Emerson Rosemount 1054B Instruction Manual

Emerson Rosemount 1054B Instruction Manual

Microprocessor ph/orp analyzer
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Summary of Contents for Emerson Rosemount 1054B

  • Page 1 (217) 352-9330 | Click HERE Find the Emerson / Rosemount Analytical 1054BLC at our website:...
  • Page 2 Instruction Manual PN 51-1054BpH/rev.B April 2003 Model 1054B pH/ORP Microprocessor pH/ORP Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 (IP65). No external connection to the instrument of more than 60VDC or 43V peak allowed with the exception of power and relay terminals. Any violation will impair the safety protection provided. Emerson Process Management Rosemount Analytical Inc. 2400 Barranca Parkway...
  • Page 4 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 5 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 6: Table Of Contents

    MODEL 1054B pH/ORP TABLE OF CONTENTS MODEL 1054B pH/ORP MICROPROCESSOR ANALYZER TABLE OF CONTENTS Section Title Page DESCRIPTION AND SPECIFICATIONS ..............Features and Applications ..................Physical Specifications-General ................Instrument Specifications..................INSTALLATION....................... General ........................Unpacking and Inspection ..................Mechanical Installation .................... Electrical Wiring .......................
  • Page 7 MODEL 1054B pH/ORP TABLE OF CONTENTS TABLE OF CONTENTS CONT’D. Section Title Page DIAGNOSTICS AND TROUBLESHOOTING ........Diagnostics ................... Troubleshooting ..................Instrument Maintenance ............... RETURN OF MATERIALS ..............General....................Warranty Repair..................Non Warranty Repair ................LIST OF FIGURES Figure No. Title Page Panel Mounting Cutout .................
  • Page 8: Description And Specifications

    MODEL 1054B pH/ORP SECTION 1.0 DESCRIPTION AND SPECIFICATIONS SECTION 1.0 DESCRIPTION AND SPECIFICATIONS • pH ELECTRODE DIAGNOSTICS warn user of the need for calibration or electrode replace- ment. • AUTOMATIC BUFFER RECOGNITION with stored buffer-temperature curves (1054B pH only). • NEMA 4X (IP65) WEATHERPROOF CORROSION-RESISTANT ENCLOSURE.
  • Page 9: Physical Specifications-General

    MODEL 1054B pH/ORP SECTION 1.0 DESCRIPTION AND SPECIFICATIONS 1.2 PHYSICAL SPECIFICATIONS EMI/RFI: EN61326 Enclosure: Black, ABS, NEMA 4X, IP65, CSA Enclosure 4 LVD: EN61010-1 144 X 144 X 192 mm (5.7 X 5.7 X 7.6 in.) Ambient Humidity: LED max 95% RH Wall Mount Enclosure: NEMA 4X, Heavy duty (LCD max 85% RH @ 50°C) fiberglass, reinforced thermoplastic.
  • Page 10: Installation

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION SECTION 2.0 INSTALLATION 2.1 GENERAL. This analyzer's enclosure is suitable Align the latches as shown and insert the analyz- for outdoor use. However it should be located in an er enclosure through the front of the panel cutout. area where temperature extremes and vibrations are Tighten the screws for a firm fit.
  • Page 11: Electrical Wiring

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION 2.4 ELECTRICAL WIRING. The Model 1054B has NOTE three conduit openings in the bottom rear of the The user must provide a means to discon- analyzer housing which will accommodate -inch nect the main power supply in the form of conduit fittings.
  • Page 12: Panel Mounting Cutout

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG. NO. REV. 41054B01 FIGURE 2-1. Panel Mounting Cutout Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 13: Panel Mounting Tab Installation

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION DWG. NO. REV. 41054A26 FIGURE 2-2. Panel Mounting Tab Installation Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 14: Wall Mounting J-Box Installation

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION ITEM PART NUMBER DESCRIPTION QUANTITY 23058-01 S Assy, J-Box 33030-00 Bracket, wall mtg 9900600 Nut, 6-32 Hex 9910600 Washer, Flat #6 9910610 Washer, Lock Int. #6 9600612 Screw, 6-32 X .75 9510048 Seal, Weathertight DWG.
  • Page 15: Wall Mounting J-Box Wiring

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG. NO. REV. 41054B13 FIGURE 2-4. Wall Mounting J-Box Wiring Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 16: Pipe Mounting Installation

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG. NO. REV. 41054B02 FIGURE 2-5. Pipe Mounting Installation Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 17: Electrical Wiring

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION DWG. NO. REV. 41054B03 FIGURE 2-6. Electrical Wiring Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 18: Integral Preamp Wiring

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION DWG. NO. REV. 41054B32 FIGURE 2-7. Integral Preamp Wiring Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 19: Wall Mount Enclosure (Option -20)

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG. NO. REV. 41054B43 FIGURE 2-8. Wall Mount Enclosure (Option -20) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 20: Integral Preamp Wiring For Group Ii Wall Mount Enclosure

    MODEL 1054B pH/ORP SECTION 2.0 INSTALLATION MILLIMETER INCH DWG. NO. REV. 41054B44 FIGURE 2-9. Integral Preamp Wiring for Group II Wall Mount Enclosure Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 21: Description Of Controls

    MODEL 1054B pH/ORP SECTION 3.0 DESCRIPTION OF CONTROLS SECTION 3.0 DESCRIPTION OF CONTROLS 3.1 KEYBOARD FUNCTIONS. C. Alarm 1 and Alarm 2 Setpoint. The ZERO alarm setpoint may be adjusted by All functions of the 1054B are accessed through key- pressing the ALARM 1 or ALARM 2 key board entry routines.
  • Page 22: Lcd Display

    MODEL 1054B pH/ORP SECTION 3.0 DESCRIPTION OF CONTROLS 3.1.1 Item Selection and Value Adjustment Keys. B. Scroll Key ( é ). This key is used to The three keys located on the lower right side of the scroll through menu when selected, or é...
  • Page 23: Key Description

    MODEL 1054B pH/ORP SECTION 3.0 DESCRIPTION OF CONTROLS TABLE 3-1. Key Description MAIN FUNCTION (PRESS ONCE) SECOND FUNCTION (PRESS TWICE QUICKLY) Displays - pH/ORP. Displays - current output (mA or % full OUTPUT scale). Set Function (w/SELECT) - One point standardization of pH/ORP.
  • Page 24: Information Mnemonics

    MODEL 1054B pH/ORP SECTION 3.0 DESCRIPTION OF CONTROLS TABLE 3-2. Information Mnemonics MNEMONIC DESCRIPTION MNEMONIC DESCRIPTION Automatic Buffer 1 Access locked - enter security code Automatic Buffer 2 Displays pH/ORP output in percent Adjustment to value reading pH Display Incorrect entry ORP Display Buffer 1 Set mode...
  • Page 25: Configuration

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION SECTION 4.0 CONFIGURATION 4.1 CONFIGURATION. This section details all of the Enter Set Mode. Pressing the ACCESS key twice items available in the Set Mode to configure the in rapid succession will place the analyzer in Set analyzer to a specific application.
  • Page 26: Menu Items (Ph)

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION FIGURE 4-1. Menu Items (pH) °F Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 27: Configuration Work Sheet (Ph)

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION TABLE 4-1. Configuration Work Sheet (pH) Use this work sheet to assist in the configuration of the analyzer. Date: ____________________ RANGE FACTORY SET USER SET A. Alarm 1 Setup (AL1) 1. Alarm Configuration (On/OFF) _________ 2.
  • Page 28: Set Function Menu (Orp)

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION FIGURE 4-2. Set Function Menu (ORP) °F °C Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 29: Configuration Worksheet (Orp)

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION TABLE 4-2. Configuration Worksheet (ORP) Use this work sheet to assist in the configuration of the analyzer. Date: ____________________ RANGE FACTORY SET USER SET A. Alarm 1 Setup (AL1) 1. Alarm Status (On/OFF) _________ 2.
  • Page 30: Alarm 1 And 2

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.2 ALARM 1 AND 2. Display Mnemonic AL1 or AL2. 4.2.1 Alarm Setup (AL1/AL2). Used to set alarm relay logic. The alarms may be con- figured to perform on-off process control. See note Enter Set Mode by pressing ACCESS key twice. below.
  • Page 31: Interval Timer

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.3.1 Interval Timer Set Up (Int). 4.3 INTERVAL TIMER. Display Mnemonic Int. This item is used to set the interval timer's relay logic. The Enter Set Mode by pressing ACCESS key twice. timer can be used for sensor maintenance, such as wash cycle or ultrasonic cleaner activation.
  • Page 32: Temperature

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.4 TEMPERATURE. Display Mnemonic t-C. Select 4.5 CURRENT OUTPUT. Display Mnemonic OUt. This this item for temperature reading and compensation item is used to configure the current output signal. choices. A. Output Dampening. Display Mnemonic dPn. A.
  • Page 33: Ph Electrode Diagnostics

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION If you want to use this feature as a warning yet not 4.6 pH ELECTRODE DIAGNOSTICS (1054B pH only). Display Mnemonic InP. Under this item are func- upset your process, use Alarm 2 as a fault alarm (Refer to Section 4.2) and set the default current output to non tions associated with glass electrode diagnostics.
  • Page 34: Solution Temperature Compensation And Isopotential Point

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.6.1 pH Electrode Diagnostics Setup 4.7 SOLUTION TEMPERATURE COMPENSATION AND ISOPOTENTIAL POINT (Model 1054B pH Enter the Set Menu by pressing the ACCESS key only). Display Mnemonic iSO. Used for applications twice. where the process' isopotential point (iPH) and temper- ature coefficient (tCO) are not standard.
  • Page 35: Defaults

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.8 DEFAULTS. Display Mnemonic dFt. This item is 4.8.1 Default Setup (dFt). used to set the configuration of relays and output Enter Set Mode by pressing the ACCESS key default conditions during fault or hold status. See twice.
  • Page 36: Automatic Buffer Mode

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.9 AUTOMATIC BUFFER MODE (1054B pH only). NOTE Display Mnemonic AbF. Software selectable on or oFF. If any buffers other than those listed here Factory setting is on. With the oFF setting, calibration will be used (such as some Fisher or Ingold is performed according to Section 5.3.2, without auto- buffers), the AbF setting should be oFF and matic recognition and temperature compensation of...
  • Page 37: Alarm Setpoint

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.10 ALARM SETPOINT. The alarm setpoints should NOTE be adjusted after completing the configuration proce- Alarm logic may be changed from normal- dure as outlined in Sections 4.2 to 4.9. ly open (N.O.) to normally closed (N.C.) by cutting circuits on the power supply PCB Press the PV key to ensure that the analyzer is (W-5, W-7, W-9) and adding jumpers (W-...
  • Page 38: Output Scale Expansion

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.11 OUTPUT SCALE EXPANSION. This section B. Full Scale (F.S.) Point (20 mA) should be followed if it is desired to scale the current output to an operating range other than the factory Press the PV key to ensure that the analyzer is setting of 0-14 pH full scale.
  • Page 39: Simulate Current Output

    MODEL 1054B pH/ORP SECTION 4.0 CONFIGURATION 4.12 SIMULATE CURRENT OUTPUT. The output can B. Simulate Output in Current S i C . The output can be simulated to check the operation of devices such be simulated in mA units if d-O in Section 4.5 was con- as valves, pumps, or recorders.
  • Page 40: Start-Up And Calibration

    MODEL 1054B pH/ORP SECTION 5.0 START-UP AND CALIBRATION SECTION 5.0 START-UP AND CALIBRATION 5.1 START-UP AND CALIBRATION. Calibration and 5.3.1 Automatic Calibration operation of the Model 1054B should begin only after Press the HOLD key twice to place the analyzer in completion of configuration of the analyzer.
  • Page 41: Ph Standardization

    MODEL 1054B pH/ORP SECTION 5.0 START-UP AND CALIBRATION 5.3.2 Calibration With Automatic Features Using a calibrated pH instrument with automatic Disabled. temperature compensation, determine the pH of the process or grab sample. The calibration is Press the HOLD key twice to place the analyzer best performed at the process temperature.
  • Page 42: Standard Orp Solution

    MODEL 1054B pH/ORP SECTION 5.0 START-UP AND CALIBRATION 5.7. STANDARD ORP SOLUTION (1054B ORP only). Procedures are given below for making (2) types of standard ORP solutions with known oxidation TABLE 5-1 reduction potentials. Either one will be used to cali- brate the ORP system following the steps at the end of ORP of Saturated Quinhydrone Solution the section.
  • Page 43: Orp Standardization

    MODEL 1054B pH/ORP SECTION 5.0 START-UP AND CALIBRATION 5.8. ORP STANDARDIZATION (1054B ORP only). 5.9. SENSOR MAINTENANCE. Before preforming For maximum accuracy, the sensor should be stan- maintenance or repair of the sensor, the Model 1054B dardized in the ORP standard process or process grab should be placed in hold.
  • Page 44: Keyboard Security

    MODEL 1054B pH/ORP SECTION 6.0 KEYBOARD SECURITY SECTION 6.0 KEYBOARD SECURITY 6.1 KEYBOARD SECURITY. Display Mnemonic COd. 6.1.2 Keyboard Security (COd). Select this feature to display the user defined security Enter Set Mode by pressing ACCESS key twice. code. Any three digit number may be used for this code.
  • Page 45: Theory Of Operation

    MODEL 1054B pH/ORP SECTION 7.0 THEORY OF OPERATION SECTION 7.0 THEORY OF OPERATION 7.2 THEORY OF OPERATION (ORP). This section is 7.1 THEORY OF OPERATION (pH). This section is a a general description of how the 1054B ORP oper- general description of how the Model 1054B pH oper- ates.
  • Page 46: Diagnostics And Troubleshooting

    MODEL 1054B pH/ORP SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING 8.1 DIAGNOSTICS. The Model 1054B has a diag- 8.1.1 Fault Mnemonics. Table 8-1 lists the fault nostic feature which automatically searches for fault mnemonics and describes the meaning of each. conditions that would cause an error in the measured pH/ORP value.
  • Page 47: Troubleshooting Guide (Ph)

    MODEL 1054B pH/ORP SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING TABLE 8-3. Troubleshooting Guide 1054B pH SYMPTOM PROBLEM ACTION Fault code CAL. 1. Warning to calibrate sensor with 1. Calibrate with buffers buffers. Electrode is aging or coated. (First clean if necessary.). 2.
  • Page 48: Troubleshooting Guide (Orp)

    MODEL 1054B pH/ORP SECTION 5.0 START-UP AND CALIBRATION TABLE 8-4. Troubleshooting Guide 1054B ORP SYMPTOM PROBLEM ACTION Change in ORP reading (value 1. Old or coated glass electrode 1. Clean or replace glass electrode shrinking) ORP value locks up (no charge 1.
  • Page 49: Troubleshooting

    MODEL 1054B pH/ORP SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING 8.2 TROUBLESHOOTING. The Model 1054B 8.2.5 Electrode Input (1054B pH). Display Mnemonic Analyzer is designed with state-of-the-art micro- Ein. When selected, the analyzer displays the millivolt processor circuitry, making troubleshooting simple and input from the sensor.
  • Page 50: Replacement Parts

    MODEL 1054B pH/ORP SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING TABLE 8-6. Replacement Parts TABLE 8-7. Accessories DESCRIPTION DESCRIPTION 22966-00 PCB, LCD Digital Display 2001492 Stainless Steel Tag 23025-01 Panel Mounting Kit 23053-00 Mounting Bracket, 2-inch Pipe 23739-00 PCB Power Supply 23054-01 Mounting Bracket, Wall, with Junction box 23245-01 PCB, LED Digital Display...
  • Page 51: Return Of Materials

    MODEL 1054B pH/ORP SECTION 9.0 RETURN OF MATERIALS SECTION 9.0 RETURN OF MATERIALS 9.1 GENERAL. To expedite the repair and return of Send the package prepaid to: instruments, proper communication between the cus- Rosemount Analytical Inc. tomer and the factory is important. A return material 2400 Barranca Parkway authorization number is required.
  • Page 52 NESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. RETURN OF MATERIAL Material returned for repair, whether in or out of warranty, should be shipped prepaid to: Emerson Process Management Liquid Division 2400 Barranca Parkway...
  • Page 53 The right people, the right answers, right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http://www.raihome.com Credit Cards for U.S. Purchases Only. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 http://www.raihome.com...

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