Thermo King T-1000R Series Maintenance Manual page 81

Electrical Maintenance
Connector Pinout
Pin Wire Description
1 8 Power to Module
2 CH/CHV Chassis ground
3 ER AC Power OK, output to
microprocessor
4 7EA/7E Power for 7EB or 7EC output
5 7EB Output to MCA
6 7EC Output to MCB
7 SP-GND Internal ground to enable a
jumper circuit for SP logic
8 SP Grounded for single phase mode
9 Unused
Removal and Replacement
1. Turn unit off.
2. Disconnect the unit battery.
3. Disconnect the standby power.
4. Remove the high voltage cover.
5. Disconnect the three wires from the phase
select module at the motor contactor.
6. Unplug the phase select module harness.
7. Remove the old phase select module.
8. Install the new phase select module.
9. (3 Phase Applications) Connect the new phase
select module wires to the lower contactor
(MCA) as follows:
Connect the Brown wire to L1 on the
contactor.
Connect the Gray wire to L2 on the contactor.
Connect the Black wire to L3 on the contactor.
Use crimp-on terminals as required.
10. (Single Phase Applications) Connect the new
phase select module wires to the lower
contactor (MCA) as follows:
Connect the Brown wire to L1 on the
contactor.
Connect the Gray wire to L2 on the contactor.
Use crimp-on terminals as required.
80
Tape the Black wire back onto itself. It is not
used on single-phase installations.
11. Connect the plug on the short harness from the
phase select module.
12. Install the high voltage cover.
13. Secure wires and wire harnesses as required
using cable ties.
14. Connect the unit battery.
15. Perform a Pretrip Test to verify proper
operation.
Diagnostics
1. Plug the standby power cord into a know good
power supply and turn the unit on.
2. Using a Fluke Meter, test the L1, L2, and L3
circuits at the input to the terminals where the
Brown, Blue and Black wires are connected.
The voltage should be between 200-480 VAC
between the circuits. If not, repair as necessary
to supply the needed voltage to the unit.
3. Check the 8 circuit to the phase select module
for 12 Vdc. If voltage is not present, check the
phase select module connector and the
interface board connector for secure
connections.
4. If correct AC power is present in step 2 above,
then the ER output should measure 12 Vdc. If
no voltage is present, replace the phase select
module.
5. If voltage is present on the ER output, then
LED 7 (K5 Diesel/Electric Relay) on the
interface board should be on. If not, check the
K5 Diesel/Electric Relay circuit on the
interface board.
6. If voltage is measured on the ER output, and
LED 7 is on, then the 7EA input should
measure 12 Vdc. If voltage is not present,
check the phase select module connector and
the interface board connector for secure
connections.
7. If voltage is present on the ER output and the
7EA input, and LED 7 is on, then either the
7EB or 7EC output should measure 12 Vdc
and one of the phase select contactors should