Roundup VCT-2000 Owner's Manual
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Roundup VCT-2000 Owner's Manual

Vertical contact toaster
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ManufaCTuring
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9 2 10 1 00
9 2 10 1 02
9 2 1 0 11 0
9 2 1 0 11 2
9 2 10 1 20
9 2 10 3 00
9 2 10 3 04
9 2 10 3 06
9 2 10 3 08
9 2 10 3 10
C
US
CM
P/N 1010769 Rev. F 04/09
Vertical contact
toaster
Model VCT-2000
owner
s Manual
'

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Summary of Contents for Roundup VCT-2000

  • Page 1 9 2 10 1 20 9 2 10 3 00 9 2 10 3 04 9 2 10 3 06 9 2 10 3 08 9 2 10 3 10 Vertical contact toaster Model VCT-2000 P/N 1010769 Rev. F 04/09 owner s Manual ’...

  • Page 2: Table Of Contents

    ........back cover Owner InfOrmatIOn General warranty Information The Vertical Contact Toaster Model VCT-2000 is Please read the full text of the Limited Warranty in this designed for contact toasting of buns. The toaster manual. design allows the operator to place buns on both If the unit arrives damaged, contact the carrier imme- sides of the heated platen at the same time.

  • Page 3: Service/Technical Assistance

    Refer to the service agency directory included with your unit. If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency Authorized Service Agency. Name: Fill in the information below and have it handy when Phone No.:...

  • Page 4: Important Safety Information

    Vertical contact toaster ImpOrtant safety InfOrmatIOn In addition to the warnings and cautions in this manual, • Bread may burn. Therefore toasters must use the following guidelines for safe operation of the nOt be used near or below curtains or other unit. combustible walls and materials. failure to maintain safe operating distances may cause • Read all instructions before using equipment.

  • Page 5: Specifications

    Vertical contact toaster specIfIcatIOns Dimensions 3/4" 20-5/16" (515.95 mm) (19.05mm) 10-3/4" (273.05mm) 21-11/16" (550.85mm) 24-3/8" (620.65mm) 9-3/4" (247.65mm) 14-5/8" (371.48mm) electrical cord & plug configurations electrical ratings model & model & Description configuration Voltage watts amps hertz mfg. no. mfg. no. VCT-2000CV VCT-2000CV 9210100...

  • Page 6: Installation

    Vertical contact toaster InstallatIOn assembling the Unit Unpacking nOte: the factory has pre-installed a release 1. Remove the unit and all packing materials from sheet over the platen (figure 1). Verify that it is shipping carton. properly in place before proceeding. 2.

  • Page 7: Toaster

    Belt Chain Front Conveyor Conveyor Safety Belt Chain Interlock Switch Front Cleated Belt Rear Conveyor Wrap Cover Assembly (with Roller Tensioner) Front Conveyor Cover Assembly Bun Chute (some models only) Roller Tensioner figure 1. Vct-2000 toaster P/N 1010769 Rev. F 04/09...

  • Page 8: Operation

    Daily cleaning as out- lined in the Maintenance section of this manual. Temperature Adjustments The VCT-2000 uses a Platen Heater and two Auxiliary Air Heaters. The Platen Heater consists of a heating element built into the Platen to toast the cut side of 1/2"(12.7mm)
  • Page 9 Vertical contact toaster OperatIOn (continued) “Heat On” LED will blink on/off during warm-up and when either temperatUre cOntrOl panel platen or auxiliary air heaters are calling for heat. nOte: the term “setpoint temperature” refers to the desired temperature setting. SP - P To display the actual Platen temperature—providing it is over 440°F (227°C)—press the temp Up button. ˚F ˚F ˚C...

  • Page 10: Safety Features

    Vertical contact toaster OperatIOn (continued) safety features hI-lImIt reset bUttOn A Hi-Limit Control turns off electrical power to the °F °F heater and control circuits if the unit overheats. To °C °C reset the control, allow 10-15 minutes for the unit to TEMP TEMP TEMP...

  • Page 11: Maintenance

    Vertical contact toaster maIntenance warnInG 9. Close the rear Conveyor Cover. Reinstall the turn the power off, unplug the power cord, and Heat Shield, plug in the power cord, turn the unit allow the unit to cool down 30 minutes before per- on, count 15 seconds, then turn the unit off and forming any service or maintenance.

  • Page 12: Replacing The Black And Silver Release Sheet

    Vertical contact toaster maIntenance (continued) replacing the black and silver release sheet (every 4–6 weeks) Conveyor Belt THICKNESS THICKNESS Chains 1/2"(12.7mm) 5/8"(15.9mm) 3 = 11/16"(17.5mm) 3/4"(19.1mm) nOte: Depending on toaster usage and on how 5 = 13/16"(20.6mm) 7/8"(22.2mm) Interlock well it is cleaned daily, the black and silver release Conveyor Switch sheet should last between 30–45 days.

  • Page 13: Checking The Conveyor Belt Chains

    Vertical contact toaster maIntenance (continued) checking the conveyor belt chains (every 3–6 months) nOte: the bun thickness compression Knobs (figure 3) must be set to “6 & 6” prior to measur- ing or removing or reinstalling the conveyor belt chains. measUrInG cOnVeyOr belt chaIns 1.

  • Page 14: Checking The Roller Tensioners

    Vertical contact toaster maIntenance (continued) checking the roller tensioners (every 3–6 months) measUrInG the rOller tensIOners 1. Measure the Roller Tensioner on both inner Conveyor Covers (Figure 14) using a U.S Nickel. 2. The space between the inner Conveyor Cover and bottom of the Tensioner wheel should be 13/16”...

  • Page 15: Troubleshooting

    Vertical contact toaster trOUbleshOOtInG warnInG To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. the unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. live circuits will be exposed. problem possible cause corrective action Control Display...
  • Page 16 Vertical contact toaster trOUbleshOOtInG (continued) problem possible cause corrective action Conveyor does not Safety Interlock Switch is not Reposition the Heat Shield properly. turn. activated. Heat Shield is bent or damaged. Replace Heat Shield (P/N 0011528). Damaged or Missing Roller Adjust or replace Roller Tensioner(s). Tensioner(s).
  • Page 17 Vertical contact toaster trOUbleshOOtInG (continued) problem possible cause corrective action Crowns and/or Heels Belt Wraps not being cleaned Clean Belt Wraps as described in the Maintenance must be forced into properly. section of this manual. the toaster. Buns Conveyor Belt Wraps are not tacky/ Clean Belt Wraps.
  • Page 18 Vertical contact toaster trOUbleshOOtInG (continued) problem possible cause corrective action Toaster makes Compression Settings are too tight. Set Compression Settings to the correct (or larger) unusual sounds. setting. Conveyor Belt Wrap is installed Belt Wraps must be installed as described in the incorrectly.

  • Page 19: Replacement Parts

    Vertical contact toaster replacement parts parts Identification Platen Conveyor Safety Interlock Switch Front Auxiliary Rear Auxiliary Air Heater Air Heater Auxiliary Air Thermocouple Drive Chain Idler Sprocket Transformer Front Drive Rear Drive Sprocket Sprocket Auxiliary Relay Platen Platen Relay Thermocouple Temperature Hi-Limit Control Capillary Probe Drive Motor Assembly...
  • Page 20 Vertical contact toaster replacement parts (continued) Heated Base Only Heated Base Only Heated Base Only 82/82A P/N 1010769 Rev. F 04/09...
  • Page 21 Vertical contact toaster replacement parts (continued) P/N 1010769 Rev. F 04/09...
  • Page 22 Vertical contact toaster replacement parts (continued) 30, 94 31, 95 P/N 1010769 Rev. F 04/09...
  • Page 23 Vertical contact toaster replacement parts (continued) Item part no. Description Qty. Item part no. Description Qty. 0011266 Conveyor Belt (Incl. items below) 36 4050214 Thermocouple Assy. 0800204 1/2” Pitch Link, Small 37 0021170 Weldment, End Housing 0800121 3/4” Pitch Link, Large 38 7000249 Release Sheet (3-Pack) 2150117...
  • Page 24 Vertical contact toaster replacement parts (continued) Item part no. Description Qty. Item part no. Description Qty. 98 0700552 Power Cord (Mfg. No. 9210306 only) 77 100P900* Label, Service 0700452 Power Cord 78 325P104* Washer, 1/4” 99 306P104* Screw, #6-32 x 1/4” 79 325P109* Screw, 1/4-20 x 1/2”...

  • Page 25: Wiring Diagram

    Vertical contact toaster wIrInG DIaGram *Motor connections: 50hz requires male to male adapter (not included). P/N 1010769 Rev. F 04/09...
  • Page 26 Vertical contact toaster wIrInG DIaGram (continued) P/N 1010769 Rev. F 04/09...

  • Page 27: Notes

    Vertical contact toaster nOtes P/N 1010769 Rev. F 04/09...

  • Page 28: Limited Warranty

    2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regu- lations.

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