Related Manuals for Thermo King V Series
Summary of Contents for Thermo King V Series
- Page 1 Operator’s Manual V-Series Units with Direct Smart Reefer V-100, V-200, V-200s, V-300, V-500, V-600, V-800 and Spectrum units Revision A T T K K 6 6 1 1 6 6 5 5 1 1 - - 1 1 8 8 - - O O P P - - E E N N December 2018...
- Page 2 If more information is required, consult your Thermo King Service Directory for the location and telephone number of the local dealer. T T h h e e r r m m o o K K i i n n g g ’ ’ s s w w a a r r r r a a n n t t y y s s h h a a l l l l n n o o t t a a p p p p l l y y t t o o a a n n y y e e q q u u i i p p m m e e n n t t w w h h i i c c h h h h a a s s b b e e e e n n “...
- Page 3 Thermo Assistance is a multi-lingual communication tool designed to put you in direct contact with an authorized Thermo King dealer. T T h h e e r r m m o o A A s s s s i i s s t t a a n n c c e e s s h h o o u u l l d d o o n n l l y y b b e e c c o o n n t t a a c c t t e e d d f f o o r r b b r r e e a a k k d d o o w w n n a a n n d d r r e e p p a a i i r r a a s s s s i i s s t t a a n n c c e e .
- Page 4 General Inquires and Unit Maintenance For general inquiries please contact your local Thermo King dealer. Go to www.europe.thermoking.com and select dealer locator for your local Thermo King dealer. Or refer to the Thermo King Service Directory for contact information. TK 61651-18-OP-EN...
- Page 5 I I n n t t r r o o d d u u c c t t i i o o n n Customer Satisfaction Survey Let your voice be heard! Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser.
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Page 6: Table Of Contents
Table of Contents Safety Precautions..........9 Danger, Warning, Caution, and Notice . - Page 7 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Fuses ..........28 Pharma .
- Page 8 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Post-Start Inspection ........44 Loading Procedure.
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Page 9: Safety Precautions
Safety Precautions Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions. -
Page 10: General Safety Practices
S S h h a a r r p p E E d d g g e e s s ! ! Exposed coil fins can cause lacerations. Service work on the evaporator or condenser coils is best left to a certified Thermo King technician. TK 61651-18-OP-EN... -
Page 11: Automatic Start/Stop Operation
H H a a z z a a r r d d o o f f E E x x p p l l o o s s i i o o n n ! ! An improperly installed battery could result in a fire, explosion, or injury. A Thermo King approved battery must be installed and properly secured to the battery tray. - Page 12 E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! ! Do not connect other manufacturer’s equipment or accessories to the unit unless approved by Thermo King. Failure to do so can result in severe damage to equipment and void the warranty.
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Page 13: Refrigerant
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Refrigerant Although fluorocarbon refrigerants are classified as safe, use caution when working with refrigerants or in areas where they are being used. -
Page 14: Refrigerant Oil
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Refrigerant Oil Observe the following precautions when working with or around refrigerant oil: W W A A R R N N I I N N G G P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! - Page 15 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s • I I n n h h a a l l a a t t i i o o n n : : Move victim to fresh air and use Cardio Pulmonary Resuscitation (CPR) or mouth-to-mouth resuscitation to restore breathing, if necessary.
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Page 16: Safety Decals
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Safety Decals Service The Service decal is located in an appropriate location internally. This decal gives you the information to access/download your unit operator manual, but also the safety icons associated with your unit. -
Page 17: Operation
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Operation The Operation decal is located in an appropriate position near your in-cab controller (HMI). -
Page 18: Condenser And Evaporator Fans
The unit can start and run automatically any time the unit is turned on. Turn the Microprocessor On/Off switch Off before doing inspections or working on any part of the unit. Please note that only Qualified and Certified personnel should attempt to service your Thermo King unit. Decals located behind service door. TK 61651-18-OP-EN... -
Page 19: Refrigerant
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Figure 4. Unit Auto-start Warning Refrigerant Refrigerant Decal is located adjacent to the service ports for charging or recovering the gas, as per the F-Gas regulation. -
Page 20: Type Certification
S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Type Certification UNECE R10 decal sample. TK 61651-18-OP-EN... -
Page 21: Unit Description
Unit Description Thermo King Vehicle Powered Truck Units are two-piece units comprised of a condenser and evaporator designed for fresh, frozen, and deep frozen applications on small trucks and vans. A belt driven compressor running off the vehicle’s engine operates the refrigeration system during mobile operation. -
Page 22: Standard Unit Features
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Standard Unit Features • C C o o n n d d e e n n s s e e r r - Lightweight design of aluminium construction, easy to service with automotive grade polypropylene cover. -
Page 23: Condenser
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Figure 5. Compressors Swash Plate Reciprocating Condenser The condenser is located on the roof of the vehicle or on the front of the cargo box. -
Page 24: Electronic Control System
Electronic Control System The Electronic Control System is composed of an Electronic Control Module (located inside the condenser unit) and the HMI. This HMI allows the truck driver to operate the Thermo King refrigeration unit. Figure 8. Description The Electronic Control System has the following characteristics: •... - Page 25 U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n A A u u t t o o S S t t a a r r t t : : Should the unit stop due to a failure in the power supply, whether during on-the-road or electric standby operation, it will start up again as soon as the power supply is re-established.
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Page 26: Unit Controls
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Unit Controls W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! ! Never operate the unit unless you completely understand the controls;... -
Page 27: Standby Operation (Models 20 And 50 Only)
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n 12. Maintenance Warns of the need to carry out maintenance to the unit. Symbol 13. -
Page 28: Electrical System
This 60 amp in-line fuse is non-serviceable and must only be replaced by an authorized Thermo King Dealer. I I g g n n i i t t i i o o n n P P o o w w e e r r F F u u s s e e - The ignition power fuse is connected to the vehicle’s fused ignition system. -
Page 29: Pharma
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Pharma Single and Multi-temperatures temperature Units qualified for pharmaceutical applications under Thermo King protocol are configured with specific Pharma configuration file and parameters loaded during commissioning by your local dealer. Evaporators fans have to run during the Null Cycle. -
Page 30: Operating Instructions
Operating Instructions General Operation In truck-driven units, temperature control is based on two values: The setting (Setpoint) of the electronic thermostat and the evaporator return temperature. The difference between these two temperatures will determine the mode of operation: cool, heat, or null. •... -
Page 31: Starting The Unit
Y Y e e a a r r o o f f m m a a n n u u f f a a c c t t u u r r e e : : Reference Serial Plate. Installation and commissioning are to be carried out by an authorised Thermo King Dealer in accordance with Thermo King procedures and drawings. Exceptions to this with the written authorisation of the manufacturer only. -
Page 32: Standard Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s N N o o t t e e s s : : 1. -
Page 33: Entering Setpoint Temperature
Setpoint Temperature. Multi-Temperature Units N N o o t t e e : : Since software MSK 544.03, Thermo King has introduced a Zone Priority function which allows Spectrum units to provide cooling or heating priority for a specific zone to satisfy setpoint as soon as possible. - Page 34 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s 1.
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Page 35: Compartment Selection
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Compartment Selection 1. - Page 36 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s •...
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Page 37: Initiating The Evaporator Manual Defrost Cycle
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s –... -
Page 38: Initiating The Condenser Manual Defrost Cycle
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s 3. - Page 39 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s 2.
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Page 40: Alarms
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Alarms When the unit is not operating properly, the microprocessor records the alarm code, alerts the operator by displaying the Alarm symbol and,... -
Page 41: Buzzers
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s If it is a multi-temperature unit, the —... -
Page 42: Alarm Code Descriptions Dsr
King Dealer. High Pressure Sensor Failure - The high pressure sensor has become faulty or disconnected. Contact your Thermo King Dealer. dr1, dr2 Cargo Doors Are Open (Units with door switch option only) - Doors are open, faulty door switches, or improper door switch configuration. -
Page 43: Clearing Alarm Codes
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Clearing Alarm Codes The alarm condition in the unit must first be corrected. -
Page 44: Loading And Inspection Procedures
DO NOT block the evaporator inlet or outlet. 4. Product should be pre-cooled before loading. Thermo King units are designed to maintain the load at the temperature at which it is loaded. Transport refrigeration units are not designed to reduce the load temperature. - Page 45 L L o o a a d d i i n n g g a a n n d d I I n n s s p p e e c c t t i i o o n n P P r r o o c c e e d d u u r r e e s s 2.
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Page 46: Specifications
Specifications Refrigeration System Contact your Thermo King dealer for refrigeration system service or maintenance. Compressor V-100/ V-200 V-300 V-500/ V-800 V-200s V-600 Compressor Model QP08N QP13 QP15 QP16 QP21 Displacement (cc) 146.7 Number of cylinders Electrical Control System 12 Vdc... - Page 47 S S p p e e c c i i f f i i c c a a t t i i o o n n s s V-200/V-300 and Spectrum Fuse 6: Condenser Fan 1/2 2 amps 2 amps Fuse 8: (Spectrum Only) EVAP2 Liquid Solenoid 20 amps 10 amps...
- Page 48 S S p p e e c c i i f f i i c c a a t t i i o o n n s s V-800 and Spectrum Fuse 6: Drain Heaters 1/2 2 amps 2 amps 20 amps 10 amps Fuse 8: (Spectrum Only) EVAP2 Liquid Solenoid...
- Page 49 S S p p e e c c i i f f i i c c a a t t i i o o n n s s Evaporator Fan Motors (Each) Voltage 13 Vdc 26 Vdc Full Load Current 7.5 Amps 4 Amps Power Rating...
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Page 50: Electric Motor (Model 50)
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Electric Motor (Model 50) AC Electric Compressor Motors and Overload Relays Horse- Voltage/ Kilowatts Full Load... - Page 51 S S p p e e c c i i f f i i c c a a t t i i o o n n s s Bluetooth Version 4.0 Bluetooth Classic /Bluetooth Low Energy (BLE) Serial Ports 2 External Serial Ports for TracKing extensions or Third- Party Connect Input Power 12V Nominal...
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Page 52: Warranty
Warranty Please contact your nearest Thermo King dealer for terms of the Thermo King North American Trailer Unit Limited Warranty. Please also refer to TK 61654-18-WA Thermo King EMEA Unit Limited Warranty for Vehicle Powered Truck Units. TK 61651-18-OP-EN... -
Page 53: Inspection And Service Intervals
Inspection and Service Intervals Weekly Pre-Trip Checks 1. Visually inspect belt. 2. Listen for unusual noises, vibrations, etc. 3. Visually inspect unit for fluid leaks (coolant, oil, refrigerant). 4. Visually inspect unit for damaged, loose or broken parts (including air ducts and bulkheads, if so equipped). -
Page 54: Weekly Post-Trip Checks
4. Check for physical damage to the unit. Inspection and Service Schedules To ensure that your Thermo King unit operates reliably and economically over its full life, and to avoid limiting its warranty cover, the appropriate inspection and service schedule must be followed. Inspection and Service... -
Page 55: Service Record
I I n n s s p p e e c c t t i i o o n n a a n n d d S S e e r r v v i i c c e e I I n n t t e e r r v v a a l l s s age of the unit. -
Page 56: Serial Number Locations
Serial Number Locations 1. C C O O N N D D E E N N S S E E R R : : Nameplate located on the front inside edge of condenser frame (Cover needs to be removed). 2. S S T T A A N N D D B B Y Y C C O O M M P P R R E E S S S S O O R R : : 20 and 50 Models only. Nameplate located on standby compressor body. -
Page 57: Recover Refrigerant
Recover Refrigerant At Thermo King®, we recognize the need to preserve the environment and limit the potential harm to the ozone layer that can result from allowing refrigerant to escape into the atmosphere. We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere. - Page 58 N N o o t t e e s s TK 61651-18-OP-EN...
- Page 59 N N o o t t e e s s TK 61651-18-OP-EN...
- Page 60 Our people and our family of brands — including Club Car ® , Ingersoll Rand ® , Thermo King ® and Trane ® —work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables;...