop block MSR 448630 Limit switch 416661 PA-19-04-R0 (02/2019) 23 / 29 www.carlisleft.com... -
Page 24: Msr Motor 1000-3000
PARTS IDENTIFICATION MSR MOTOR 1000 - 3000 Item # Part # Description Lift Truck Connecting Plate MSR Reference Only Pulley bracket MSR Reference Only Pulley bracket bolt Fix, threaded M16 417790 Pulley bracket bolt eccentric, thread M16 417800 Hexagonal nut DIN 934-M16 Reference Only Toothed belt holding plate M6 MSR Reference Only... -
Page 25: Msr Pulley Bracket Assembly 1000-3000
PARTS IDENTIFICATION MSR PULLEY BRACKET ASSEMBLY 1000-3000 Item # Part # Description Pulley bracket H 4R Spacer ring track roller axis reciprocator 420810 Track roller D57 with ball bearing 420820 Track roller axis D17 420800 PA-19-04-R0 (02/2019) 25 / 29 www.carlisleft.com... -
Page 26: Msr Toothed Belt
PARTS IDENTIFICATION MSR TOOTHED BELT MSR TRACK ROLLER PROFILE Part # Part # Description Description Toothed belt MSR 1400 613377 Track roller profile MSR 1400 Reference Only Toothed belt MSR 1800 613379 Track roller profile MSR 1800 Reference Only Toothed belt MSR 2000 613380 Track roller profile MSR 2000 Reference Only... -
Page 27: Msr Guide Profile
PARTS IDENTIFICATION MSR GUIDE PROFILE MSR HOLDER Part # Part # Description Description Guide profile MSR 1400 Reference Only Holder MSR Reference Only Guide profile MSR 1800 Reference Only Guide profile MSR 2000 Reference Only Guide profile MSR 2400 Reference Only Guide profile MSR 2800 Reference Only MSR REAR COVER PLATE... -
Page 28: Recommended Spare Parts
PARTS IDENTIFICATION RECOMMENED SPARE PARTS Function Impact Part # Description 416661 Limit Switch Used for movement Unit will not function of reciprocator 612805 (Siemens) or Encoder-base Position encoder for Unit may function E2483 (Allen-Bradley) and reciprocator reciprocator and base erratically or not at all See Chart Toothed Belt Movement... - Page 29 This product is covered by Carlisle Fluid Technologies materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. For specific warranty information please contact Carlisle Fluid Technologies.
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