Thermo King T-600R Manuals

Manuals and User Guides for Thermo King T-600R. We have 5 Thermo King T-600R manuals available for free PDF download: Maintenance Manual, Installation Manual, Operator's Manual, Manual

Thermo King T-600R Maintenance Manual (282 pages)

Brand: Thermo King | Category: Trucks | Size: 8.7 MB

Table of Contents

3
- Introduction
  7
- Safety Precautions
  9
3 Specifications

15
4 Maintenance Inspection Schedule

25
5 Unit Description

35
6 Operating Instructions Premium Hmi

73
- Controller Description
  75
- Controller Features
  76
- Display
  76
- Keys
  76
- The Premium Display
  76
- Operating the Unit at a Single Temperature (SPECTRUM)
  77
- Operating the Unit in Single Zone Control Mode (SPECTRUM)
  77
- If more than One Language Is Enabled
  78
- Turning the Unit on and off
  78
- Changing the Setpoint
  80
- Changing the Setpoint (SPECTRUM)
  81
- Starting the Diesel Engine
  82
- Starting the Electric Motor
  82
- Switching from Diesel to Electric (Premium HMI Only)
  82
- Defrost
  83
- Initiating a Manual Defrost Cycle
  83
- Switching from Electric to Diesel (Premium HMI Only)
  83
- Selecting High Speed Lockout Mode (if Enabled)
  84
- Terminating a Defrost Cycle
  84
- Selecting CYCLE-SENTRY or Continuous Mode
  85
- Using the Gauges Key
  85
- Using the Sensors Key
  86
- Using the Main Menu
  87
- Languages
  88
- Main Menu Choices
  88
- Alarm Types
  90
- Alarms
  90
- Check Alarms
  90
- Log Alarms
  90
- Shutdown Alarms
  90
- Alarm Code Notification
  91
- Clearing Alarm Codes
  91
- Prevent Alarms
  91
- Displaying and Clearing Alarm Codes
  92
- Datalogger
  93
- Hourmeters
  93
- Keypad Lockout
  94
- Mode
  94
- Turn CYCLE-SENTRY on or off
  94
- Selecting CYCLE-SENTRY or Continuous Mode
  95
- Start Sleep Mode
  95
- Selecting Sleep Mode
  96
- Pretrip
  98
- Pretrip Test Conditions
  98
- Performing a Pretrip Test
  99
- Diesel/Electric Menu
  100
- Adjust Brightness
  101
- Time
  102
7 Operating Instructions Standard Hmi

103
- Controller Description
  104
- Controller Features
  104
- Display
  104
- Keys and LED Indicators
  105
- The Multi-Temperature Display and Zone Indicators
  106
- The Standard Display
  108
- Changing the Zone Setpoint
  111
- Starting the Diesel Engine
  112
- Starting the Electric Motor
  112
- Switching from Electric to Diesel
  112
- Selecting CYCLE-SENTRY or Continuous Mode
  113
- Selecting the High Speed Lock-Out Feature
  113
- Initiating a Manual Defrost Cycle
  114
- Terminating a Defrost Cycle
  114
- Alarm Code Notification
  115
- Alarms
  115
- Clearing Alarm Codes
  115
- Displaying Alarm Codes
  115
- Important Alarm Notes
  115
- Sending a Servicewatch Data Logger Start of Trip
  115
- Pretrip Test
  116
- Pretrip Test Conditions
  116
- Pretrip Test Considerations
  116
- Pretrip Test Results
  117
- Starting a Pretrip Test
  117
- Checking Truck HMI Control Panel Software Revision and Serial Number
  118
8 Electrical Maintenance

121
- Alternator Charging System Diagnostic Procedures
  122
- Alternator Identification
  122
- General Information
  122
- Alternator Load Test
  123
- General Diagnostic and Warranty Evaluation Procedure
  123
- Interface Board Fuse F4
  123
- Test Equipment for Checking Voltage and Current
  123
- Battery
  125
- Field Current Test
  125
- Fuses
  125
- Interface Board Leds
  127
- Smart Fets
  128
- SMART REEFER 2/3 (SR-2/3) Microprocessor Controller
  128
- Expansion Module
  129
- Expansion Module (SPECTRUM Systems ONLY [T-Series SPECTRUM and UT SPECTRUM])
  129
- Expansion Module Leds
  129
- Spectrum])
  129
- Flywheel (RPM) Sensor
  130
- Glow Plugs
  131
- AC Components (Model 50 Units Only)
  132
- Electrical Contactors
  132
- Unit Wiring
  132
- Condenser Fan Rotation
  133
- Evaporator Heaters (Optional)
  133
- Phase Select Module for Truck Unit Model 50 Applications
  133
- Overload Relay
  137
9 Engine Maintenance

139
- Emi 2000
  140
- Engine Lubrication System
  140
- Engine Oil Change
  140
- Engine Oil Pressure Switch/Sensor
  140
- Crankcase Breather System
  141
- Engine Air Cleaner (EMI 2000)
  141
- Oil Filter Change
  141
- Engine Cooling System
  143
- General Description
  143
- Bleeding Air from the Cooling System
  145
- Antifreeze Maintenance Procedures
  147
- ELC (Extended Life Coolant)
  147
- Engine Thermostat
  148
- Coolant Level Switch
  149
- Engine Fuel System
  150
- Maintenance
  150
- Operation
  150
- Bleeding the Fuel System
  151
- Draining Water from Fuel Tank
  157
- Electric Fuel Pump
  157
- Fuel Filter Replacement
  157
- Injection Pump Timing
  158
- Injection Pump Removal and Installation
  161
- Fuel Limit Screw
  163
- Fuel Solenoid
  163
- Engine Speed Adjustments
  165
- Adjust Engine Valve Clearance
  167
- Engine Mounts
  170
- Belt Tensions
  175
- Belts
  175
- Water Pump Belt
  177
- Engine/Electric Motor (Jackshaft) Belt - T-Series
  179
- Engine/Electric Motor (Jackshaft) Belt - T-500R/T-Dairy
  180
- Compressor/Electric Motor Belt - UT-Series
  182
- Engine/Electric Motor Belt - UT-Series
  182
- Electric Motor/Alternator Belt - UT-Series
  183
10 Refrigeration Maintenance

185
12 Structural Maintenance

247
- Condenser, Evaporator and Radiator Coils
  248
- Micro-Channel Coil Cleaning Recommendations
  248
- Unit and Engine Mounting Bolts
  248
- Unit Inspection
  248
- Defrost Damper
  250
- Defrost Drains (UT-Series)
  250
- Fan Location
  250
- Fanshaft Assembly
  251
- Disassembly
  252
- Reassembly
  254
- 13 Mechanical Diagnosis
  259
- 14 Electric Standby Diagnosis
  265
- Refrigeration System Diagnosis
  269
- Unit Description
  274
- Electrical Maintenance
  279
- Remote Evaporator System Diagnosis
  279
- Structural Maintenance
  279
- Wiring Diagrams and Wiring Schematics
  281

Thermo King T-600R Maintenance Manual (175 pages)

Brand: Thermo King | Category: Automobile Accessories | Size: 7.15 MB

Table of Contents
6
Safety Precautions
11
General Practices
11
Auto Start/Stop
12
Battery Installation and Cable Routing
12
Battery Removal
12
Refrigerant Hazards
12
Refrigerant Oil Hazards
13
Electrical Hazards
13
High Voltage
13
Low Voltage
14
Microprocessor Service Precautions
14
Welding Precautions
14
First Aid
15
First Aid, Refrigerant
15
First Aid, Refrigerant Oil
15
First Aid, Engine Coolant
15
First Aid, Electrical Shock
15
Specifications
16
Engine
16
Belt Tension
17
Engine Clutch - Hilliard
17
Refrigeration System
17
Electrical Control System
18
Fuses
18
Electrical Components
18
Electrical Standby (Model 50 Units Only)
19
T-600R and T-800R Electric Motor and Overload Relay
19
T-1000R Electric Motor and Overload Relay
19
Electric Heater Strips (Optional)
19
Standby Power Requirements
19
Unit Description
22
General Description
22
Design Features
22
Unit Options
23
Engine
23
ELC (Extended Life Coolant)
23
Clutch
23
Reciprocating Compressor
23
Standard HMI Control Panel
23
Mechanics HMI Control Panel
24
Premium HMI Control Panel (Optional)
24
CYCLE-SENTRYTM Start/Stop System
24
Defrost
24
DAS - Data Acquisition System (Optional)
25
Electric Standby (Model 50 Units Only)
25
Standard Model 50 Features
25
Optional Model 50 Features
25
Engine Compartment Components
25
Unit Protection Devices
25
Refrigeration System Components
28
Solenoids and Valves
28
Sensors, Switches, and Transducers
28
Refrigeration System Diagrams
29
Cool Mode
30
Purge Mode
31
Heat/Defrost Mode
32
Operating Instructions for Standard HMI Control Panel
33
Truck HMI Controller Description
33
SR-2 Truck HMI Controller
33
Display
33
Keys and LED Indicators
35
Turning the Unit on and off
37
The Standard Display
37
Changing the Setpoint
38
Starting the Diesel Engine
38
Starting the Electric Motor
39
Switching from Diesel to Electric
39
Switching from Electric to Diesel
39
Selecting CYCLE-SENTRY or Continuous Mode
40
Selecting the High Speed Lock-Out Feature
41
Initiating a Manual Defrost Cycle
41
Alarms
42
Sending a Servicewatch Data Logger Start of Trip
43
Pretrip Test
43
Pretrip Test Conditions
43
Conditions Where Pretrip Tests Are Not Allowed
43
Pretrip Test Sequence
43
Pretrip Test Considerations
44
Performing a Pretrip Test
44
Starting a Pretrip Test
44
Pretrip Test Results
45
Display Brightness
45
Checking Truck HMI Control Panel Software Revision and Serial Number
46
Operating Instructions for Premium HMI Control Panel
47
Truck Premium HMI Controller Description
47
Premium HMI Control Panel
47
Display
47
Keys
48
Hard Keys
48
Soft Keys
48
Turning the Unit on and off
48
If more than One Language Is Enabled
49
The Standard Display
50
Changing the Setpoint
50
Starting the Diesel Engine
51
Starting the Electric Motor
52
Switching from Diesel to Electric
52
Switching from Electric to Diesel
53
Initiating a Manual Defrost Cycle
53
Terminating a Defrost Cycle
54
Selecting High Speed Lockout Mode (if Enabled)
54
Selecting CYCLE-SENTRY or Continuous Mode
54
Using the Gauges Key
54
Using the Sensors Key
55
Using the Main Menu
56
Main Menu Choices
56
Languages
57
Alarms
58
Datalogger
62
Hourmeters
62
Mode
63
Selecting CYCLE-SENTRY or Continuous Mode
64
Selecting Sleep Mode
65
Pretrip
67
Diesel/Electric Menu
69
Adjust Brightness
70
Time
71
Electrical Maintenance
72
Alternator Charging System Diagnostic Procedures
72
General Information
72
Alternator Identification
72
Interface Board Fuse F4
73
Test Equipment for Checking Voltage and Current
73
Alternator Load Test
73
General Diagnostic and Warranty Evaluation Procedure
73
Field Current Test
75
Battery
75
Fuses
76
Interface Board Leds
77
Smart Fets
77
SMART REEFER 2 (SR-2) Microprocessor Controller
77
Flywheel (RPM) Sensor
77
Glow Plugs
78
Unit Wiring
79
AC Components (Model 50 Units Only)
79
Electrical Contactors
79
Evaporator Heaters (Optional)
79
Condenser Fan Rotation
79
Phase Select Module for Truck Unit Model 50 Applications
79
Overload Relay
82
Engine Maintenance
84
Emi 2000
84
Engine Lubrication System
84
Engine Oil Pressure Switch/Sensor
84
Engine Oil Change
84
Oil Filter Change
85
Engine Air Cleaner (EMI 2000)
85
Crankcase Breather System
86
Engine Cooling System
87
General Description
87
ELC (Extended Life Coolant)
89
Antifreeze Maintenance Procedures
89
Bleeding Air from the Cooling System
90
Engine Thermostat
91
Coolant Level Switch
92
Engine Fuel System
92
Operation
92
Maintenance
93
Bleeding the Fuel System
93
Draining Water from Fuel Tank
96
Fuel Filter Replacement
96
Electric Fuel Pump
96
Injection Pump Timing
97
Injection Pump Removal and Installation
99
Fuel Limit Screw
101
Fuel Solenoid
101
Engine Speed Adjustments
103
Adjust Engine Valve Clearance
104
Engine Mounts
107
Restraining Mount (Snubber) Adjustment
108
Belts
109
Engine/Electric Motor (Jackshaft) Belt
110
Electric Motor (Jackshaft)/ Compressor Belt
112
Water Pump Belt
114
Refrigeration Service Procedures
115
Evacuation, Dehydration, and Charging
115
Set up and Test of Evacuation Equipment
118
Unit Evacuation
118
Unit Charging
120
Refrigerant Gauge Removal
120
Refrigerant Leaks
120
Refrigerant Charge
120
Testing the Refrigerant Charge with an Empty Box (Controlled Check)
120
Testing the Refrigerant Charge with a Loaded Box (Quick Check)
121
Checking Compressor Oil
121
Refrigeration System Checks
122
Low Side Pump down
122
R404A
123
Unit Identification
123
Availability
123
Leak Detection
123
Compressor Oil
123
Compressors Shipped with POE Oil
123
Equipment Recommendations for Use with R404A
123
Refrigerant Recovery
124
Refrigeration System Component Locations
124
Accumulator Replacement
128
Removal
128
Installation
128
Compressor Test
128
Compressor Replacement
128
Installation
129
Compressor Oil Filter
129
Checking Compressor Oil Pressure
131
Priming New Compressor Installations
131
Condenser Check Valve and Purge Check Valve Test
132
Condenser Inlet Solenoid (CIS) Test
133
Condenser/Radiator Coil Replacement
133
Removal
133
Installation
134
Dehydrator (Filter-Drier) Replacement
134
Removal
134
Discharge Strainer Test
135
Discharge Strainer Replacement
135
Removal
135
Installation
135
Evaporator Coil Replacement
135
Expansion Valve Replacement
136
Removal
136
Installation
136
Heat Exchanger Replacement
136
Installation
137
High Pressure Cutout Switch (HPCO) Test
137
High Pressure Cutout Switch (HPCO) Replacement
138
Removal
138
Installation
138
High Pressure Relief Valve Replacement
138
Hot Gas Solenoid (HGS) Test
138
In-Line Check Valve Replacement
139
Removal
139
Installation
139
Purge Valve (PV) Test
139
Receiver Tank Pressure Check Valve Test
140
Receiver Tank Replacement
140
Removal
140
Installation
140
Solenoid Valve Replacement
140
Installation
141
Suction Pressure Regulator (SPR) Test
141
Suction Pressure Regulator (SPR) Replacement
141
Removal
141
Suction Pressure Transducer Testing
141
Suction Pressure Transducer Replacement
141
Installation
142
Clutch Maintenance
143
Centrifugal Clutch
143
Clutch Maintenance
145
Tools Required
145
Grease
145
Disassembly Procedure
145
Assembly Procedure (Using New Bearings and Seal)
146
Structural Maintenance
148
Unit and Engine Mounting Bolts
148
Unit Inspection
148
Condenser, Evaporator and Radiator Coils
148
Micro-Channel Coil Cleaning Recommendations
148
Fan Location
149
Plastic Defrost Damper
150
Fanshaft Assembly
151
Disassembly
151
Reassembly
153
Jackshaft Assembly
154
Disassembly
154
Reassembly
155
Mechanical Diagnosis
156
Electric Standby (Optional) Diagnosis
160
Refrigeration Diagnosis
162
Index
164
Wiring and Schematic Diagrams Index
166

Thermo King T-600R Operator's Manual (68 pages)

Brand: Thermo King | Category: Refrigerator | Size: 1.58 MB

Table of Contents
3
Introduction
5
General Information
5
Thermo Assistance
5
First Aid and Safety
6
Refrigerant Information
6
Safety Precautions
6
Unit Description
8
General Description
8
Design Features
8
Unit Options
9
Engine
9
ELC (Extended Life Coolant)
9
Clutch
9
Reciprocating Compressor
9
HMI Control Panel
9
CYCLE-SENTRYTM System
10
Defrost
11
DAS - Data Acquisition System
11
Engine Compartment Components
11
Electric Standby (Model 50 Units Only)
12
Unit Protection Devices
12
Unit Operating Instructions Standard TSR/TSR-3 HMI
16
Controller
16
The Multi-Temperature Display and Zone Indicators
20
Starting the Diesel Engine
21
Starting the Electric Motor
21
Alarms
21
Pretrip Test
22
Display Brightness
23
Checking Truck HMI Control Panel Software Revision
23
And Serial Number
23
Keypad Lockout
24
Unit Operating Instructions Premium HMI Controller
25
Keys
26
Turning the Unit on and off
27
The Standard Display
28
Operating the Unit in Single Zone Control Mode (SPECTRUM)
29
Starting the Diesel Engine
30
Starting the Electric Motor
30
Main Menu Overview (Spectrum)
31
Using the Main Menu
31
Alarms
32
Datalogger
36
Hourmeters
36
Mode
37
Selecting CYCLE-SENTRY or Continuous Mode
38
Selecting Sleep Mode
40
Pretrip
42
Diesel/Electric Menu
44
Adjust Brightness
45
Time
46
TSR/TSR-3 Alarm Codes
47
Electric Standby Operation
53
Electric Power Receptacle
53
Care and Maintenance
54
Pre-Trip Inspection
54
After Start Inspection
54
Loading
55
Warranty
58
Specifications
60
Engine
60
Engine Clutch - Hilliard
62
Refrigeration System
63
Electrical Control System
63
Electric Heater Strips (Optional)
64
Standby Power Requirements
64
Fuses
65
Electrical Components
66
Serial Number and Refrigerant Label Locations
68

Thermo King T-600R Installation Manual (70 pages)

Truck Edition (TSA, EMEIA and AP) Single Temperature Systems

Brand: Thermo King | Category: Air Conditioner | Size: 2.73 MB

Thermo King T-600R Manual (57 pages)

Brand: Thermo King | Category: Refrigerator | Size: 2.19 MB

Table of Contents
3
Introduction
7
Safety Precautions
10
General Safety Practices
10
Automatic Start/Stop Operation
10
Battery Installation and Cable Routing
11
Refrigerant
12
Refrigerant Oil
12
First Aid
13
Safety Decals and Locations
13
Refrigerant
15
Do Not Use Ether Starting Aids
16
Unit Description
17
General Information
17
Diesel Engine
17
ELC (Extended Life Coolant)
18
Clutch
18
Thermo King Reciprocating Compressor
18
Electronic Throttling Valve
19
HMI Control Panel
19
Premium
20
CYCLE-SENTRYTM Start-Stop Controls
21
The CYCLE-SENTRY
21
Telematics as Standard
21
Defrost
22
DAS - Data Acquisition System
22
Electric Standby
22
Engine Compartment Components
24
Unit Protection Devices
24
Manual Pretrip Inspection
29
Operating Instructions
32
Unit Operating Instructions Premium HMI Controller
32
Operating the TSR-3 Controller
35
Alarm Codes
36
Introduction
36
Loading and Enroute Inspections
38
Pre-Loading Inspection
38
Post-Loading Inspection
40
Specifications
45
Engine
45
Fuses
48
Electrical Control System
50
Electric Heater Strips
50
Refrigeration System
51
Warranty
53
Maintenance Inspection Schedule
54
Inspection and Service Intervals
54
Serial Number Locations
56
Recover Refrigerant
57

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Thermo King T-600R Manuals

Thermo King T-600R Maintenance Manual (282 pages)

Table of Contents

Table of Contents

3 Specifications

4 Maintenance Inspection Schedule

5 Unit Description

6 Operating Instructions Premium Hmi

7 Operating Instructions Standard Hmi

8 Electrical Maintenance

9 Engine Maintenance

10 Refrigeration Maintenance

12 Structural Maintenance

Thermo King T-600R Maintenance Manual (175 pages)

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Thermo King T-600R Operator's Manual (68 pages)

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Thermo King T-600R Installation Manual (70 pages)

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