Roundup VCT-2000 Owner's Manual
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Roundup VCT-2000 Owner's Manual

Vertical contact toaster
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MANUFACTURING
NUMBERS:
9210212
9210223
VERTICAL CONTACT
TOASTER
Model VCT-2000 (Wide Mouth)
C
US
C
US
CM
CM
P/N 1010875 Rev. D 10/15
Owner
s Manual
'

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Summary of Contents for Roundup VCT-2000

  • Page 1 MANUFACTURING NUMBERS: 9210212 9210223 VERTICAL CONTACT TOASTER Model VCT-2000 (Wide Mouth) P/N 1010875 Rev. D 10/15 Owner s Manual ’...

  • Page 2: Table Of Contents

    Limited Warranty ............28 OWNER INFORMATION General Warranty Information The Vertical Contact Toaster Model VCT-2000 is designed Please read the full text of the Limited Warranty in this for contact toasting of buns. The toaster design allows the manual. operator to place buns on both sides of the heated platen If the unit arrives damaged, contact the carrier imme- at the same time.

  • Page 3: Service/Technical Assistance

    Phone No.: on the rear of the unit. Address: Purchased From: Use only genuine Roundup replacement parts in this Date of Purchase: unit. Use of replacement parts other than those sup- plied by the manufacturer will void the warranty. Your Model No.:...
  • Page 4 VERTICAL CONTACT TOASTER IMPORTANT SAFETY INFORMATION (continued) In addition to the warnings and cautions in this manual, • Bread may burn. Therefore toasters must use the following guidelines for safe operation of the not be used near or below curtains or other combustible walls and materials.

  • Page 5: Specifications

    Voltage Watts Amps FOLLOW THE INSTRUCTIONS IN THIS MANUAL Mfg. No. COULD RESULT IN SERIOUS INJURY OR DEATH. VCT-2000 9210212 220 - 240 3019 - 3593 13.7 - 15 • Electrical ground is required on this appliance. 9210223 • Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

  • Page 6: Installation

    VERTICAL CONTACT TOASTER INSTALLATION Unpacking WARNING 1. Remove the unit and all packing materials from Failure to use Release Sheets may result in dam- shipping carton. age to the unit and loss of warranty coverage. 2. Open the included large box. It should contain the CAUTION following: Bread may burn.

  • Page 7: Installation

    Belt Chain Front Conveyor Conveyor Safety Belt Chain Interlock Switch Rear Conveyor Cover Assembly Front Belt (with Roller Wrap Tensioner) Front Conveyor Cover Assembly Bun Chute (some models only) Roller Tensioner Figure 1. VCT-2000 Toaster P/N 1010875 Rev. D 10/15...

  • Page 8: Operation

    Maintenance section of this manual. Temperature Adjustments The VCT-2000 uses a Platen Heater and two Auxiliary Air Heaters. The Platen Heater consists of a heating element built into the Platen to toast the cut side of the 1 = 5/8"...

  • Page 9: Temperature Control Panel

    VERTICAL CONTACT TOASTER OPERATION (continued) Temperature control panel “Heat On” LED will blink on/off during warm-up and when either NOTE: The term “setpoint temperature” refers to platen or auxiliary air heaters are calling for heat. the desired temperature setting. SP - P To display the actual Platen temperature—providing it is over 440°F (227°C)—press the TEMP UP button.

  • Page 10: Hi-Limit Reset Button

    VERTICAL CONTACT TOASTER OPERATION (continued) Hi-Limit Reset Button 1. Press the TEMP UP and TEMP DOWN buttons at the same time A Hi-Limit Control turns off electrical power to the heat- for 1 second to start adjustment er and control circuits if the Platen overheats. To reset sequence.

  • Page 11: Fault Codes

    VERTICAL CONTACT TOASTER OPERATION (continued) Fault Codes If the toaster control board If the toaster control board resembles the OLD style resembles the NEW style NEW STYLE OLD STYLE shown here, refer to the shown here, refer to the CONTROL BOARD CONTROL BOARD Fault Message in Table 1.

  • Page 12: Maintenance

    VERTICAL CONTACT TOASTER MAINTENANCE 6. Close the rear Conveyor Cover and reinstall the WARNING Heat Shield. Then plug in the power cord, turn the Turn the power off, unplug the power cord, and power on, count 10 seconds, turn the power off allow the unit to cool down 30 minutes before per- and unplug the power cord.

  • Page 13: Replacing Black And Silver Release Sheet (Every 4 To 6 Weeks)

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Replacing Black and Silver Release Sheet (Every 4 to 6 weeks) NOTE: Depending on toaster usage and on how well it is cleaned daily, the black and silver Release Sheet should last between 45‒60 days. Press Lightly Fold over so with finger to...

  • Page 14: Conveyor Belt Chains (Every 3 To 6 Months)

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) WARNING Turn the power off, unplug the power cord and allow the unit to cool down before performing any service or maintenance. Conveyor Belt Chains (Every 3 to 6 months) MEASURING CONVEYOR BELTS CHAINS 1. Set the compression knobs to 6 and F. 2.

  • Page 15: Roller Tensioners (Every 3 To 6 Months)

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Roller Tensioners (Every 3 to 6 months) REPLACING ROLLER TENSIONERS MEASURING ROLLER TENSIONERS 1. Remove the Acorn Nuts and old Roller Tensioner Assembly (Figure 14). 1. Measure the Roller Tensioner on both inner 2. Replace with the new Roller Tensioner Assembly, Conveyor Covers (Figure 13).

  • Page 16: Troubleshooting

    VERTICAL CONTACT TOASTER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
  • Page 17 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action No Control Display. Unit not plugged in. Plug unit into the proper electrical outlet. Hi-Limit control has tripped. Allow unit to cool and reset the Hi-Limit control. If it trips again, contact your maintenance person or Authorized Service Agency.
  • Page 18 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Crowns and/or Heels Belt Wraps not being cleaned Clean Belt Wraps as described in the Maintenance must be forced into properly. section of this manual. the toaster. Buns Conveyor Belt Wraps are not tacky/ Clean Belt Wraps.
  • Page 19 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Toaster makes Compression Settings are too tight. Set Compression Settings to the correct (or larger) unusual sounds. setting. Conveyor Belt Wrap is installed Belt Wraps must be installed as described in the incorrectly.

  • Page 20: Replacement Parts

    VERTICAL CONTACT TOASTER REPLACEMENT PARTS Parts Identification Platen Conveyor Safety Interlock Switch Rear Auxiliary Front Auxiliary Air Heater Air Heater Auxiliary Air Thermocouple Auxiliary Relay Idler Sprocket Rear Drive Sprocket Front Drive (Behind Line Sprocket Filter) Platen Relay A/C Frequency Board Transformer Line Filter...
  • Page 21 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Heated Base Only Heated Base Only P/N 1010875 Rev. D 10/15...
  • Page 22 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Auxilary platenasdfasdf P/N 1010875 Rev. D 10/15...
  • Page 23 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) 30, 94 31, 95 P/N 1010875 Rev. D 10/15...
  • Page 24 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Item Part No. Description Qty. Item Part No. Description Qty. 0011266 Conveyor Belt (Incl. items below) 7000165 Auxiliary Thermocouple Kit 0800204 1/2” Pitch Link, Small 7000289 Platen (230V) 0800121 3/4” Pitch Link, Large 2100252 Slip Strip 2150117 Idler Shaft...

  • Page 25: Wiring Diagram

    VERTICAL CONTACT TOASTER WIRING DIAGRAM Pictorial Wiring Diagram Heated Base Units WIRING DIAGRAM POWER CORD AIC FREQ 14 GA. AWM-105°C CONVERTER 14 GA. TFE-200°C 16 GA. AWM-105°C * 16 GA. TFE-200°C TEMP CONTROL 22 GA. AWM-105°C # 18 GA. AWM-105°C TERMINAL BLOCK WHT *...
  • Page 26 VERTICAL CONTACT TOASTER WIRING DIAGRAM (continued) Pictorial Wiring Diagram Non-Heated Base Units WIRING DIAGRAM POWER CORD AIC FREQ 4 GA. AWM-105°C CONVERTER 14 GA. TFE-200°C 16 GA. AWM-105°C * 16 GA. TFE-200°C TEMP CONTROL 22 GA. AWM-105°C # 18 GA. AWM-105°C TERMINAL BLOCK WHT *...
  • Page 27 VERTICAL CONTACT TOASTER WIRING DIAGRAM (continued) LINE FILTER POWER SWITCH INTERLOCK MOTOR SWITCHES BASE HEATER S.S. RELAY 2 (FOR HEATED BASE UNITS ONLY) AUX. HEATER #1 AUX. HEATER #2 (AUXILIARY) S.S. RELAY 1 PLATEN HI-LIMIT CONTROL HI-LIMIT THERMOSTAT (PLATEN) T. COUPLE PLATEN TEMP.

  • Page 28: Limited Warranty

    This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency. 2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations.

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