Roundup VCT-1000 Owner's Manual

Vertical contact toaster
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MANUFACTURING
NUMBERS:
9210700
9210702
9210704
9210705
9210706
9210708
9210709
9210710
9210712
9210714
9210716
9210720
9210722
9210727
VERTICAL CONTACT
TOASTER
Models VCT-1000
C
US
CM
P/N 1010807 Rev. I 06/12
Owner
s Manual
'

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Summary of Contents for Roundup VCT-1000

  • Page 1 MANUFACTURING NUMBERS: 9210700 9210702 9210704 9210705 9210706 9210708 9210709 9210710 9210712 9210714 9210716 9210720 9210722 9210727 VERTICAL CONTACT TOASTER Models VCT-1000 P/N 1010807 Rev. I 06/12 Owner s Manual ’...
  • Page 2: Table Of Contents

    Equipment Setup ............9 OWNER INFORMATION General Warranty Information The Vertical Contact Toaster Model VCT-1000 is Please read the full text of the Limited Warranty in this designed for contact toasting of buns. The toaster manual. design allows the operator to place buns on both If the unit arrives damaged, contact the carrier imme- sides of the heated Platen at the same time.
  • Page 3: Service/Technical Assistance

    OWNER INFORMATION (continued) Service/Technical Assistance Authorized Service Agency If you experience any problems with the installation Name: or operation of your unit, contact your local Roundup Phone No.: Authorized Service Agency. Address: Fill in the information below and have it handy when calling your Authorized Service Agency for assistance.
  • Page 4: Important Safety Information

    • All electrical connections must be in accordance if it has been damaged or dropped. with local electrical codes and any other appli- cable codes. • This equipment should be serviced by qualified personnel only. Contact the nearest Roundup • WARNING ELECTRICAL SHOCK HAZARD. Authorized Service Agency for adjustment or FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR repair.
  • Page 5: Specifications

    VERTICAL CONTACT TOASTER SPECIFICATIONS Electrical Ratings Model Designation Model & VCT-1000XX Volts Watts Amp. Hertz Mfg. No. VCT-1000CF 9210700 TYPE OF POWER CORD 9210706 1800 15.0 H = HARMONIZED 9210716 C = COMMERCIAL 9210722 VCT-1000CV TYPE OF PLUG 9210702 C = CEE 7/7 Schuko 9210708 I = IEC-309 9210709...
  • Page 6: Dimensions

    VERTICAL CONTACT TOASTER SPECIFICATIONS (continued) Dimensions 10-3/4” 20-5/16” (237.1 mm) (516.0 mm) 23-7/32” (590.0 mm) 22-11/16” (576.2 mm) 9-3/4” (248.0 mm) P/N 1010807 Rev. I 06/12 A.J. Antunes & Co.
  • Page 7: Installation

    VERTICAL CONTACT TOASTER INSTALLATION Unpacking Feeder 1. Remove unit and all packing materials from Heat Shield shipping carton. 2. Open the large box. It should contain: Release • Bun Feeder (Figure 1). Sheet • Bun Chute (Figure 2) • Two Release Sheets (Figure 1). Rear • Authorized Service Agency Directory Conveyor • Owner’s Manual Platen Belt Chain Yellow...
  • Page 8: Installing Optional Belt Wraps And Roller Tensioners

    VERTICAL CONTACT TOASTER INSTALLATION (continued) Installing the Optional Belt Wraps and Upper Belt Rotation Roller Tensioners Yellow Support NOTE: Beltwraps and Roller Tensioners are REQUIRED on models with Mfg. No. 9210716, 9210722, and 9210727. Lower Yellow INSTALLING BELT WRAPS Support Rod NOTE: Depending on toaster usage and how well Belt they are cleaned daily, the Belt Wraps should...
  • Page 9: Equipment Setup

    VERTICAL CONTACT TOASTER INSTALLATION (continued) Equipment Setup CAUTION All electrical connections must be in accordance with When placing the toaster into service, pay attention to local electrical codes and any other applicable codes. the following guidelines. • Make sure power to the unit is off and the toaster is at room temperature. CAUTION Bread may burn.
  • Page 10: Operation

    VERTICAL CONTACT TOASTER OPERATION Operating Instructions 1. Set the Bun Thickness Compression Knobs Bun Thickness (Figure 7) to the desired settings. Adjustment Controls (See Figure 7) NOTE: After initial run of 4-6 buns, adjust controls according to the desired finished product. Hi-Limit Reset 2. Turn the power on (Figure 6). THICKNESS THICKNESS 1/2"(12.7mm)
  • Page 11: Maintenance

    VERTICAL CONTACT TOASTER MAINTENANCE 8. Close the front Conveyor Cover, open the rear CAUTION Conveyor Cover, and clean the Belt Wrap (if Turn the power off, disconnect the power cord, and used) or Conveyor Belt Chain as described in allow the unit to cool down 30 minutes before per- Step 7.
  • Page 12: Replacing The Black And Silver Release Sheet

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Replacing the Black and Silver Release Conveyor Belt Chains Sheet (Every 4–6 weeks) Conveyor Interlock Cover Assy. Switch NOTE: Depending on toaster usage and on how well it is cleaned daily, the Release Sheet should last between 45–60 days.
  • Page 13: Checking The Conveyor Belt Chains

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Checking the Conveyor Belt Chains NOTE: The Bun Thickness Compression Knobs (Figure 7) must be set to “6 & 6” prior to measur- ing or removing or reinstalling the Conveyor Belt Chains. MEASURING CONVEYOR BELT CHAINS 1.
  • Page 14: Checking The Optional Roller Tensioners

    VERTICAL CONTACT TOASTER MAINTENANCE (continued) Checking the Roller Tensioners (every 3–6 months) MEASURING THE ROLLER TENSIONERS 1. Measure the Roller Tensioner on both inner Conveyor Covers (Figure 14) using a U.S Nickel. 2. The space between the inner Conveyor Cover and bottom of the Tensioner wheel should be 13/16”...
  • Page 15: Troubleshooting

    VERTICAL CONTACT TOASTER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed. Problem Possible Cause Corrective Action...
  • Page 16 VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Product is over toasted, Temperature set too high. Set temperature control to a lower setting. Platen heat is too high, Bun Thickness Compression Measure bun thickness and set Bun Thickness or drop time is too slow.
  • Page 17: Wiring Diagram

    VERTICAL CONTACT TOASTER WIRING DIAGRAM Pictorial Wiring Diagram VCT-1000 POWER CORD NOTE: ALL WIRES TO BE 14 GA. AWM-105°C UNLESS OTHERWISE SPECIFIED. * 16 GA. TFE-200°C = 18 GA. AWM-105°C # 16 GA. AWM-105°C % 14 GA. TFE-200°C TERMINAL BLOCK...
  • Page 18: Replacement Parts

    VERTICAL CONTACT TOASTER REPLACEMENT PARTS Parts Identification Interlock Switch Drive Chain Idler Sprocket Front Drive Rear Drive Sprocket Sprocket Temperature Control Thermostat Fan Blade Power Switch Hi-Limit Control Drive Motor Assy. P/N 1010807 Rev. I 06/12 A.J. Antunes & Co.
  • Page 19 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) (optional–use only with #93) P/N 1010807 Rev. I 06/12 A.J. Antunes & Co.
  • Page 20 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010807 Rev. I 06/12 A.J. Antunes & Co.
  • Page 21 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) P/N 1010807 Rev. I 06/12 A.J. Antunes & Co.
  • Page 22 VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) Item Part No. Description Qty. Item Part No. Description Qty. 0011266 Conveyor Belt (Incl. Items Below) 40 7000121 Slide Rail Kit (Incl. Two Slide Rails 0800204 1/2” Pitch Link, Small for Tensioners) 0800121 3/4” Pitch Link, Large 41 0021207 Conveyor Cam 2150117 Idler Shaft 42 7000176 Thermocouple Retainer Kit...
  • Page 23: Optional Parts

    VERTICAL CONTACT TOASTER OPTIONAL PARTS Mechanical Butter Wheel Kit (P/N 7000298) Requires Professional Installation.                   2 "   8 " 6 " 4 "...
  • Page 24: Limited Warranty

    This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency. 2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations.

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