Renishaw RMP600 Installation Manual
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Renishaw RMP600 Installation Manual

High accuracy radio machine probe
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Installation guide
H-5312-8503-08-A
RMP600 high accuracy radio machine
probe

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Summary of Contents for Renishaw RMP600

  • Page 1 Installation guide H-5312-8503-08-A RMP600 high accuracy radio machine probe...
  • Page 2 © 2008–2017 Renishaw plc. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.

  • Page 3: Table Of Contents

    RMP600 specification ........
  • Page 4 Positioning the RMP600 and RMI or RMI-Q ........

  • Page 5: Before You Begin

    Trade marks • neglected, mishandled or inappropriately used; RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of • modified or altered in any way except with the Renishaw plc in the United Kingdom and other prior written agreement of Renishaw.

  • Page 6: Patents

    RMP600 installation guide Patents Features of RMP600 and features of similar products are the subject of one or more of the following patents and/or patent applications: CN 100416216 JP 3967592 CN 100466003 JP 4237051 CN 101142461 JP 4575781 CN 101171493...

  • Page 7: Ec Declaration Of Conformity

    47 CFR Section 15.19 This device complies with part 15 of the FCC Rules. Operation is subject to the following two Renishaw plc hereby declares that the RMP600 is conditions: in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC.

  • Page 8: Radio Approval

    RMP600 installation guide Radio approval Radio approvals Radio equipment – Canadian warning Argentina: CNC ID: 16-9815 statements Australia: E2067 R-NZ Brazil: 3019-11-2812 English Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for “Este equipamento opera em caráter secundário,...
  • Page 9 Taiwan: CCAC08LP0330T1 USA: FCC ID: KQGRMP600 Vietnam: C0119200815BE01A2 Iceland Liechtenstein Montenegro Norway Switzerland Turkey China: Exempt...

  • Page 10: Safety

    To reduce the risk of shipment delays, if you that used batteries should not be mixed with need to return the products to Renishaw for any general household waste. Please dispose of reason, do not return any batteries.
  • Page 11 • all 0 V/ground connections should be connected to the machine “star point” (the “star point” is a single point return for all equipment ground and screen cables) This is very important and failure to adhere to this can cause a potential difference between grounds; •...
  • Page 12 RMP600 installation guide This page is intentionally left blank.

  • Page 13: Rmp600 Basics

    • The ability to be used in applications the RMP60, the RMP600 provides existing probe where axial and radial reorientations are users with a simple upgrade to solid-state strain used, enabled by the use of solid state...

  • Page 14: System Interface

    System interface Probe modes The RMI and RMI-Q are integrated interfaces/ The RMP600 probe can be in one of three modes: receivers used to communicate between the Standby mode – Probe is waiting for a switch-on RMP600 probe and the machine control signal.
  • Page 15 500 rev/min. In “radio on” mode, the switch-on time is user selectable “fast” or “standard” when using The RMP600 must be on for a minimum of RMI-Q (selection is made in RMI-Q). Otherwise 1 second before being switched off.

  • Page 16: Enhanced Trigger Filter

    When the filter is enabled, a constant 8 ms or 16 ms delay is introduced to the probe’s output. Multiple probe mode is a function of the RMP600, The factory setting is 8 ms. If false triggering is as such, the option will not appear when the noticed, then consider increasing the filter delay to “radio on”...

  • Page 17: Acquisition Mode

    NOTES: Systems using the RMI-Q can be partnered with up to four RMP600s manually. Alternatively this can be achieved by using ReniKey; a Renishaw machine macro cycle which does not require the RMI-Q to be power cycled. For more information or to download ReniKey free of charge visit: www.renishaw.com/mtpsupport/renikey...

  • Page 18: Rmp600 Dimensions

    RMP600 installation guide RMP600 dimensions 50 (1.97) 19 (0.75) Battery cassette Shank switch (optional) A range of probe-ready shanks is available from Renishaw M4 stylus 15° 15° XY overtravel Probe status LED 76 (2.99) Window Dimensions given in mm (in)

  • Page 19: Rmp600 Specification

    RMP600 specification Principal application Workpiece inspection and job set-up on multi-tasking machines, machining centres and gantry machining centres. Dimensions Length 76 mm (2.99 in) Diameter 63 mm (2.48 in) Weight (without shank) With batteries 1010 g (35.65 oz) Without batteries 940 g (33.18 oz)
  • Page 20 100 days 130 days 60 days 115 hours Lithium-thionyl 1300 days 200 days 260 days 120 days 230 hours chloride NOTE: Using RMP600 with “fast radio on” mode will result in a 5% reduction in usage and standby battery life.

  • Page 21: Recommended Styli

    If a stem RMP600 application and that it may be necessary with a reduced diameter is required, then it is to select specialised styli configurations to meet recommended that an M4 stem with a short length specific application requirements.
  • Page 22 RMP600 installation guide 2.10 This page is intentionally left blank.

  • Page 23: System Installation

    RMI or RMI-Q are kept within the performance envelope shown overleaf. Coolant and swarf residue accumulating on the RMP600 and RMI or RMI-Q may have a detrimental effect on transmission performance. Wipe clean as often as is necessary to maintain...

  • Page 24: Positioning The Rmp600 And Rmi Or Rmi-Q

    15 m (49.2 ft) operating range. Performance envelope when using the RMP600 with the RMI or RMI-Q 75° 15 (49) RMP600 probe 60°...

  • Page 25: Preparing The Rmp600 For Use

    Preparing the RMP600 for use Fitting the stylus 1.8 Nm – 2.2 Nm (1.3 lbf.ft – 1.6 lbf.ft) M-5000-3707...

  • Page 26: Installing The Batteries

    RMP600 installation guide Installing the batteries NOTES: See Section 5, “Maintenance” for a list of suitable battery types. Ensure the product is clean and dry before inserting batteries. Do not allow coolant or debris to enter the battery compartment. When inserting batteries, check that the battery polarity is correct.

  • Page 27: Mounting The Probe On A Shank

    Mounting the probe on a shank NOTE: Where the RMP600 is to be used with a shank switch, remove the plug from the rear of the probe using pliers and replace it with the bobbin (A-4038-0303). 4.0 mm A/F × 2 ×...

  • Page 28: Stylus On-Centre Adjustment

    RMP600 installation guide Stylus on-centre adjustment NOTES: During adjustment, take care not to rotate the probe relative to the shank, as this can damage × 4 the bobbin (A-4038-0303), where fitted. If a probe and shank assembly is dropped, it must be rechecked for correct on-centre adjustment.

  • Page 29: Calibrating The Rmp600

    Calibrating the RMP600 Calibrating in a bored hole or on a turned diameter Why calibrate a probe? Calibrating a probe, either in a bored hole or on a turned diameter of known size, automatically A spindle probe is just one component of the...
  • Page 30 RMP600 installation guide This page is intentionally left blank.

  • Page 31: Trigger Logic

    Trigger Logic™ Reviewing the probe settings > 5 s LED check Key to the symbols LED short flash LED long flash  Switch-on method Radio on Shank on Spin on (omitted if multiple probe mode is selected) or Switch-off method (omitted for shank on) Radio off or Short timeout Medium timeout...

  • Page 32: Multiple Probe Settings

    RMP600 installation guide Multiple probe settings Deflect the stylus for less than 4 seconds to cycle to the next setting. Multiple probe mode Mode off Mode on Machine 1 Machine 2 Machine 3 Machine 4 Machine 5 Machine 6 Machine 7...

  • Page 33: Probe Settings Record

    Auto reset on/Filter on (8 ms) Auto reset on/Filter on (16 ms) Auto reset off/Filter off  Multiple probe mode Off (factory set) See “Multiple On (machine number) probe settings” Factory settings are for kit (A-5312-0001) only. RMP600 serial no ........

  • Page 34: Changing The Probe Settings

    RMP600 installation guide Changing the probe settings Insert the batteries or, if they have already been > 5 s installed, remove them for five seconds and then refit them. Following the LED check, immediately deflect the stylus and hold it deflected until five red flashes ...
  • Page 35 (Renishaw part no. H-4113-8554) or the installation guide RMI-Q radio machine interface (Renishaw part no. H-5687-8504). NOTE: To partner an RMP600 with an RMI NOTE: To partner an RMP600 with an RMI-Q please see “RMP600 – RMI partnership”. Once please see “RMP600 – RMI-Q partnership”. Once...

  • Page 36: Rmp600 - Rmi Partnership

    Further partnering envelope. will be required if either the RMP600 or RMI In configuration mode, configure the probe is changed, or if a system is reconfigured for settings as required until you reach the multiple probes (multiple probe mode).

  • Page 37: Rmp600 - Rmi-Q Partnership

    RMP600 – RMI-Q partnership An RMP600 that is partnered with the RMI-Q but then used with another system will need to System set-up is achieved by using Trigger Logic be repartnered before being used again with the and powering on the RMI-Q or applying ReniKey.

  • Page 38: Operating Mode

    RMP600 installation guide Operating mode LEDs LEDs LEDs flashing flashing flashing green Probe status LEDs LED colour Probe status Graphic hint Flashing green Probe seated in operating mode Flashing red Probe triggered in operating mode Flashing green and blue Probe seated in operating mode – low battery Flashing red and blue Probe triggered in operating mode –...

  • Page 39: Maintenance

    Further dismantling and repair of Renishaw transmission. equipment is a highly specialised operation, which must be carried out at an authorised Renishaw Service Centre. Equipment requiring repair, overhaul or attention under warranty should be returned to your supplier.

  • Page 40: Changing The Batteries

    RMP600 installation guide Changing the batteries CAUTIONS: Do not leave dead batteries in the probe. When changing batteries, do not allow coolant or debris to enter the battery compartment. When changing batteries, check that the battery polarity is correct. Take care to avoid damaging the battery cassette gasket.
  • Page 41 NOTES: After removing the old batteries, wait more than 5 seconds before inserting the new batteries. Do not mix new and used batteries or battery types, as this will result in reduced life and damage to the batteries. Always ensure that the cassette gasket and mating surfaces are clean and free from dirt before reassembly.

  • Page 42: Diaphragm Replacement

    RMP600 installation guide Diaphragm replacement M3 screw RMP600 diaphragms 2.5 mm A/F 1 Nm (0.74 lbf.ft) The probe mechanism is protected from coolant and debris by two diaphragms. These provide Cover adequate protection under normal working conditions. You should periodically check the outer diaphragm...

  • Page 43: Fault-Finding

    Incorrect multiple probe mode setting Check configuration and alter as configured. required. RMP600 in hibernation mode Ensure probe is in range and wait (“radio on” method only). up to 30 seconds, then resend switch-on signal. Check position of RMI or RMI-Q, see operating envelope.
  • Page 44 RMP600 installation guide Symptom Cause Action Machine stops Radio link failure/RMP600 out of Check interface/receiver and unexpectedly during a range. remove obstruction. probing cycle. RMI or RMI-Q receiver/machine Refer to receiver/machine user’s fault. guide. Dead batteries. Change batteries. Excessive machine vibration Change enhanced trigger filter.
  • Page 45 Machine tool faulty. Perform health checks on machine tool. RMP600 status LEDs do Radio link failure – RMP600 out Check position of RMI or RMI-Q, not correspond to RMI of RMI or RMI-Q range. see operating envelope. or RMI-Q status LEDs.
  • Page 46 Probe out of range. Check position of RMI or RMI-Q, see operating envelope. Dead batteries. Change batteries. RMP600 and RMI or RMI-Q are Partner RMP600 with RMI or not partnered. RMI-Q. Probe selection error. Verify that one RMP is working and is correctly selected.

  • Page 47: Parts List

    Parts list Item Part number Description RMP600 A-5312-0001 RMP600 probe with batteries, tool kit and quick-start guide (factory-set to radio on/radio off). Battery P-BT03-0005 AA battery – alkaline – supplied as standard with probe (two required). Battery P-BT03-0008 AA battery – lithium-thionyl chloride (two required).
  • Page 48 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge uk@renishaw.com Gloucestershire, GL12 8JR United Kingdom www.renishaw.com For worldwide contact details, visit www.renishaw.com/contact *H-5312-8503-08* Part no. H-5312-8503-08-A © 2008–2017 Renishaw plc Issued: 10.2017...

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