Roundup GST-5V Owner's Manual

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Toaster
GST-5V
owner's manual
Manufacturing Numbers:
9210880
Original Instructions
www.ajantunes.com
P/N 1011263 Rev. C 12/15

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Table of Contents
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Summary of Contents for Roundup GST-5V

  • Page 1 Toaster GST-5V owner’s manual Manufacturing Numbers: 9210880 Original Instructions www.ajantunes.com P/N 1011263 Rev. C 12/15...
  • Page 2: Table Of Contents

    Information est materials available and is assembled Fill in the information in the next column Warnings to Roundup’s strict quality standards. This and have it handy when calling for assis- toaster was tested at the factory to ensure Specifications tance. The serial number is on the specifica- dependable trouble-free operation.
  • Page 3: Important Safety Information

    IMPORTANT SAFETY WARNINGS The following tips are recom- mended for maintenance of your INFORMATION Be advised of the following warnings when stainless steel equipment: operating and performing maintenance on Always use soft, damp cloth for Use the following guidelines for safe opera- this unit.
  • Page 4: Specifications

    SPECIFICATIONS Dimensions Model & Width Depth Height Mfg. No. GST-5V 34.25 inches 14.75 inches 24.84 inches 9210880 (870 mm) (375 mm) (631 mm) Electrical Specifications & Plug Configuration Model & Plug Volt Watts Mfg. No Description GST-5V IEC 309-Plug, 9210880...
  • Page 5: Installation

    BUN BUFFER FRAME fect normal operation. NOTE: If any parts are missing or dam- Figure 1. GST-5V Components (Belts not Shown) aged, contact A.J. Antunes Tech- nical Service IMMEDIATELY at 1-877-392-7854 (North America only), or 630-784-1000. Location...
  • Page 6: Language Selection

    Follow these steps to set the language op- settings, which appear in the follow- tion for the GST-5V toaster. ing order: The GST-5V toasts Crowns, Heels, Clubs, and Plug in the power cord and turn the • A Platen other products. Follow these steps to start toaster on.
  • Page 7: Factory Reset

    Factory Reset MAINTENANCE To reset the unit to the factory default set- Daily Cleaning tings, press and hold the LEFT and RIGHT arrow buttons for 5 seconds until “Factory Turn the toaster off. The toaster Settings Restored” appears on the display. enters a cool-down mode and will automatically shut down when NOTE:...
  • Page 8: Cleaning And Sanitizing The Belts (Daily)

    Cleaning and Sanitizing the Belts (Daily) Turn the toaster off. The toaster enters a cool-down mode and automatically shuts down when complete. NOTE: You do NOT need to wait for the cool down to complete. Put on neoprene gloves. Remove optional Top Feeder (if present) and remove the Bun Feeder.
  • Page 9 CORRECT BELT INSTALLATION The belts are aligned vertically on the top and bottom rollers. The rollers are not visible when the belts are correctly positioned because the snaps are properly positioned. INCORRECT BELT INSTALLATION. The rollers are visible in the circled section. The belts are not aligned properly. misaligned belts shift off the rollers to the left or right.
  • Page 10 If the Belts are all in good condition, spray a clean, sanitized towel with an approved sanitizer. Wipe the Front Belt clean. Wipe the Front Belt with a clean, sanitized towel sprayed with an ap- proved sanitizer. Allow to air dry. Clean the Rear Belts using the same procedure in Step 6.
  • Page 11: Replacing Belts (Quarterly)

    Replacing Belts (Quarterly) TENSE Over time, the Belts will begin to show signs TENSE of wear (tearing or discoloration of the belt) at which point the belts should be replaced. NOTE: Belts should be removed ONLY LOOSE during Belt Replacement or when LOOSE required in a service situation.
  • Page 12: Installing Belts

    Installing Belts TENSE Follow the steps for Removing Belts. TENSE Wipe both sides of the new Belts with a clean, sanitized towel sprayed with an approved sanitizer and allow LOOSE to air dry. LOOSE Wipe all four rollers and the backing plate with a clean towel sprayed with sanitizer.
  • Page 13: Cleaning The Top Cooling Fan And Electrical Housing (Annually)

    Cleaning the Top Cooling Fan and Electrical Housing (Annually) Follow these steps to clean the top fan. Turn the power switch to the OFF position. The toaster enters a cool- down mode and will automatically shut down when complete. Unplug the power cord.
  • Page 14: Troubleshooting

    TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. If the trouble- shooting steps listed do not solve your machine problem, contact an Authorized Service Agency for further assistance or service.
  • Page 15 Problem Possible Cause Corrective Action Unit displays fault message: “’B’ System SSR is stuck open causing platen ‘B’ to not reach set Cycle power off and on if fault message persist; con- Fail”. Followed by a graphic display. point within 30 minutes. tact your Maintenance person or Authorized Service Power, Motor, ‘A’...
  • Page 16 Problem Possible Cause Corrective Action Unit displays fault message: “Motor Mechanical bind in one of the conveyors. Cycle power off and on if fault message persist; con- Running Slow. See Operators Manual”. tact your Maintenance person or Authorized Service Damaged Ball Bearing(s). Power, ‘A’...
  • Page 17 NOTE: The table below describes non-error/fault troubleshooting. Problem Possible Cause Corrective Action Buns not toasting adequately Compression settings are Use recommended setting of 4. See the Programming section of this Manual if using a incorrect. setting of 5. Temperature Settings are Verify that Platen ‘A’...
  • Page 18: Replacement Parts

    REPLACEMENT PARTS Item Part No. Description Qty. OPTIONAL ACCESSORY 0012774 Bun Feeder Assembly 0506184 Bun Stop Bracket 0021733 Club Base Divider Weldment 7000884 Damper Replacement Kit Incl. Items 6, 7, 8, & 9 0400425 Damper 0506300 Damper Support 0600132 Spring, Damper Support 306P104* Screw, Mach.
  • Page 19 Item Part No. Description Qty. Item Part No. Description Qty. Item Part No. Description Qty. 2100253 Knob, 1/4” Shaft, Push-On 0504320 Spacer 0.781 X 1.125 X 0.06” 308P145* Nut, Hex Acorn #08-32 1001417 Label, Compression (see Item 29, 30 & 31) 0600156 Spring, Cam Adjustment 0506179...
  • Page 20 Item Part No. Description Qty. tem Part No. Description Qty. tem Part No. Description Qty. 308P151* Screw, SEMS #8-32 x 5/16” 304P105* Nut, Hex KEPS #4-40 Zinc 0506156 Heat Sink, Relay 0506155 Duct, Fan 7000870 I/O Board Kit 7000370 Solid State Relay Kit 3100213 Screw, PHPNHD #10-16 x 3/4”...
  • Page 21 Item Part No. Description Qty. Item Part No. Description Qty. 310P124* Screw, #10-32 X 2-1/4” 308P102* Washer, Int. Tooth #08 Steel Truss Head S/S Zinc Plated (see Item 29) 0506093 Support Bracket, LH 308P164* Screw, Mach. #8-32 x 1” LG 0506149 Cover, Adj.
  • Page 22 Item Part No. Description Qty. Item Part No. Description Qty. 0012594 Adj. Platen Assembly 310P140* Washer, Flat #10 Stl/ZN 0021710 Weldment, Back Plate Adj. Platen .219 x .500 x .049 (See Item 17) 0021712 Weldment, Crown Plate 310P209* Screw, Mach #10-24 x 3/4” 0021780 Crown Plate Weldment Slotted TrussHD 18-8SS...
  • Page 23 Item Part No. Description Qty. 4050241 Contactor, 4 Pole 7000886 Snubber Board Kit 7000913 Fan - Axial, 200/230 VAC 300P102* Nut, Speed #8-32 “U” 4070170 MCD Vert Toaster Filter Board 304P105* Nut, Hex KEPS #4-40 Zinc 4010221 Cap-MP, Motor Run 4050242 Filter, Power Line, 10A 120/250 V, 50-60 HZ...
  • Page 24: Wiring Diagram

    WIRING DIAGRAM P/N 1011263 Rev. C 12/15...
  • Page 25: Notes

    NOTES P/N 1011263 Rev. C 12/15...
  • Page 26 NOTES P/N 1011263 Rev. C 12/15...
  • Page 27 NOTES P/N 1011263 Rev. C 12/15...

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