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Roundup VCT-2010 Owner's Manual

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MANUFACTURING
NUMBERS:
9 2 10 3 18
9 2 10 3 19
VERTICAL CONTACT
TOASTER
Model VCT-2010
P/N 1011233 Rev. B 09/13
Owner
s Manual
'

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Summary of Contents for Roundup VCT-2010

  • Page 1 MANUFACTURING NUMBERS: 9 2 10 3 18 9 2 10 3 19 VERTICAL CONTACT TOASTER Model VCT-2010 P/N 1011233 Rev. B 09/13 Owner s Manual ’...

  • Page 2: Table Of Contents

    Replacing the Release Sheet (Every 3-5 Weeks) ...12 Dimensions ..............5 Replacing the Silicone Belts (Every 2–4 Months) ...13 Electrical Ratings ............5 About the VCT-2010 Clip Style Belt ......13 Electrical Cord & Plug Configurations .......5 Checking the Conveyor Belt Chains Installation ..............7 (Every 3–6 Months) ..........14...

  • Page 3: Service/Technical Assistance

    Authorized If you experience any problems with the installation Service Agencies. or operation of your unit, contact your local Roundup Authorized Service Agency. Authorized Service Agency Fill in the information below and have it handy when Name: calling your Authorized Service Agency for assistance.
  • Page 4 VERTICAL CONTACT TOASTER IMPORTANT SAFETY INFORMATION In addition to the warnings and cautions in this manual, use • Failure to use Release Sheets may result in damage the following guidelines to safely operate the unit: to the equipment and loss of warranty coverage. •...

  • Page 5: Specifications

    Power Switch Failure to use Release Sheets may result in damage to Bun Chute the unit and loss of warranty coverage. Model & Width Depth Height Mfg. No. VCT-2010 20” 15 1/4” 20” 9210318 (508 mm) (387 mm) (508 mm) 9210319 Electrical Ratings Model &...
  • Page 6 VERTICAL CONTACT TOASTER SPECIFICATIONS (continued) Heat Shield Conveyor Cover (Rear) Release Sheet Conveyor Belt Chain Silicone Conveyor Belt Cover (Front) Roller Tensioner L IG Control Panel and Power Switch Bun Chute Figure 1. VCT-2010 Vertical Contact Toaster P/N 1011233 Rev. B 09/13...

  • Page 7: Installation

    Temperature Controls & Temperature Display CAUTION Bread may burn. Therefore toasters must NOT be Figure 2. VCT-2010 Components used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

  • Page 8: Operation

    Temperature Display buns. If “USE” does not appear in the window after approximately 30 minutes, contact your Authorized Figure 3. VCT-2010 Toaster Service Agency. 3. Drop Crowns and Heels into the slot (Figure 3). NOTE: The cut side of the Heels and Crowns must face each other.

  • Page 9: User Mode

    Auxiliary Heater. 5. Press the PROGRAM button to proceed to the Motor Menu. The display will show the actual Figure 5. VCT-2010 Toaster Control Panel speed of the Motor. 5. Press the PROGRAM button to proceed to the 6. Press the LIGHTER button to view the setpoint of Auxiliary Heater Setpoint Temperature.

  • Page 10: Safety Features

    VERTICAL CONTACT TOASTER OPERATION (continued) Fault Messages Safety Features The Control Display will flash fault messages when HI-LIMIT CONTROL there is a problem with the unit. A Hi-Limit Control turns off electrical power to the “HI” will flash if the Platen Heater temperature is 30°F heaters and control circuits if the unit overheats.

  • Page 11: Maintenance

    VERTICAL CONTACT TOASTER MAINTENANCE • Remove Release Sheets that have been soaking WARNING and take to dishwashing sink. Hand wash, rinse, Turn the power off, unplug the power cord, and let and sanitize both sides. Return to service line. the unit cool down for 30 minutes before starting any service or maintenance.

  • Page 12: Replacing The Release Sheet (Every 3-5 Weeks)

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Replacing the Release Sheet (Every 3-5 Weeks) Heat Shield NOTE: Depending on toaster usage and how well it is cleaned daily, the Release Sheet should last 3 to 5 weeks. Additional Release Sheets can be pur- chased under P/N 7000625 (3-Pack).

  • Page 13: Replacing The Silicone Belts (Every 2-4 Months)

    11. Plug in the power cord and test the unit before returning it to service. About the VCT-2010 Clip Style Belt The VCT-2010 Silicone Belts have been updated to CAUTION clip onto the wire conveyor belts and connect together Align the ends of the Silicone Belt properly using the standard belt pin.

  • Page 14: Checking The Conveyor Belt Chains (Every 3-6 Months)

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Checking the Conveyor Belt Chains Top of Oval (Every 3–6 Months) Cut-out NOTE: The Bun Thickness Compression Knobs Middle of Oval (Figure 4) must be set to 6 and 6 prior to measuring, Cut-out removing or reinstalling the Conveyor Belt Chains. MEASURING CONVEYOR BELT CHAINS Bottom of 1.

  • Page 15: Checking The Roller Tensioners (Every 3-6 Months)

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Acorn Nuts Roller Tensioner Roller Assy. Tensioner Assy. Spacers Tape Rear 1/2 Inch Conveyor Cover NOTE: Installation is the Inner Surface same for both the Front and Rear Conveyor Covers of Conveyor cover Figure 14. Measuring Roller Tensioner Figure 15.

  • Page 16: Troubleshooting

    VERTICAL CONTACT TOASTER TROUBLESHOOTING Platen Conveyor Safety Interlock Switch Rear Auxiliary Front Auxiliary Air Heater Air Heater Idler Transformer Sprocket Auxiliary Relay Platen Drive Relay Sprocket Drive Chain Hi-Limit Control Control Board Power Switch Motor P/N 1011233 Rev. B 09/13...
  • Page 17 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) WARNING To avoid possible personal injury and/or damage to the unit, inspections, tests and repairs of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
  • Page 18 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Control Display Mechanical bind in one or both Enter User Mode to check motor speed. flashes “SpEd”. conveyors. Check both conveyors for mechanical binds. Replace necessary parts. Damaged ball bearings. Contact your maintenance person or Authorized Conveyor chains loose or damaged.
  • Page 19 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Crowns and/or Heels Silicone Belts not being cleaned Clean Silicone Belts as described in the must be forced into properly. Maintenance section of this manual. the toaster. Buns Silicone Belts are not tacky/sticky Clean Silicone Belts.
  • Page 20 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Toaster makes Compression Settings are too tight. Set Bun Thickness Compression Knobs to the unusual sounds. correct (or larger) setting. Silicone Belts are installed incor- Silicone Belts must be installed as described in the rectly.

  • Page 21: Replacement Parts

    VERTICAL CONTACT TOASTER REPLACEMENT PARTS 28/29 P/N 1011233 Rev. B 09/13...
  • Page 22 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) LI G P/N 1011233 Rev. B 09/13...
  • Page 23 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) L IG P/N 1011233 Rev. B 09/13...
  • Page 24 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Item Part No. Description Qty. Item Part No. Description Qty. 0505987 Spring Guide 0012540 Conveyor Cover Rear Assy. (Incl. #47) 060P153 Compression Spring (Pkg. of 4) 0012541 Heat Shield Assy. 0505967 Spring Support Bracket 7000578 Damper Replacement Kit 0506065...

  • Page 25: Wiring Diagram

    VERTICAL CONTACT TOASTER WIRING DIAGRAM ∆ ∆ ∆ ∆ ∆ ∆ 14 GA ∆ P/N 1011233 Rev. B 09/13...

  • Page 26: Vct-2010 Clip Style Belt Instructions

    VERTICAL CONTACT TOASTER VCT-2010 Clip Style Belt Instructions Installing the VCT 2010 Clip Style Belt With power off and toaster cool, set crown and heel Assure both clips are attached using two wires only to the compression knobs to 6 & 6. Remove top cover and both wire belt.

  • Page 27: Notes

    VERTICAL CONTACT TOASTER NOTES P/N 1011233 Rev. B 09/13...

  • Page 28: Limited Warranty

    Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency. 2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations.

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