Page 1 00809-0100-4686 English Rev. FA Installation and Operation Manual ProPlate Flowmeter ® Mass ProPlate Flowmeter ® Model 1195 Integral Orifice...
Page 3: Table Of Contents
Table of Contents SECTION 1 Safety Messages ......... 1-1 How to Use this Manual .
Page 4 Rosemount Model 1195/ProPlate/Mass ProPlate Mass ProPlate Configurations......2-15 Liquid Service in a Horizontal Pipe ....2-15 Gas Service in a Horizontal Pipe.
Page 5 Table of Contents Field Wiring (Power and Signal) ......3-6 Install Electrical Grounds ......3-7 Field Wiring Ground .
Page 6 Rosemount Model 1195/ProPlate/Mass ProPlate Diagnostics and Service ......5-13 Transmitter Test .
Page 7 Table of Contents Setup Screens ........6-12 Setup Compensated Flow (Gas Configuration) .
Page 8 Rosemount Model 1195/ProPlate/Mass ProPlate Miscellaneous EA Selections ......6-55 View Toolbar........6-55 View Status Bar...
Page 9 Table of Contents SECTION 10 Model 1195 Integral Orifice ......10-1 Ordering Information.
Page 10 Rosemount Model 1195/ProPlate/Mass ProPlate Functional Specifications......10-10 Service........10-10 Pipe Sizes .
Page 11 Table of Contents Function Keys ........A-19 Alphanumeric and Shift Keys .
Page 13 Product Manual Installation and Operation Manual ProPlate Flowmeter ® Mass ProPlate Flowmeter ® Model 1195 Integral Orifice NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
Page 15: Safety Messages
Section Introduction The Model 1195 Integral Flow Orifice Assembly is a primary flow element. It is designed to create a differential pressure proportional to flow in a 1/2 in. (15 mm), 1 in. (25 mm), or 1 1/2 in. (40 mm) process pipe.
Page 16: Installation Flowchart And Checklist
Rosemount Model 1195/ProPlate/Mass ProPlate Section 4: Commissioning describes how to commission direct mounted and remote mounted ProPlates and Mass ProPlates after installation. Section 5: Electronics Functions provides information for commissioning the electronics, including operation of the software functions, configuration parameters, and on-line variables of the ProPlate or Mass ProPlate.
Page 17 Figure 1-1. Installation Chart Start Unpack the transmitter Review Product Manual Review Section 2 to verify proper Steps 1,2 locations Hazardous Review Appendix D Step 3 Location? Verify model indication on Step 4 Bench Review Section 5: Electronics Configure? Functions Steps 5-8 Install hardware according to Section Remote Mounted...
Page 18 Rosemount Model 1195/ProPlate/Mass ProPlate The following list is a summary of the steps required to complete a flowmeter installation. If this is an entirely new installation, begin with step 1. 1. Determine where the flow meter is to be placed within the piping system.
Page 19: Model 1195 Integral Orifice
Section Hardware Installation MODEL 1195 INTEGRAL The orifice assembly installs directly into the customer’s process piping with threaded, welded, or flanged connections. The transmitter may be ORIFICE mounted directly to the orifice assembly or mounted remotely using optional remote connectors. Available options allow the user to have the Model 1195 sized for specific operating conditions and laboratory flow calibrated for improved accuracy.
Page 20: Bypass Manifold
Rosemount Model 1195/ProPlate/Mass ProPlate If the orifice assembly has socket-weld end connections, the customer must machine the corresponding ends of the process pipe to the appropriate outside diameter for a slip-in fit. Dimensions for this procedure are listed in Section 10: Specifications and Reference Data. Use welding procedures qualified per AWS, API, ASME, or other appropriate industry code when installing assemblies with socket-weld or beveled pipe end connections.
Page 21 B) SINGLE 90° BEND A) REDUCER D) TWO OR MORE 90° BENDS IN C) TWO OR MORE 90° BENDS IN DIFFERENT PLANES THE SAME PLANES E) EXPANDER F) GLOBE/GATE VALVE FULLY OPEN UurÃs‚yy‚vtÃpuh…‡Ãtv‰r†Ã‡urÃˆƒ†‡…rh€ÃVÃhqÃq‚†‡…rh€Ã9Ãyrt‡u†ÃvÃp‚s‚…€hprÃv‡uÃDTPÃ$ %&Ã…r„ˆv…rqÃs‚…Ã‡urÃhi‚‰rÃv†‡hyyh‡v‚†ÃUurÃ yrt‡u†Ãh…rÃtv‰rÃvÃ‡r…€†Ã‚sÃƒvƒrÃqvh€r‡r…†ÃA‚…Ãr‘h€ƒyrÃs‚…ÃhÃ‚rvÃyvrÃ†v“rÃv‡uÃhÃir‡hÃ…h‡v‚Ã Ã‚sÃ#Ãˆ†vtÃv†‡hyyh‡v‚Ã‡’ƒrÃ7Ãhi‚‰rÃ ‡urÃ†‡…hvtu‡Ãyrt‡uÃ‚sÃˆƒ†‡…rh€ÃƒvƒvtÃ…r„ˆv…rqÃv†Ã #Ã Ã2Ã #ÃvÃhqÃq‚†‡…rh€Ã%Ã Ã2Ã%Ãv On downstream On Upstream (U inlet side of the primary device)
Page 22: Transmitter Orientation
Rosemount Model 1195/ProPlate/Mass ProPlate The transmitter cannot be mounted directly on the orifice body when a seal liquid is used. Pressure lines and the optional pressure connectors are required in this case. Figure 2-3 illustrates some typical installations of remote connection adapters. Exceeding the pressure or temperature ratings of the orifice assembly or the transmitter can cause severe personal injury or equipment damage.
Page 23 REMOTE MOUNT Ã LIQUID LIQUID STEAM STEAM Ã Ã DIRECT MOUNT " Ã LIQUID STEAM Figure 2-3. Liquid/Steam/Gas Application Mounting.
Page 24: Receiving And Inspection
Rosemount Model 1195/ProPlate/Mass ProPlate Failure to follow these installation guidelines could result in death or serious injury: • Make sure only qualified personnel perform the installation. Receiving and Inspection ProPlate/Mass ProPlate flowmeters are available in different models and with different options, so it is important to inspect and know which model you have before beginning installation.
Page 25: Functional Limitations
Functional Limitations The ProPlate/Mass ProPlate best produces accurate and repeatable flow measurement under the following conditions: • The maximum differential pressure is not exceeded. • The ProPlate is not used for two-phase flow or for steam service below saturation temperature. Install the ProPlate in the correct location within the piping branch to prevent measurement inaccuracies caused by flow disturbances.
Page 26: Terminal Side Of Electronics Housing
Rosemount Model 1195/ProPlate/Mass ProPlate Terminal Side of Electronics Housing Wiring connections are made through the conduit openings on the top side of the housing. The field terminal side is marked on the electronics housing. Mount the Mass ProPlate so that the terminal side is accessible.
Page 27: Model 1195 Integral Orifice
MODEL 1195 INTEGRAL This section provides hardware installation instructions for the Model 1195 Integral Orifice Assembly. ORIFICE If remote mounting of the electronics is required, use this section for hardware installation. Then, see Section 5: Electronics Functions for electronics installation. •...
Page 28: Steam Service In A Horizontal Pipe
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 2-6. Gas Service in a Horizontal Pipe. Steam Service in a Horizontal Pipe Install the Model 1195 with the transmitter below to prevent air from becoming entrapped within the meter section. Figure 2-7 illustrates the recommended location for the Model 1195 when used with steam service.
Page 29: Gas Service In A Vertical Pipe
Figure 2-8. Liquid Service in a Vertical Pipe. Gas Service in a Vertical Pipe The Model 1195 can be installed anywhere around the circumference of the pipe, as shown in Figure 2-9. The transmitter should always be remote mounted above the meter assembly. Figure 2-9.
Page 30: Proplate Flowmeter
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 2-10. Steam Service in a Vertical Pipe. PROPLATE FLOWMETER This section provides hardware installation instructions for the Threaded, Welded, and Flanged ProPlate models used in either a horizontal or vertical pipe. If remote mounting of the electronics is required, use this section for hardware installation.
Page 31: Gas Service In A Horizontal Pipe
Figure 2-11. Liquid Service in a Horizontal Pipe. " Gas Service in a Horizontal Pipe Install the ProPlate with the transmitter facing up as shown in Figure 2-12. This orientation will prevent condensate from becoming entrapped in the meter assembly. Figure 2-12.
Page 32: Liquid Service In A Vertical Pipe
Rosemount Model 1195/ProPlate/Mass ProPlate Liquid Service in a Vertical Pipe The ProPlate can be installed anywhere around the circumference of the pipe, as shown in Figure 2-14. The transmitter should always be remote mounted below the meter assembly. Figure 2-14. Liquid Service in a Vertical Pipe.
Page 33: Mass Proplate Flowmeter
Figure 2-16. Steam Service in a Vertical Pipe. MASS PROPLATE This section provides hardware installation instructions for the Threaded, Welded, and Flanged Mass ProPlate models used in either a FLOWMETER horizontal or vertical pipe. If remote mounting of the electronics is required, use this section for hardware installation.
Page 34: Gas Service In A Horizontal Pipe
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 2-17. Liquid Service in a Horizontal Pipe. & Gas Service in a Horizontal Pipe Install the Mass ProPlate with the transmitter facing up as shown in Figure 2-18. This orientation will prevent condensate from becoming entrapped in the meter assembly.
Page 35: Liquid Service In A Vertical Pipe
Figure 2-19. Steam Service in a Horizontal Pipe. & Liquid Service in a Vertical Pipe The Mass ProPlate can be installed anywhere around the circumference of the pipe, as shown in Figure 2-20. The transmitter should always be remote mounted below the meter assembly. Figure 2-20.
Page 36: Steam Service In A Vertical Pipe
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 2-21. Gas Service in a Vertical Pipe. Steam Service in a Vertical Pipe The Mass ProPlate can be installed anywhere around the circumference of the pipe, as shown in Figure 2-22. • Mass ProPlate electronics must be remote mounted when used with steam service in a vertical pipe.
Page 37 Figure 2-23. Liquid Service: A (Horizontal Pipe) and B (Vertical Pipe). Ã Figure 2-24. Gas Service: A (Horizontal Pipe) and B (Vertical Pipe). Ã Figure 2-25. Steam Service: A (Horizontal Pipe) and B (Vertical Pipe). Ã The ProPlate/Mass ProPlate process connections on the electronics flange –18 NPT.
Page 38: Valves And Fittings
Rosemount Model 1195/ProPlate/Mass ProPlate Perform the following procedure to install adapters to the 1195 Integral Orifice process connections: 1. Place non-threaded side facing 1195 process connections. This will leave thread side facing transmitter. 2. Install and tighten bolts and tighten bolts and nuts. Refer to “Mounting Bolts”...
Page 39 Each service uses a different impulse piping arrangement to maintain a single phase of fluid in the piping and ProPlate electronics. For example, liquid applications must maintain a liquid state and allow any air or gas formation to travel up and away from the ProPlate electronics, and gas applications must maintain a gaseous state and allow the formation of liquids to drain down and away from the ProPlate electronics.
Page 40: Equipment Required
Rosemount Model 1195/ProPlate/Mass ProPlate Equipment Required Proper remote mount installation of the ProPlate electronics requires the following tools and equipment. Tools Required Tools required include the following: 1. Open end or combination wrenches (spanners) to fit the pipe fittings and bolts: -in., -in., -in.
Page 41 NOTE The ProPlate should be shipped with the instrument manifold already bolted to the electronics. Figure 2-26. To PH To PL To PH To PL Valve Identification for 5-Valve and 3-Valve Manifolds. " Ã " 5-Valve Manifold 3-Valve Manifold Table 2-1.
Page 42: Location For The Electronics
Rosemount Model 1195/ProPlate/Mass ProPlate LOCATION FOR THE The location for the electronics depends upon the service to be used. ELECTRONICS Liquid Service (See page 2-25 for liquid service above 450°F.) up to 450°F (232°C) The electronics may be installed in one of two ways, depending on the space limitations of the installation site.
Page 43: Recommended Location
Recommended Location The recommended installation mounts the ProPlate electronics above the process piping to prevent condensable liquids from collecting in the impulse piping and DP cell. Figure 2-29 illustrates the recommended electronics location for use in a horizontal or vertical pipe. Figure 2-29.
Page 44: Horizontal Pipes
Rosemount Model 1195/ProPlate/Mass ProPlate Horizontal Pipes For horizontal steam process piping, the electronics are mounted below, as shown in Figure 2-31. Route impulse piping down to the ProPlate electronics. Fill the system with cool water. Figure 2-31. Electronics Installation for Steam or Liquid Service above 450°F (232°C) in a Horizontal Pipe.
Page 45 1. Finger-tighten the bolts. 2. Torque the bolts to the initial torque value using a cross-pattern (see Table for torque values). 3. Torque the bolts to the final torque value using the same cross-pattern. Failure to install proper flange adapter O-rings can cause process leaks, which can result in death or serious injury.
Page 46 Rosemount Model 1195/ProPlate/Mass ProPlate Figure 2-33. Optional Mounting Bracket and Mounting Configurations. PANEL MOUNTING #" !'! &! Ã Ã Ã Ã7‚y‡†Ã & Ã s‚…ÃQhryÃH‚ˆ‡vtÃ I‚‡ÃTˆƒƒyvrq && ' %Ã Ã Ã7‚y‡†Ã % $ s‚…ÃH‚ˆ‡vt $% ‡‚ÃU…h†€v‡‡r… & ""$Ã...
Page 47: Safety Messages
Section Field Wiring and Electrical Considerations SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.
Page 48: Electrical Considerations
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 3-1. Field Hook-up (4–20 mA Flowmeters) CAUTION Do not use inductive-based transient protectors. ˜ Curre Power Supply " Signal point may be grounded at any " point or left ungrounded. " Electrical Considerations The signal terminals are located in a compartment of the electronics housing separate from the ProPlate electronics.
Page 49: Wiring
Wiring To make connections, remove the housing cover on the side marked FIELD TERMINALS. Do not remove the instrument covers in explosive atmospheres when the circuit is alive. All power to the ProPlate is supplied over the signal wiring. Connect the lead that originates at the positive side of the power supply to the terminal marked “+”...
Page 50: Environmental Considerations
Rosemount Model 1195/ProPlate/Mass ProPlate Environmental Mount the ProPlate to minimize ambient temperature changes. Section : Specifications and Reference Data lists the ProPlate Considerations temperature operating limits. Mount the ProPlate electronics to avoid vibration and mechanical shock, and to avoid external contact with corrosive materials.
Page 51: Mass Proplate Flowmeter
MASS PROPLATE This section provides electrical considerations and ProPlate field wiring instructions. FLOWMETER Electrical Considerations The signal terminals are located in a compartment of the electronics housing separate from the electronics. Figure 3-3 illustrates power supply load limitations for the Mass ProPlate. Power Supply The dc power supply should provide power with less than 2% ripple.
Page 52: Field Installation Equipment
Rosemount Model 1195/ProPlate/Mass ProPlate Field Installation The following equipment and tools are not provided with the Mass ProPlate. Be sure to review this list before field wiring the Mass Equipment ProPlate. • Installation tools • Field wire between the power supply and the Mass ProPlate •...
Page 53: Install Electrical Grounds
Figure 3-4. Field Wiring Connections. 1100 > R > 250 ÃW ÃW User-Provided Power Supply Signal loop may be grounded at any point or left ungrounded (see step 7.b) PREVIOUS TERMINAL BLOCK 1100 > R > 250 ÃW ÃW User-Provided Power Supply Signal loop may be grounded at any point or left ungrounded...
Page 54 Rosemount Model 1195/ProPlate/Mass ProPlate NOTE The transient protection terminal block does not provide transient protection unless the electronics case is properly grounded. Use the above guidelines to ground the electronics case. Do not run the transient protection ground wire with field wiring as the ground wire may carry excessive current if a lightening strike occurs.
Page 55: Safety Messages
Section Commissioning Commissioning is the process of testing the assembly or flowmeter to ensure that it operates accurately and safely. If you are using a direct mount ProPlate/Mass ProPlate assembly with a 3051, refer to the information and instructions in “Commissioning Direct Mount ProPlates/ Mass ProPlates”...
Page 56: Commissioning Direct Mount Proplates/ Mass Proplates
Rosemount Model 1195/ProPlate/Mass ProPlate COMMISSIONING DIRECT The commissioning process differs according to the service used. The following sections provide commissioning instructions for each MOUNT PROPLATES/ type of service. MASS PROPLATES Liquid Service This section provides instructions for commissioning direct mounted ProPlate models used for liquid service in horizontal or vertical pipes.
Page 57: Steam Service
Figure 4-2. Valve Identification for Direct Mounted ProPlates in Gas Service. 9…hvÃW hy‰r† Use the following procedure to commission the ProPlate. 1. Ensure that the pipe is pressurized. 2. Open the drain valves DVL and DVH on the electronics to ensure that no liquid is present.
Page 58: Remote Mount Commissioning
Rosemount Model 1195/ProPlate/Mass ProPlate 1. Install the ProPlate meter assembly. 2. Check the electronics for a dry zero of 4 mA with no water loss. 3. Fill the manifold and the transmitter with water. 4. Open the high and low main valves MH and ML and equalizer valve ME to allow the assembly to equalize.
Page 59: Zero The Electronics
Figure 4-4. Valve Identification: A To PH To PL To PH To PL (5-Valve Manifold) and B (3-Valve Manifold). " Ã " 5-Valve Manifold 3-Valve Manifold Table 4-1. Description of Impulse Piping Valves and Components Name Description Purpose Impulse Piping Valves Primary Sensor—High Pressure Isolates the flowmeter sensor from Primary Sensor—Low Pressure...
Page 60: 5-Valve Manifolds
Rosemount Model 1195/ProPlate/Mass ProPlate Before pressurizing the system, check for leaks by doing the following: 1. Open equalizer valve(s) MEH, MEL or ME to prevent overpressuring the DP. 2. Close valves PH, PL (unless the piping system is also being pressure-checked), MV, DVH, DVL.
Page 61: Zero Or Wet Calibration
1. The electronics should be located in a place where the ambient temperature does not change rapidly or vary by more than 10 to 15°F (26 to 29°C). 2. When commissioning the electronics, the flowing fluid (condensate/water for steam service) could bring the sensor to a temperature significantly different than the temperature during normal operations.
Page 62: Liquid Service Below 450°F (232°C)
Rosemount Model 1195/ProPlate/Mass ProPlate Liquid Service below 450°F Refer to Figure 2-27 and Figure 2-28 on page 2-21 for electronics location and valve identification for liquid service at temperatures of (232°C) 450°F (232°C) or less. See page 4-10 to commission a remote mounted ProPlate for liquid service above 450°F (232°C).
Page 63: Gas Service
Gas Service Follow this procedure for commissioning a remote mounted ProPlate for gas service. Refer to Figure 2-29 and Figure 2-30 on page 2-22 for electronics location and valve identification. 1. For an impulse piping arrangement as shown in Figure 2-29 on page 2-21 (vertical pipe) only, open primary instrument valves PH and PL.
Page 64: Steam Service Or Liquid Service Above 450°F (232°C)
Rosemount Model 1195/ProPlate/Mass ProPlate Steam Service or Follow this procedure for commissioning a remote mounted ProPlate for steam service or for liquid service at a temperature above 450°F Liquid Service above 450°F (232°C). Refer to Figure 2-31 and Figure 2-32 on page 2-23 for (232°C) electronics location and valve identification.
Page 65: Proplate Flowmeter
Section Electronics Functions PROPLATE FLOWMETER This section describes using the HART Communicator. Safety Messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ).
Page 66: Commissioning The Flowmeter On The Bench
Rosemount Model 1195/ProPlate/Mass ProPlate Commissioning the Commissioning consists of testing the flowmeter, testing the loop, and verifying flowmeter configuration data. You may commission ProPlate Flowmeter on the Bench flowmeters either before or after installation. Commissioning the flowmeter on the bench before installation ensures that all flowmeter components are in good working order and acquaints you with the operation of the device.
Page 67: Alarm And Saturation Values For Flowmeters
Level 4–20 mA Saturation Value 4–20 mA Alarm Value High 20.8 mA 21.75 mA ˜ Table 5-2. Analog Output: NAMUR-Compliant Alarm Values vs. Level 4–20 mA Saturation Value 4–20 mA Alarm Value Saturation Values. 3.8 mA 3.6 mA ˆ High 20.5 mA 22.5 mA ˜...
Page 68: Alarm Level Verification
Rosemount Model 1195/ProPlate/Mass ProPlate Alarm Level Verification Flowmeters with electronics board revision 5.3 or later (shrouded design) have increased functionality that allows verification testing of alarm current levels. If you repair or replace the flowmeter electronics board, sensor module or LCD meter, verify the flowmeter alarm level before you return the flowmeter to service.
Page 69: Commissioning The Proplate With A Hart-Based Communicator
Commissioning the Before placing the ProPlate into operation, you should commission the instrument using a HART-based communicator. ProPlate with a HART-Based To commission on the bench, connect the flowmeter and the Communicator communicator as shown in Figure 5-1. Make sure the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices before connecting a communicator in an explosive atmosphere.
Page 70: Wiring Diagrams (Field Hook-Up)
Rosemount Model 1195/ProPlate/Mass ProPlate Wiring Diagrams (Field Hook-up) The following diagrams illustrate wiring loops for a field hook-up with a HART-based communicator. Figure 5-3. Field Hook-up (4-20 mA Flowmeters) ˜ 8ˆ……r‡ Power Hr‡r… Supply TvthyÃƒ‚v‡Ã€h’ÃirÃt…‚ˆqrqÃh‡Ãh’Ã ƒ‚v‡Ã‚…Ãyrs‡Ãˆt…‚ˆqrq 86VUDPI 9‚Ã‚‡Ãˆ†rÃvqˆp‡v‰rih†rqÃ‡…h†vr‡Ãƒ…‚‡rp‡‚…† Review Configuration Data NOTE Information and procedures in this section that make use of HART HART Comm.
Page 71: Process Variables
Process Variables HART Comm. 1, 2 The process variables for the ProPlate provide the flowmeter output, and are continuously updated. The process variable menu displays the following process variables: • Flow Pressure • Percent of Range • Analog Output • DP Pressure •...
Page 72: Set Output
Rosemount Model 1195/ProPlate/Mass ProPlate Set Output HART Comm. 1, 3, 5 Activate the flowmeter square root output option to make the analog output proportional to flow. To avoid the extremely high gain that results as the input approaches zero, the ProPlate automatically switches to a linear output in order to ensure a more stable output near zero.
Page 73: Rerange
Rerange The Range Values command sets the 4 and 20 mA points (lower and upper range values). Setting the range values to the limits of expected readings maximizes flowmeter performance; the flowmeter is most accurate when operated within the expected pressure ranges for your application.
Page 74 Rosemount Model 1195/ProPlate/Mass ProPlate Rerange with a Communicator Only HART Comm. 1, 2, 3, 1, 1 Reranging using only the communicator is the easiest and most popular way to rerange the flowmeter. This method changes the values of the analog 4 and 20 mA points independently without a pressure input.
Page 75 Rerange with a Pressure Input Source and the Local Zero and Span Buttons Reranging using the local zero and span adjustments (see Figure 5-5 on page -12), and a pressure source is a way of reranging the flowmeter when specific 4 and 20 mA points are not known and a communicator is not available.
Page 76: Damping
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 5-5. Local Zero and Span Span and Zero Adjustment Buttons Adjustments " " " After you rerange the flowmeter using the span and zero adjustments, it is possible to disable the adjustments to prevent further reranging. Refer to “Local Span and Zero Control” below for more information.
Page 77: Diagnostics And Service
NOTE Disabling the local keys does not disable all flowmeter configuration changes. With the local keys disabled, you can still make changes to the flowmeter configuration using a HART Communicator. Diagnostics and Service The diagnostics and service functions listed here are primarily for use after you install the flowmeter in the field.
Page 78: Calibration
Rosemount Model 1195/ProPlate/Mass ProPlate 1. Connect a reference meter to the flowmeter. To do so, either connect the meter to the test terminals on the flowmeter terminal block, or shunt the power to the flowmeter through the meter at some point in the loop. 2.
Page 79 It is also important to understand the difference between the trim and the rerange functions of smart flowmeters. Reranging sets the flowmeter analog output to the selected upper and lower range points, and can be done with or without an applied pressure. Reranging does not change the factory characterization curve stored in the microprocessor.
Page 80: Calibration Overview
Rosemount Model 1195/ProPlate/Mass ProPlate Calibration Overview Complete calibration of the ProPlate flowmeter involves the following tasks: Configure the Analog Output Parameters • Set Process Variable Units (page 5-7) • Set Output Type (page 5-9) • Rerange (page 5-9) • Set Damping (page 5-12) Calibrate the Sensor •...
Page 81: Deciding Which Trim Procedure To Use
Figure 5-6. Flowmeter Data Flow with Calibration Options (Flowmeter Ranged 0 to 100 in H Flowmeter Electronics Module Sensor Analog-to-Digital Digital-to-Analog Microprocessor Signal Conversion Signal Conversion Digital PV Signal Sensor 100 in H 20.00 mA Input Output Device Pressure Input Device NOTES 1)Value on PV line should equal the input pressure...
Page 82: Sensor Trim
Rosemount Model 1195/ProPlate/Mass ProPlate Sensor Trim You can trim the sensor using either the full trim or the zero trim function. The trim functions vary in complexity, and their use is application-dependent. Both trim functions alter the interpretation of the input signal. A zero trim is a single-point adjustment.
Page 83 NOTE Use a pressure input source that is at least three times more accurate than the flowmeter, and allow the input pressure to stabilize for 10 seconds before entering any values. 2. From the communicator main menu select 1 Device setup, 2 Diagnostics and service, 3 Calibration, 3 Sensor trim, 2 Lower sensor trim to prepare to adjust the lower trim point.
Page 84: Analog Output Trim
Rosemount Model 1195/ProPlate/Mass ProPlate Analog Output Trim The Analog Output Trim commands allow you to adjust the current output at the 4 and 20 mA points to match the plant standards. This command adjusts the digital to analog signal conversion (see Figure 5-6 on page 5-17).
Page 85: Advanced Functions
NOTE Use a precision resistor for optimum accuracy. If you add a resistor to the loop, ensure that the power supply is sufficient to power the flowmeter to a 20 mA output with the additional loop resistance. Advanced Functions Saving, Recalling, and Cloning Configuration Data HART Comm.
Page 86: Burst Mode
Rosemount Model 1195/ProPlate/Mass ProPlate Burst Mode HART Comm. 1, 4, 3, 3, 3 When configured for burst mode, the ProPlate provides faster digital communication from the flowmeter to the control system by eliminating the time required for the control system to request information from the flowmeter.
Page 87 Figure 5-8. Typical Multidrop Network. RS-232-C Bell 202 Modem & Power Supply " Ã & " NOTE The ProPlate is set to address 0 at the factory, allowing it to operate in the standard point-to-point manner with a 4–20 mA output signal. To activate multidrop communication, the flowmeter address must be changed to a number from 1 to 15.
Page 88: Mass Proplate Flowmeter
Rosemount Model 1195/ProPlate/Mass ProPlate NOTE The HART Communicator Model 275 requires you to use the Utility Menu to perform an auto poll. This menu is available from the Main Menu of the HART Communicator. Press the left arrow to move from the On-line Menu to the Main Menu.
Page 89: Bench Configuration And Calibration
Bench Configuration and The Mass ProPlate can be configured on the bench prior to mounting in the field by using a personal computer and the Engineering Assistant Calibration (EA) Software. All Mass ProPlate models have been configured using the EA software at the factory using the process conditions given at the time that the order was placed.
Page 90: Failure Mode Alarm Vs. Saturation Output Values
Rosemount Model 1195/ProPlate/Mass ProPlate Failure Mode Alarm vs. The failure mode alarm output levels differ from the output values that occur when applied pressure is outside the range points. When pressure Saturation Output Values Ã is outside the range points, the analog output continues to track the input pressure until reaching the saturation value listed b Write Protect elow;...
Page 91: Safety Messages
Section Using the Mass ProPlate Engineering Assistant Software This section explains how to use the Mass ProPlate Engineering Assistant (EA) Software with the Mass ProPlate Mass Flowmeter, and is divided into four sub-sections: • Install the Mass ProPlate Engineering Assistant Software (see page 6-1).
Page 92: Minimum Equipment And Software
Rosemount Model 1195/ProPlate/Mass ProPlate MINIMUM EQUIPMENT • DOS-based 386 computer or above AND SOFTWARE • 640K base RAM with 8 MB extended • Mouse or other pointing device • Color computer display • Mass ProPlate Engineering Assistant Software, HART modem, set of modem cables ®...
Page 93 " " 5. If desired, change the file location, then select the Install button, " " 6. Decide which serial port will be assigned as the HART communications port, then select continue.
Page 94 Rosemount Model 1195/ProPlate/Mass ProPlate NOTE This screen defines the HART communications port as either COM1 or COM 2. The HART communications port must be different than the mouse port. 7. After installing files, the installation program then prompts for CONFIG.SYS choices. "...
Page 95: Connect A Personal Computer To A Mass Proplate
Figure 6-1. Mass ProPlate Engineering Assistant Equipment 9-Pin to Comm Port Connector Laptop Computer (not included) " Disks Containing Mass ProPlate Engineering " Assistant Software " HART Modem Mini-Grabber Cable CONNECT A PERSONAL Figure 6-2 illustrates how to connect a computer to a Mass ProPlate. COMPUTER TO A MASS 1.
Page 96 Rosemount Model 1195/ProPlate/Mass ProPlate Symptom Corrective Action No Communication between LOOP WIRING the Engineering Assistant • HART protocol communication requires a loop resistance value between 250–1100 ohms, Software and the Mass inclusive. ProPlate • Check for adequate voltage to the transmitter. (If the computer is connected and 250 ohms resistance is properly in the loop, a power supply voltage of at least 16.5 V dc is required.) •...
Page 97: Menu Structure
MENU STRUCTURE Figure 6-3 illustrates the complete menu structure for the Mass ProPlate Engineering Assistant Software. Figure 6-3. Engineering Assistant Menu Structure. Hh††ÃQ…‚Qyh‡rÃ@tvrr…vtÃ6††v†‡h‡Ã±ÃV‡v‡yrq File Setup Transmitter Maintenance Diagnostics View Help About Engineering Assistant Toolbar Status Bar Read Outputs... Device Info Module Info...
Page 98: Menu Categories
Rosemount Model 1195/ProPlate/Mass ProPlate Menu Categories The Mass ProPlate menu bar identifies seven menu categories: File The File category contains screens for reading and writing Mass ProPlate configuration files. Setup The Setup category contains Mass ProPlate screens which are only available when the Engineering Assistant is “disconnected.”...
Page 99: Bench Calibration Procedure
" 7. Select File to save your configuration to disk. 8. Select Transmitter, Connect to connect to a transmitter. 9. Select Transmitter, Send Config to sent the configuration. Bench Calibration After a transmitter is bench configured, the transmitter can be bench calibrated.
Page 100: Automatic Error Messages
Rosemount Model 1195/ProPlate/Mass ProPlate Automatic Error Messages Whenever the EA sends a command to a transmitter, the EA checks for error conditions in the transmitter. If an error is found, an error message is displayed. To acknowledge the error, select OK. If the error is non-critical, select the “Ignore status on next 50 commands”...
Page 101: Status Bar Codes
Status Bar Codes The status bar provides up to four status items: • The first field in the status bar is a message field. • Tag: Indicates if a configuration file (filename.MFL) was loaded into the EA memory. Other options include the following: (Uploaded Data) indicates that the current configuration information was uploaded from a transmitter.
Page 102: Toolbar
Rosemount Model 1195/ProPlate/Mass ProPlate Toolbar Another fast way to access EA screens is the tool bar (see Figure 6-4 on page 6-12). Simply click on the icon to access the screen. Figure 6-4. Mass ProPlate Engineering Assistant Toolbar. Set Range Receive Values Open...
Page 103 Figure 6-5. Flow Setup Screen. " " 1. Select the Gas radio button. 2. Select “Pick from database” radio button and select a Fluid Name from the database picklist (see Table 6-1 on page 6-24 for database options), Select “Custom” radio button and enter your own fluid name. 3.
Page 104 Rosemount Model 1195/ProPlate/Mass ProPlate NOTE This manual does not contain instructions regarding the Calibrated Mass ProPlate Primary Element. For information concerning this option, call Rosemount Customer Central at 1-800-999-9307. Figure 6-6. Flow Setup Screen (Gas Configuration). & " " 5. Define Primary Element Information. a.
Page 105 a. Enter Operating Pressure Range and Units. b. Enter Operating Temperature Range and Units. 7. (Optional) If desired, modify standard pressure and/or temperature conditions. (These values only apply if flow units are set to: StdCuft/s, StdCuft/min, StdCuft/h, StdCuft/d, StdCum/h, or StdCum/d.) 8.
Page 106: Setup Compensated Flow (Steam Configuration)
Rosemount Model 1195/ProPlate/Mass ProPlate Ã Figure 6-8. Flow Setup Complete Screen. " " 12. This screen offers three options. • File saves the flow information to a configuration file, which can be sent by selecting Transmitter, Send Config... as explained on page 6-39.
Page 107 Ã Figure 6-9. Flow Setup Screen. & & " " 1. Select Gas radio button. 2. Select Steam radio button. 3. Select 1195 Integral Orifice. 4. Select Next. Figure 6-10. Steam Selection Screen. & " " 5. Select type of steam measurement: DP, Pressure, and Temperature compensated steam measurement (Saturated and/or Superheated steam) DP and Pressure compensated steam measurement (Saturated...
Page 108 Rosemount Model 1195/ProPlate/Mass ProPlate NOTE DP and Pressure should be selected ONLY if the steam being measured is always saturated. With this option, the density of the saturated steam is based on the actual static pressure measurement. This option also requires that the Mass ProPlate is set to fixed temperature mode. With this option, saturated steam density is calculated based on ASME steam tables, and dynamic temperature compensation is not performed.
Page 109 a. Enter Operating Pressure Range and Units. b. Enter Operating Temperature Range and Units. The NOTE operating temperature range points must be equal to or Step 8b is not part of the “DP and greater than the saturation temperature at the given Pressure”...
Page 110: Setup Compensated Flow (Liquid Configuration)
Rosemount Model 1195/ProPlate/Mass ProPlate 14. This screen offers three options. • File saves the flow information to a configuration file, which can be sent by selecting Transmitter, Send Config... as explained on page 6-39. (recommended). • Connect switches to the Connect screen so that the flow configuration can be sent to a transmitter.
Page 111 Ã Ã Figure 6-15. Flow Setup Screen (Liquid Configuration). " " " 1. Select Liquid. 2. Select “Pick from database” radio button and select a Fluid Name from the database picklist (see Table 6-1 on page 6-24 for database options), Select “Custom”...
Page 112 Rosemount Model 1195/ProPlate/Mass ProPlate a. Enter Primary Element minimum diameter. This is the bore size. See Figure 6-15. b. Enter Primary Element Material. c. Enter Meter Tube Diameter (pipe ID) and units at reference temperature. This is dimension B.D. in Figure 6-15. d.
Page 113: Setup Compensated Flow (Natural Gas Configuration)
Ã Figure 6-17. Flow Setup Complete Screen. " " 12. This screen offers three options. • File saves the flow information to a configuration file, which can be sent by selecting Transmitter, Send Config... as explained on page 6-39. (recommended). Connect switches to the Connect screen so that the flow configuration can be sent to a transmitter.
Page 114: Setup Compensated Flow (Natural Gas Flowchart)
Rosemount Model 1195/ProPlate/Mass ProPlate NOTE A.G.A. Report No. 8 specifies that it is only valid for the gas phase. The Detail Characterization method allows water, n-Hexane, n-Heptane, n-Octone, n-Nonane, and n-Decane to be present up to the dew point. When entering these component values, be sure that these components have not reached their respective dew points.
Page 115 Figure 6-18. Main Flow Screen Natural Gas Flowchart. (page 6-26) Natural Gas Selection Screen (page 6-26) Detail Characterization Screen Gross #1 Characterization Screen Gross #2 Characterization Screen (page 6-27) (page 6-28) (page 6-29) Primary Element Definition Screen (page 6-29) Compressibility & Viscosity Screen (page 6-30) Flow Setup Complete Screen...
Page 116: Setup Compensated Flow (Natural Gas Procedure)
Rosemount Model 1195/ProPlate/Mass ProPlate Setup Compensated Flow (Natural Gas Procedure) 1. Select Gas. 2. Select Natural Gas. 3. Select 1195 Integral Orifice. 4. Select Next. Figure 6-19. Flow Setup Screen (Natural Gas Configuration). " " " 5. Select the desired characterization method, then select Next. •...
Page 117: Detail Characterization Method
Detail Characterization Method The AGA8 Detail method allows entry of up to 21 different gas composition mole percentages as illustrated in Table 6-21. identifies the valid range for each variable. 6. Enter a Mole% value into each of the desired Natural Gas component fields.
Page 118: Gross Characterization Method #2
Rosemount Model 1195/ProPlate/Mass ProPlate Volumetric Gross Dry Heating Value at 60°F, 14.73 psia 477–1150 BTU/SCF. CO2 (carbon dioxide) mole percent 0–30 percent. H2 (hydrogen) mole percent (optional) 0–10 percent. CO (carbon monoxide) mole percent (optional) 0–3 percent. 8. Enter a value into each of the desired Natural Gas component fields.
Page 119 CO (carbon monoxide) mole percent (optional) 0–3 percent. 10. Enter a value into each of the desired Natural Gas component fields. Ã Figure 6-23. Natural Gas Setup Screen (Gross Characterization Method 2). " " 11. After all the percentages are entered, Select Next. Figure 6-24.
Page 120 Rosemount Model 1195/ProPlate/Mass ProPlate NOTE To comply with A.G.A. Report No. 3, the primary element must be “Orifice, Flange Taps, AGA 3.” 12. Define Primary Element Information: a. Enter the Primary Element minimum diameter. The Primary Element minimum is the bore size. See Figure 6-24. b.
Page 121: Setup Units
17. Select Flow Units. 18. Select Finished. Figure 6-26. Flow Setup Complete Screen. " " 19. This screen provides you three options. • File saves the flow information to a configuration file, which can be sent by selecting Transmitter, Send Config... as explained on page 4-39.
Page 122: Setup Damping
Rosemount Model 1195/ProPlate/Mass ProPlate NOTE Since the Compensated Flow procedure automatically includes these settings as the units for either a configuration file, or as the units sent to the transmitter during a send configuration operation, be sure that this screen is set correctly before performing the Compensated Flow procedure.
Page 123: Setup Device Info
Setup Device Info This screen sets the device information for a transmitter. NOTE Since the Compensated Flow procedure automatically includes these settings as the device information for either a configuration file, or as the device information sent to the transmitter, be sure that this screen is set correctly before performing the Compensated Flow procedure.
Page 124: Transmitter Screens
Rosemount Model 1195/ProPlate/Mass ProPlate Transmitter Screens Transmitter Disconnect If the Setup menu selections are grayed out, this indicates that the EA is currently on-line with a Mass ProPlate transmitter. Use this selection to disconnect the EA from a Mass ProPlate, which will then enable the Setup menu selections.
Page 125: Change Connection
Change Connection During multidrop applications, the Mass ProPlate EA is connected to one device at a time. Use the following procedure to change this connection pointer. 1. Select Transmitter, HART Output, Connect to display the Connect screen 2. Select Transmitters Online. 3.
Page 126: Transmitter Hart Output Communication Configuration
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 6-32. Connect Screen. NOTE Dynamic Variables and Current (HART Cmd 3) required if connection to a HART Tri-Loop. & " " Transmitter HART Output Communication Configuration The communication configuration screen sets the number of response preambles for transmitter to EA communication.
Page 127: Transmitter Units
Transmitter Units This screen sets the units for the five process variables: Differential Pressure, Absolute Pressure, Gage Pressure, Process Temperature, and the Flow units. Modifying the information on this screen and selecting OK immediately changes the connected transmitter. Figure 6-34. Units Screen.
Page 128: Transmitter Device Info
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 6-35. Transmitter Damping Screen. " " " Transmitter Device Info This screen sets the device information for a transmitter. Modifying the information on this screen and selecting OK immediately changes the connected transmitter. Figure 6-36. Device Info Screen.
Page 129: Transmitter Send Config
Transmitter Send Config This screen allows sending three different types of configuration data to a transmitter. • Flow Configuration information only. • Transmitter Specific information only. • Both Flow Configuration and Transmitter Specific information. Figure 6-37 identifies the contents for each type of file. An “X” in the corresponding box indicates that the listed information will be overwritten in the transmitter.
Page 130: Range Limits Note
Rosemount Model 1195/ProPlate/Mass ProPlate Range Limits Note This screen verifies your 4–20 mA range values when you send a new flow configuration to a transmitter. It shows the current values and allows you to either confirm or change them. If you select Change, the Range Values screen appears (see page 6-45).
Page 131: Sensor Trim Procedure (For Bench Calibration)
Table 6-2. Mass ProPlate Sensor Limits. Sensor DP Range 2 ±!$ÃvC Ãh‡Ã%'ƒA !$ÃvC Ãh‡Ã%'ƒA DP Range 3 ±'"ÃvC Ãh‡Ã%'ƒA '"ÃvC Ãh‡Ã%'ƒA AP Range 3 / GP Range C $Ãƒ†vhÃÃÃƒ†vt 'Ãƒ†vhÃÃ'Ãƒ†vtÃ AP Range 4 / GP Range D $Ãƒ†vhÃÃÃƒ†vt "%!%Ãƒ†vhÃÃ"%!%Ãƒ†vtÃ ±#ƒAÃ±#ƒ8 !ƒAÃ%#(ƒ8 Sensor Trim Procedure (For Bench Calibration) 1.
Page 132 Rosemount Model 1195/ProPlate/Mass ProPlate c. If using a vacuum pump, pull a vacuum to both the low and high sides of the transmitter, wait for the measured value to stabilize, then select OK. If using a barometer, select OK to display the Sensor Slope Trim screen (Figure 6-42 on page 6-42).
Page 133: Sensor Trim Procedure (For Field Calibration)
NOTE If zero is the desired low value, do not use the dead weight tester. Instead, enter zero as the trim value, select the units, then select Ok. c. Wait for the Measured Value to stabilize, then select Ok to display the Sensor Slope Trim Screen.
Page 134: Recall Factory Trim Settings Procedure
Rosemount Model 1195/ProPlate/Mass ProPlate a. Select Maintenance, Sensor Trim to display the Sensor Trim Select screen. b. Select Differential Press then select Offset Trim. Enter the low pressure value as the Offset Trim Point, set the units, then select Trim to display the “Sensor Offset Trim”...
Page 135: Maintenance Analog Output Range Values
Maintenance Analog Output Range Values The Range Values screen sets the range values for the primary variable, and also allows for reassigning the process variable output order. Setting the range points involves redefining the pressure points corresponding to the transmitter 4 and 20 mA setpoints. NOTE The Primary Variable (Figure 6-44) is also assigned as the 4–20 mA analog output.
Page 136: Maintenance Analog Output Trim
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 6-44. Assign Variables Screen. NOTE This screen determines the order of HART Burst Command 3 Variables. This information is required if connecting to a HART Tri-Loop. " " Maintenance Analog Output Trim... This screen allows the user to adjust the transmitter digital to analog converter at the end points of the transmitter output scale to compensate for component aging effects.
Page 137: Maintenance Change Passwords
Figure 6-45. Analog Output Trim Screen. " " " " " " " Maintenance Change Passwords... Figure 6-46 illustrates the Change Passwords screen. Security must be enabled (see page 6-48) before you can gain access to this screen. NOTE When shipped from the factory, all passwords are blank. Press when the login screen appears, and System Administrator …r‡ˆ…...
Page 138: Medium Level Passwords
Rosemount Model 1195/ProPlate/Mass ProPlate Before filling in this screen, consider the following issues concerning EA passwords: • If a password is left blank, pressing at the login screen …r‡ˆ… accesses that password level. • If passwords are identical, the higher level access is granted. •...
Page 139: Maintenance Process Temperature Mode
Figure 6-47. Enable/Disable Security Screen. " " Maintenance Process Temperature Mode This selection specifies the process temperature (PT) mode. It allows you to enable or disable PT input or to specify automatic backup mode. To enable process temperature input, select Normal PT Mode. In this mode, the transmitter uses the external RTD for automatic PT measurement.
Page 140: Diagnostics Screens
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 6-48. Process Temperature (PT) Mode Screen. & " " Diagnostics Screens Diagnostics Read Outputs... This selection displays the current process variable values as illustrated in Figure 6-49. This screen continuously updates with current data. To exit this screen, select Ok. Figure 6-49.
Page 141: Diagnostics Device Info
Diagnostics Device Info Module Info... This selection displays module information as illustrated in Figure 6-50. This is a read-only screen. Figure 6-50. Module Information Screen. " " Diagnostics Device Info Identification Info... This selection displays transmitter identification numbers as well as current software and hardware revision levels.
Page 142: Diagnostics Test Calculation
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 6-51. Identification Info Screen. " " Diagnostics Test Calculation... The test calculations screen provides a method to view the Mass ProPlate mass flow calculations for the current process variables. Optionally, the system administrator can enter process variable values, and then view the calculation results.
Page 143 1. Select Diagnostics, Test Calculation to display the Test Calculation screen. The initial values indicate current process variable readings. 2. (Optional) Enter values and units for Differential Pressure, Static Pressure, and Process Temperature process variables and units. 3. Select the Calculate button. After a short delay, the results box is populated with calculation results.
Page 144: Diagnostics Loop Test
Rosemount Model 1195/ProPlate/Mass ProPlate Diagnostics Loop Test... The loop test screen provides a method to test the transmitter analog output. 1. Select the desired current (4 mA, 20 mA, or Other). 2. Select Set Current. 3. The analog output field will state the actual transmitter analog output.
Page 145: Miscellaneous Ea Selections
If there are additional errors not displayed on the original screen, the Error Info button will be enabled. Select Error Info to view the additional errors. Figure 6-54. Error Info Screen. Ã " " " " " " MISCELLANEOUS EA View Toolbar...
Page 147: Lcd Meter Options
Section LCD Meter Options PROPLATE FLOWMETER Options available with the ProPlate can ease installation and enhance the security of control systems. These options include the integral zero and span adjustments, LCD meters, mounting brackets, custom configurations, optional bolt materials, and the transient protection terminal block.
Page 148: Installing The Meter
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 7-1. Exploded View of the ProPlate with Interconnecting Pins Optional LCD Meter. Jumpers (top and bottom) LCD Meter Extended Cover " " " Installing the Meter For flowmeters ordered with the LCD meter, the meter is shipped installed.
Page 149 NOTE On previous versions, remove only the alarm jumper. 4. Insert the interconnection header in the ten-pin socket exposed by removal of the jumpers. 5. Remove the two captive screws from the electronics module. To do so, loosen the screws to release the module, then pull out the screws until they are stopped by the captive thread inside of the circuit board standoffs.
Page 150: Diagnostic Messages
Rosemount Model 1195/ProPlate/Mass ProPlate Figure 7-2. ProPlate Electronics with Optional LCD Meter. Diagnostic Messages In addition to the output, the LCD meter displays abbreviated operation, error, and warning messages for troubleshooting the flowmeter. Messages appear according to their priority, with normal operating messages appearing last.
Page 151: Fail Elect
FAIL ELECT The flowmeter electronics board is malfunctioning due to an internal fault. Some of the FAIL ELECT errors are user-repairable. Use a Model 275 HART Communicator to diagnose the error and determine if it is repairable. Any error message that ends in “FACTORY” is not repairable.
Page 152: Xmtr Info
Rosemount Model 1195/ProPlate/Mass ProPlate XMTR INFO A non-volatile memory fault has been detected in the flowmeter memory by the memory verification routine. The memory fault is in a location containing flowmeter information. To correct this problem, use a Model 275 HART Communicator to interrogate and reconfigure the appropriate portion of the flowmeter memory.
Page 153: General
Section Maintenance GENERAL Troubleshooting is limited to determining the cause of failure. If the plate or gaskets are damaged or worn, replace them. Use only procedures and new parts specifically referenced in this manual to ensure specification performance and certification compliance. Unauthorized procedures or parts can render the instrument dangerous to life, limb, or property.
Page 154: Orifice Plate Inspection
Rosemount Model 1195/ProPlate/Mass ProPlate ORIFICE PLATE Carefully inspect the orifice plate for signs of wear, paying close attention to the inlet edge of the plate. There should be no nicks, INSPECTION scratches, or other signs of abrasion on the edge, and the sharp-edged corners should not reflect light.
Page 155: Safety Messages
Section Troubleshooting SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.
Page 156: Remove The Flowmeter From Service
Rosemount Model 1195/ProPlate/Mass ProPlate REMOVE THE NOTE Once you have determined a that flowmeter is inoperable, remove it FLOWMETER from service. FROM SERVICE Be aware of the following: • Isolate and vent the process from the flowmeter before removing the flowmeter from service. •...
Page 157: Remove The Terminal Block
REMOVE THE TERMINAL Electrical connections are located on the terminal block in the compartment labeled “FIELD TERMINALS.” BLOCK Loosen the two small screws located at the 9 o'clock and 4 o'clock positions, and pull the entire terminal block out to remove it REMOVE THE The flowmeter electronics board is located in the compartment opposite the terminal side.
Page 158: Remove The Sensor Module From The Electronics Board
Rosemount Model 1195/ProPlate/Mass ProPlate 4. Disconnect the sensor module ribbon cable to release the electronics board from the flowmeter. REMOVE THE SENSOR 1. Carefully tuck the cable connector completely inside the internal shroud. MODULE FROM THE ELECTRONICS BOARD IMPORTANT Do not remove the housing until after the cable connector is completely inside the internal shroud.
Page 159: Attach The Sensor Module To The Electronics Housing Block
IMPORTANT Make sure the sensor ribbon cable and internal shroud remain completely free of the housing as you rotate it. Damage can occur to the cable if the internal shroud and sensor cable become hung-up and rotate with the housing. ATTACH THE SENSOR 1.
Page 160: Attach The Electronics Board
Rosemount Model 1195/ProPlate/Mass ProPlate ATTACH THE ELECTRONICS BOARD 1. Remove the cable connector from its position inside of the internal shroud, and attach it to the electronics board. 2. Insert the electronics board into the housing, making sure that the posts from the electronics housing properly engage the receptacles on the electronics board.
Page 161: Install The Terminal Block
INSTALL THE TERMINAL BLOCK Gently slide the terminal block into place, making sure the posts from the electronics housing properly engage the receptacles on the terminal block. Tighten the captive screws, and replace the electronics housing cover. The flowmeter covers must be fully engaged to meet explosion-proof requirements.
Page 162: Rtd Troubleshooting
Rosemount Model 1195/ProPlate/Mass ProPlate RTD TROUBLESHOOTING To test the 4 wire RTD (refer to Figure 9-1): 1. Disconnect power from the electronics. 2. Remove the Temperature Terminal Housing cover. 3. Disconnect the RTD lead wires from the terminal block. 4. Separate the wires so that the un-insulated ends are not touching anything.
Page 163 5. Install the new RTD using the socket and pliers as in step 4 above. 6. Connect the RTD lead wires to the terminal block (see Figure 9-1). 7. Replace the Temperature Terminal Housing cover. 8. Re-connect power to the electronics. Table 9-1.
Page 164: Model 1195 Integral Orifice
Section Specifications and Reference Data MODEL 1195 INTEGRAL ORIFICE Ordering Information Ordering information is available in the ProPlate, Mass ProPlate, and Model 1195 Integral Orifice Product Data Sheet, publication number 00813-0100-4686. Functional Specifications Service and Flow Range Liquid, gas, or vapor flow in the approximate ranges shown in Table 10-1.
Page 165: Assembly Process Connections
Rosemount Model 1195/ProPlate/Mass ProPlate Flange and Pipe Material (if applicable) 316L SST. Flange pressure limits are per ANSI B16.5 for 316 SST and material per SA182. Flange face finish per ANSI B16.5, 125 to 250 RMS. Pipe meets ASTM A312. Bolts SAE 429 Grade 8 (meets or exceeds ASTM A193 B7 requirements), ASTM A193 Grade B7M, or ASTM A193 Grade B8, Type 304.
Page 166: Available Pipe Lengths
Table 10-2. Standard Bore Sizes ½ in. Lines (15 mm) 1 in. Lines (25 mm) 1½ Lines (40 mm) Beta Beta Beta 0.010 0.25 0.015 0.150 3.81 0.137 0.295 7.49 0.188 0.014 0.36 0.021 0.250 6.35 0.228 0.376 9.55 0.240 0.020 0.51 0.030...
Page 167: Torque Values Of Standard Bolts
Rosemount Model 1195/ProPlate/Mass ProPlate Table 10-4. Assembly Weights, Body Only. Assembly Weights, Body Only Line Size Model 1195 Only ProPlate ½ in. (15 mm.) 1 in. (25 mm.) 1½ in. (40 mm) Table 10-5. Assembly Weights, With Piping Assembly Weights, With Piping Line Size Model 1195 Only ProPlate...
Page 168 Figure 10-3. Pipe Length Requirements for Installation. B) SINGLE 90° BEND A) REDUCER D) TWO OR MORE 90° BENDS IN C) TWO OR MORE 90° BENDS IN DIFFERENT PLANES THE SAME PLANES F) GLOBE/GATE VALVE E) EXPANDER FULLY OPEN The following chart gives the upstream (U) and downstream (D) lengths, in conformance with ISO 5167, required for the above installations. The lengths are given in terms of pipe diameters.
Page 169: Proplate Flowmeter
Rosemount Model 1195/ProPlate/Mass ProPlate PROPLATE FLOWMETER Ordering Information Ordering information is available in the ProPlate, Mass ProPlate, and Model 1195 Integral Orifice Product Data Sheet, publication number 00813-0100-4686. Functional Specifications Service Liquid, Gas or Steam service. Pipe Sizes ½ in. (15 mm), 1 in. (25 mm), and 1½ in. (40 mm). Output 4-20mADC, flow rate output.
Page 170: Damping
Remote Mount –40 to 850°F (–40 to 454°C). Damping Analog output response to a step input change is user selectable from 0 to 36 seconds for one time constant. This software damping is in addition to sensor module response time. Turn-on Time Performance within specification less than two seconds after power is applied.
Page 171: Mounting Position Effect
Rosemount Model 1195/ProPlate/Mass ProPlate Mounting Position Effect Zero shifts up to 2.5” ws (0.62kPa), which can be calibrated out. No span effect. Physical Specifications Electrical Considerations ½–14 NPT, PG 13.5, and CM20 conduit. HART interface connections permanently fixed to terminal block. Process-Wetted Parts Sensor 316/316L SST.
Page 172: Approvals Pending
Approvals Pending Hazardous Locations Certifications Factory Mutual (FM) Approvals Explosion Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition Proof for Class III, Division 1. NEMA 4X. Factory-sealed.
Page 173: Mass Proplate Flowmeter
Rosemount Model 1195/ProPlate/Mass ProPlate KEMA/CENELEC Explosion Proof. EEx d IIC T5 (Tamb = 70 C); EEx d IIC T6 (Tamb = 40 C). Enclosure Type: IP65. Intrinsically Safe. EEx ia IIC T5 (Tamb = -45 to +40°C); EEx ia IIC T54 (Tamb = -45 to +70°C).
Page 174: Output
Output Two wire 4–20 mA, user-selectable for DP, AP, PT, or mass flow. Digital HART protocol super imposed on 4–20 mA signal, available to any host that conforms to the HART protocol. Power Supply External power supply (or PS120 /PS240 option) required. Operates on 11–55 V DC with no load.
Page 175: Performance Specifications
Rosemount Model 1195/ProPlate/Mass ProPlate Performance Differential Pressure Ambient Temperature Effect Per 50°F (28°C) Specifications 0.025% of URL + 0.175% of span. – Spans from 1:1 to 30:1. 0.035% of URL – 0.125% of span. – Spans from 30:1 to 100:1. Static Pressure Effects Zero error = 0.10% of URL per 1,000 psi (6894 kPa).
Page 176: Non-Wetted Parts
Process Isolating Diaphragms 316L SST. O-rings Glass-filled TFE. Integral Manifold O-Rings ® Teflon Non-Wetted Parts Electronic Housing Low copper aluminum, NEMA 4x, IP65. Paint Polyurethane. Bolts for Integral Manifold and Electronics Process Flange 316 SST. Sensor Module Fill Fluid Silicone oil. Cover O-Rings Buna-N.
Page 177 Rosemount Model 1195/ProPlate/Mass ProPlate Combination of Approval Code C and the following: Intrinsically safe 9Ã Ã for use in Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount Drawings 03095-1021.Temperature Code T3C. KEMA/CENELEC Explosion Proof.
Page 178 Figure 10-5. Dimensional Drawings of Mass ProPlate Electronics. (127) –14 NPT Conduit × Connection (110) Meter Cover (Two Places) 2.15 (Optional) (55) 0.75 (19) 0.75 (19) Clearance for Clearance for Cover Removal Cover Removal Transmitter Transmitter Connections Circuitry This Side This Side Nameplate Drain/Vent...
Page 179 Rosemount Model 1195/ProPlate/Mass ProPlate Figure 10-6. Optional Mounting Bracket and Mounting Configurations. PANEL MOUNTING 2.82 (110) (72) 2.81 Bolts (71) for Panel Mounting (Not Supplied) 7.07 (180) Bolts 6.15 for Mounting (156) to Transmitter 2.81 (71) 3.35 (85) 4.74 (120) PIPE MOUNTING 2-Inch U-Bolt for Pipe Mounting...
Page 180 Figure 10-7. Coplanar Mounting Bolts and Bolting Configurations for Coplanar Flange Description Qty. Size Flange bolts 1.75 in. (44 mm) Flange/adapter bolts 2.88 in. (73 mm) Manifold/flange bolts 2.25 in. (57 mm) 1.75 (44) TRANSMITTER WITH FLANGE BOLTS 2.25 (57) 1.75 (44) "...
Page 182: Appendix A Proplate Flowmeter
Appendix Appendix HART Communicator PROPLATE FLOWMETER This appendix provides basic communicator information on the HART Communicator Model 275 when used with a ProPlate Flowmeter. This brief appendix will familiarize you with the HART Communicator but is not meant to replace the HART Communicator product manual. For complete information on the HART Communicator, refer to the HART Communicator Product Manual p/n 00275-8026-0001.
Page 183 Rosemount Model 1195/ProPlate/Mass ProPlate Figure A-1. HART Communicator Menu Tree for the ProPlate.* ÃÃAy‚ÃQ…r††ˆ…r ÃQSP8@TTÃ !ÃÃQr…pr‡ÃShtr W6SD67G@T "ÃÃ6hy‚tÃPˆ‡ƒˆ‡ #ÃÃ9QÃQ…r††ˆ…r ÃÃTrysÃ‡r†‡ ÃU@TUÃ9@WD8@ !ÃÃT‡h‡ˆ† ÃÃFr’ƒhqÃDƒˆ‡ ÃS@S6IB@ !ÃÃ6ƒƒy’ÃWhyˆr† !ÃÃ9D6BIPTUD8 !ÃÃG‚‚ƒÃUr†‡ TÃ6I9Ã ÃÃ9vtv‡hy‡‚6hy‚tÃU…v€ T@SWD8@ !ÃÃTphyrqÃ96ÃU…v€ !ÃÃUSDHÃ6I6GPBÃ PVUQVU ÃÃar…‚ÃU…v€ "ÃÃ86GD7S6UDPI !ÃÃG‚r…ÃTr†‚…ÃU…v€ "ÃÃT@ITPSÃUSDH "ÃÃVƒƒr…ÃTr†‚…ÃU…v€ #ÃÃTr†‚…ÃU…v€ÃQ‚v‡† #ÃÃS@86GGÃ ÃÃUht !ÃÃVv‡...
Page 184 Table A-1. NOTE HART Fast Key Sequences A check ( ) indicates the basic configuration parameters. At a for the ProPlate. minimum, these parameters should be verified as part of the configuration and startup procedures. Aˆp‡v‚ C6SUÃ8‚€€ˆvph‡‚…ÃAh†‡ÃFr’ÃTr„ˆrpr† Alarm and Saturation Levels 1, 4, 2, 7 Analog Output Alarm Type 1, 4, 3, 2, 4...
Page 185: Connections And Hardware
Rosemount Model 1195/ProPlate/Mass ProPlate 1, 3, 1 Transfer Function (Setting Output Type) 1, 3, 5 Flowmeter Security (Write Protect) 1, 3, 4, 4 Trim Analog Output 1, 2, 3, 2 Units (Primary Variable) 1, 3, 2 Upper Sensor Trim 1, 2, 3, 3, 3 Zero Trim 1, 2, 3, 3, 1 CONNECTIONS AND...
Page 186 Figure A-3. Bench Hook-up (4–20 mA Flowmeters). 24 V dc Supply ˜ Current Meter " " Figure A-4. Field Hook-up (4–20 mA Flowmeters). CAUTION Do not use inductive-based transient protectors. ˜ Current Power Meter Ã Supply " " Signal point may be grounded at any point "...
Page 187: Communicator Keys
Rosemount Model 1195/ProPlate/Mass ProPlate COMMUNICATOR KEYS The keys of the HART Commuincator include action, function, alphanumeric, and shift keys Figure A-5. Model 275 HART Communicator. Function Keys Action Keys Alphanumeric Keys Shift Keys & Action Keys As shown in Figure A-5, the action keys are the six blue, white, and black keys located above the alphanumeric keys.
Page 188: Data Entry
HOT Key Use this key to quickly access important, user-selectable options when connected to a HART-compatible device. Pressing the Hot Key turns the HART Communicator on and displays the Hot Key Menu. See Customizing the Hot Key Menu in the HART Communicator manual for more information.
Page 189: Fast Key Sequences
Rosemount Model 1195/ProPlate/Mass ProPlate Figure A-7. Data Entry Key Sequence. " " Ã " & Fast Key Sequences HART fast key sequences provide quick on-line access to flowmeter variables and functions. Instead of stepping your way through the menu structure using the action keys, you can press a HART fast key sequence to move from the Online Menu to the desired variable or function.
Page 190: Online Menu
The Main menu provides the following options: • Offline–The Offline option provides access to offline configuration data and simulation functions. • Online–The Online option checks for a device and if it finds one, brings up the Online Menu. • Transfer–The Transfer option provides access to options for transferring data either from the HART Communicator (memory) to the flowmeter (device) or vice versa.
Page 191 Rosemount Model 1195/ProPlate/Mass ProPlate Reference to the name of another message is identified by [another message]. Table A-2. Diagnostic Messages Hr††htr 9r†p…vƒ‡v‚ 1k snsr EEPROM Replace the sensor module error-factory ON 1k snsr EEPROM Use the HART communicator to reset the following parameters: remote seal isolator, remote error-user-no out ON seal fill fluid, flange material, o-ring material, flowmeter type, remote seal type, flange type, meter type, number of remote seals.
Page 192 Table A-2. Diagnostic Messages Hr††htr 9r†p…vƒ‡v‚ Illegal month The month portion of the date is invalid. Illegal year The year portion of the date is invalid. Incompatible CPU board and module Upgrade the electronics board or the sensor module to the current revision. Incomplete exponent The exponent of a scientific notation floating point variable is incomplete.
Page 193: Mass Proplate Flowmeter
Rosemount Model 1195/ProPlate/Mass ProPlate Table A-2. Diagnostic Messages Hr††htr 9r†p…vƒ‡v‚ Too few data bytes received Command returns fewer data bytes than expected as determined by the device description. Flowmeter Fault Device returns a command response indicating a fault with the connected device. Units for <variable label>...
Page 194: Safety Messages
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.
Page 195 Rosemount Model 1195/ProPlate/Mass ProPlate Figure A-8. HART Communicator Menu Tree for the Mass ProPlate ÃÃQSP8@TTÃ ÃÃ6i†‚yˆ‡rÃ6Q W6SD67G@T ÃÃ9vssr…r‡vhyÃQ…r††ˆ…r !ÃÃ6QÃÈÃShtrÃ !ÃÃ6i†‚yˆ‡rÃQ…r††ˆ…rÃ "ÃÃ6 6QÃ #ÃÃWD@XÃAD@G9Ã "ÃÃQ…‚pr††ÃUr€ƒr…h‡ˆ…rÃ ÃÃDqr‡vs’ÃQ…v€h…’ÃWh…Ã 9@WÃW6STÃ #ÃÃBhtrÃQ…r††ˆ…rÃBQ !ÃÃQ…vÃWhyˆrÃ $ÃÃAy‚ÃSh‡rÃ "ÃÃQ…vÃShtrÃ #ÃÃ6 $ÃÃWD@XÃPVUQVUÃ ÃÃWD@XÃQSDÃW6SÃÃ $ÃÃ8uhtrÃQ…vÃWh…Ã6††vt€r‡Ã W6STÃ 6I6GPBÃ ÃÃDqr‡vs’ÃTrp‚qh…’ÃWh…Ã !ÃÃWD@XÃT@8PI9ÃW6SÃ !ÃÃTrpÃWhyˆrÃ "ÃÃ8uhtrÃTrpÃWh…Ã "ÃÃWD@XÃU@SUÃW6SÃ...
Page 196: Connections And Hardware
NOTE A check ( ) indicates the basic configuration parameters. At a minimum, these parameters should be verified as part of the configuration and startup procedures. CONNECTIONS AND The HART Communicator Model 275 can interface with a flowmeter from the control room, the instrument site, or any wiring termination HARDWARE point in the loop through the rear connection panel as shown in Figure A-2.
Page 197 Rosemount Model 1195/ProPlate/Mass ProPlate Table A-3. HART Fast Key Sequences for the Mass ProPlate. C6SUÃ C6SUÃ Aˆp‡v‚ Aˆp‡v‚ 8‚€€ˆvph‡‚…ÃAh†‡Ã 8‚€€ˆvph‡‚…ÃAh†‡Ã Fr’ÃTr„ˆrpr† Fr’ÃTr„ˆrpr† % rnge 1, 1, 2 GP Sens Trim 1, 2, 2, 1, 3 % rnge 1, 1, 5, 1, 3 GP Units 1, 3, 2, 4 4V is...
Page 198: Communicator Keys
Figure A-10. Bench Hook-up (4–20 mA Flowmeters). 24 V dc Supply ˜ Current Meter " " Figure A-11. Field Hook-up (4–20 mA Flowmeters). CAUTION Do not use inductive-based transient protectors. ˜ Current Power Meter Ã Supply " " Signal point may be grounded at any point "...
Page 199: Action Keys
Rosemount Model 1195/ProPlate/Mass ProPlate Figure A-12. Model 275 HART Communicator. Function Keys Action Keys Alphanumeric Keys Shift Keys & Action Keys As shown in Figure A-5, the action keys are the six blue, white, and black keys located above the alphanumeric keys. The function of each key is described as follows: ON/OFF Key Use this key to power the HART Communicator.
Page 200: Function Keys
Function Keys Use the four software-defined function keys, located below the LCD, to perform software functions. On any given menu, the label appearing above a function key indicates the function of that key for the current menu. As you move among menus, different function key labels appear over the four keys.
Page 201: Fast Key Sequences
Rosemount Model 1195/ProPlate/Mass ProPlate Fast Key Sequences HART fast key sequences provide quick on-line access to flowmeter variables and functions. Instead of stepping your way through the menu structure using the action keys, you can press a HART fast key sequence to move from the Online Menu to the desired variable or function.
Page 202: Online Menu
The Main menu provides the following options: • Offline–The Offline option provides access to offline configuration data and simulation functions. • Online–The Online option checks for a device and if it finds one, brings up the Online Menu. • Transfer–The Transfer option provides access to options for transferring data either from the HART Communicator (memory) to the flowmeter (device) or vice versa.
Page 203 Rosemount Model 1195/ProPlate/Mass ProPlate Reference to the name of another message is identified by [another message]. Table A-4. Diagnostic Messages Hr††htr 9r†p…vƒ‡v‚ 1k snsr EEPROM Replace the sensor module error-factory ON 1k snsr EEPROM Use the HART communicator to reset the following parameters: remote seal isolator, remote error-user-no out ON seal fill fluid, flange material, o-ring material, flowmeter type, remote seal type, flange type, meter type, number of remote seals.
Page 204 Table A-4. Diagnostic Messages Hr††htr 9r†p…vƒ‡v‚ Illegal month The month portion of the date is invalid. Illegal year The year portion of the date is invalid. Incompatible CPU board and module Upgrade the electronics board or the sensor module to the current revision.
Page 205 Rosemount Model 1195/ProPlate/Mass ProPlate Table A-4. Diagnostic Messages Hr††htr 9r†p…vƒ‡v‚ There is unsent data. Send it before Press YES to send unsent data and turn the HC off. Press NO to turn the HC off and lose the shutting off? unsent data.
Page 206 Appendix Appendix Process Configuration Data Sheets A Process Configuration Data Sheet, such as the ones shown in this appendix, list important physical specifications about the process and the Model 1195, ProPlate, and Mass ProPlate. This data must be provided on this form when the optional calculation is specified with Option Code B in the 1195 Model number.
Page 207: Model 1195 Integral Orifice
Rosemount Model 1195/ProPlate/Mass ProPlate MODEL 1195 INTEGRAL ORIFICE QSP8@TTÃ8PIADBVS6UDPIÃ96U 6ÃTC@@U 8ˆ†‡‚€r…Ã ²²²²²²²²²²²²²²²²²²²²²²²²²²² QPÃI‚Ã ²²²²²²²²²²²²²²²²²²²²²²²²² 8ˆ†‡‚€r…Ã8‚‡hp‡)Ã ²²²²²²²²²²²²²²²²²²²²²²²² Qu‚r)Ã ²²²²²²²²²²²² ÃAh‘) ²²²²²²²²²²² H‚qryÃI‚ Ã ²²²²²²²²²²²²²²²²²²²²²²²²²²² GvrÃD‡r€Ã ²²²²²²²²²²²²²²²²²²²²²²²²² TTUÃUhtÃI‚Ã ²²²²²²²²²²²²²²²²²²²²²²²²²² CP86)Ã ²²²²²²²²²²²²²²²²²²²²²²²²² P…qr…ÃvyyÃ…r€hvÃ‚Ãu‚yqÃˆ‡vyÃ6yyÃƒ…‚pr††Ãqh‡hÃuh†ÃirrÃ…rprv‰rqÃi’Ãp‚‡hp‡†Ã D†Ãhƒƒ…‚‰hyÃ‚sÃphypˆyh‡v‚Ã…r„ˆv…rqÃƒ…v‚…Ã‡‚Ã€hˆshp‡ˆ…r4Ã Ã`r†Ã ÃI‚ Tr…‰vpr ÃGv„ˆvq Bh† ÃT‡rh€ Vv‡† ÃVT ÃTD GvrÃTv“rÃ...
Page 208: Proplate Flow Meter Model P95
PROPLATE FLOW METER MODEL P95 8‚€ƒyr‡rÃ‡uv†Ãs‚…€Ã‡‚ÃqrsvrÃhÃ8ˆ†‡‚€ÃAy‚Ãp‚svtˆ…h‡v‚Ãs‚…Ã‡urÃQ…‚Qyh‡rÃAy‚€r‡r… Vyr††Ã†ƒrpvsvrqÃ‡urÃQ…‚Qyh‡rÃAy‚€r‡r…ÃvyyÃ†uvƒÃv‡uÃ‡urÃqrshˆy‡Ã‰hyˆr†Ãvqr‡vsvrqÃi’Ã‡urÃ ÃÃ†’€i‚y A‚…Ã‡rpuvphyÃh††v†‡hprÃvÃsvyyvtÃ‚ˆ‡Ã‡uv†Ã89TÃphyyÃS‚†r€‚ˆ‡Ãpˆ†‡‚€r…Ã8r‡…hyÃh‡Ã '(((("& IPU@)ÃÃ6 ’Ã€v††vtÃvs‚…€h‡v‚ÃvyyÃirÃƒ…‚pr††rqÃv‡uÃ‡urÃvqvph‡rqÃqrshˆy‡Ã‰hyˆr† Ã2ÃSr„ˆv…rqÃD‡r€ 8VTUPH@SÃDIAPSH6UDPI 8ˆ†‡‚€r…)Ãffffffffffffffffffffffffffffffffffffffff 8‚‡hp‡ÃIh€r)Ãffffffffffffffffffffffffffffffffffffffffffff 8ˆ†‡‚€r…ÃQu‚r)ÃÃffffffffffffffffffffffffffffffffff 8ˆ†‡‚€r…ÃAh‘)Ãfffffffffffffffffffffffffffffffffffffffffffff 8ˆ†‡‚€r…Ã6ƒƒ…‚‰hyÃTvtPss)ÃÃffffffffffffffffffffffffff 8ˆ†‚€r…ÃQP)ÃÃfffffffffffffffffffffffffffffffffffffffffffff 6QQGD86UDPIÃ6I9Ã8PIADBVS6UDPIÃ96U6ÃTC@@UÃS@RVDS@9ÃXDUCÃPS9@S Uht)ÃÃfffffffffffffffffffffffffffffffffff Tr…‰vpr)ÃffffffffffffffffffffffffffffffffffffffffffÃ Q…‚Qyh‡rÃH‚qryÃI‚ )ÃÃÃffffffffffffffffffff Tryrp‡ÃAyˆvqÃU’ƒrIh€r Ã Gv„ˆvq T‡rh€ Bh† 6TH@ AGPXH@U@SÃDIAPSH6UDPI Ahvyˆ…rÃH‚qrÃ6yh…€Ã9v…rp‡v‚Ã†ryrp‡Ã‚r) 6yh…€ÃCvtuÃ 6yh…€ÃG‚ T‚s‡h…rÃUht) 'Ã8uh…hp‡r…†Pƒ‡v‚hy 9r†p…vƒ‡‚…)
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Page 212 H6TTÃQSPQG6U@ÃAGPXH@U@SÃHP9@GÃH($ 8‚€ƒyr‡rÃ‡uv†Ãs‚…€Ã‡‚ÃqrsvrÃhÃ8ˆ†‡‚€ÃAy‚Ã8‚svtˆ…h‡v‚Ãs‚…Ã‡urÃHh††ÃQ…‚Qyh‡rÃAy‚€r‡r… Vyr††Ã†ƒrpvsvrqÃ‡urÃHh††ÃQ…‚Qyh‡rÃAy‚€r‡r…ÃvyyÃ†uvƒÃv‡uÃ‡urÃqrshˆy‡Ã‰hyˆr†Ãvqr‡vsvrqÃi’Ã ‡urÃ Ã†’€i‚y A‚…Ã‡rpuvphyÃh††v†‡hprÃvÃsvyyvtÃ‚ˆ‡Ã‡uv†Ã89TÃphyyÃS‚†r€‚ˆ‡Ã8ˆ†‡‚€r…Ã8r‡…hyÃh‡Ã '(((("& IPU@)ÃÃ6 ’Ã€v††vtÃvs‚…€h‡v‚ÃvyyÃirÃƒ…‚pr††rqÃv‡uÃ‡urÃvqvph‡rqÃqrshˆy‡Ã‰hyˆr† Ã2ÃSr„ˆv…rqÃD‡r€ 8VTUPH@SÃDIAPSH6UDPI 8ˆ†‡‚€r…)Ãfffffffffffffffffffffffffffffffffffffffff 8‚‡hp‡ÃIh€r)Ãffffffffffffffffffffffffffffffffffffffffff 8ˆ†‡‚€r…ÃQu‚r)ÃÃfffffffffffffffffffffffffffffffffff 8ˆ†‡‚€r…ÃAh‘)ÃffffffffffffffffffffffffffffffffffffffffffÃ 8ˆ†‡‚€r…Ã6ƒƒ…‚‰hyÃTvtPss)ÃÃffffffffffffffffffffffffff 8ˆ†‚€r…ÃQP)ÃÃffffffffffffffffffffffffffffffffffffffffff 6QQGD86UDPIÃ6I9Ã8PIADBVS6UDPIÃ96U6ÃTC@@UÃS@RVDS@9ÃXDUCÃPS9@S Uht)ÃÃfffffffffffffffffffffffffffffffffff Tr…‰vpr)ÃfffffffffffffffffffffffffffffffffffffffffÃ Hh††ÃQ…‚Qyh‡rÃH‚qryÃI‚ )ÃÃÃffffffffffffffffffff Tryrp‡ÃAyˆvqÃU’ƒrIh€r Ã Gv„ˆvq T‡rh€ Bh† 6TH@ AGPXH@U@SÃDIAPSH6UDPI Ahvyˆ…rÃH‚qrÃ6yh…€Ã9v…rp‡v‚Ã†ryrp‡Ã‚r) 6yh…€ÃCvtuÃ 6yh…€ÃG‚ T‚s‡h…rÃUht) 'Ã8uh…hp‡r…†Pƒ‡v‚hy 9r†p…vƒ‡‚…) %Ã8uh…hp‡r…† Hr††htr) "!Ã8uh…hp‡r…†...
Page 213 Rosemount Model 1195/ProPlate/Mass ProPlate PQ@S6UDIBÃ8PI9DUDPIT AˆyyÃTphyr Hvv€ˆ€ I‚…€hy Hh‘v€ˆ€ 9r†vt Vv‡† yi† hps€ xt† € yi€ hpsu xt€ u… yiu… hpsq xtu… Tps€ tƒ€ yƒ€ € Ay‚ÃSh‡r Tpsu tƒu yƒu € Tpsq tƒq yƒq P‡ur…)Ã ...
Page 214 S‚†r€‚ˆ‡ÃAyˆvq†Ã9h‡hih†r 6pr‡vpÃ6pvq 8’py‚ƒ…‚ƒhr D†‚ƒ…‚ƒh‚y Crƒ‡hr 9‚qrph‚y 6pr‡‚r 9v‰v’yÃ@‡ur… Hr‡uhr Cr‘hr Crƒ‡h‚y 6pr‡‚v‡…vyr @‡uhr Hr‡uh‚y Pp‡hr Crƒ‡rr 6pr‡’yrr @‡uh‚y Hr‡u’yÃ6p…’yh‡r Qr‡hr Cr‘rr 6p…’y‚v‡…vyr @‡u’yh€vr Hr‡u’yÃ@‡u’yÃFr‡‚r P‘’tr Cr‘hqrph‚y 6v… @‡u’yir“rr Hr‡u’yÃWv’yÃ@‡ur… Qr‡hsyˆ‚…‚‡uhr Pp‡h‚y 6yy’yÃ6yp‚u‚y @‡u’yrr €8uy‚…‚v‡…‚ir“rr Qur‚y Pp‡rr 6€€‚vr @‡u’yrrÃBy’p‚y@‡u’yrr €9vpuy‚…‚ir“rr Q…‚ƒhr I‚hhy 6…t‚...
Page 215 Rosemount Model 1195/ProPlate/Mass ProPlate %! % %! %% !#''#! !%"&" $$ $' $$ $' !$# !$# U‚…… #%%!#! #%%!#! '%#(& $#&(" # "& ( # "& ( '&$ '! '&$ '! 6‡€ % " % "#' !#$# !"%&$ $##"& $##"%' !#%&"...
Page 216 U67G@Ã!ÃÃ8ˆ†‡‚€ÃGv„ˆvqÃX‚…x†urr‡ Ã I‚‡Ã…r„ˆv…rqÃvsÃ’‚ˆÃ†ryrp‡rqÃ‡urÃS‚†r€‚ˆ‡ÃAyˆvq†Ã9h‡hir†Ã8‚€ƒyr‡rÃhyyÃsvryq†Ã‡‚Ãr†ˆ…rÃ‡v€ry’Ãqryv‰r…’ GDRVD9Ã9@ITDU`ÃÃ6I9ÃWDT8PTDU`ÃDIAPSH6UDPI ÃAvyyÃvÃ‡urÃs‚yy‚vtÃ‚ƒr…h‡vtÃ‡r€ƒr…h‡ˆ…r† Ã Pƒr…h‡vtÃUr€ƒr…h‡ˆ…r† hÃffffffffffÃ€v iÃffffffffffÃb "Ã€h‘€vd€v pÃffffffffffÃb!"Ã€h‘€vd€v qÃffffffffffÃ€h‘ !Ã Ã U…h†sr…Ã‡urÃ‰hyˆr†Ãs…‚€Ã‡urÃhi‚‰rÃ†rp‡v‚Ã‡‚Ã‡urÃˆ€ir…rqÃyvr†Ãiry‚ "Ã8urpxÃ‚rÃ9r†v‡’Ãi‚‘Ã‡urÃr‡r…Ã‡urÃ‰hyˆr†Ãs‚…ÃrhpuÃ‡r€ƒr…h‡ˆ…rÃhqÃ‡urÃ†‡hqh…qÃqr†v‡’ #Ã8urpxÃ‚rÃWv†p‚†v‡’Ãi‚‘Ã‡urÃr‡r…Ã‰hyˆr†Ãs‚…ÃrhpuÃ‡r€ƒr…h‡ˆ…rÃ6‡Ãyrh†‡Ã‚rÃ‰v†p‚†v‡’Ã‰hyˆ…rÃv†Ã…r„ˆv…rq $Ã@‡r…Ã‰hyˆr†Ãs‚…Ã€‚yrpˆyh…Ãrvtu‡Ãv†r‡…‚ƒvpÃr‘ƒ‚r‡ÃhqÃ†‡hqh…qÃqr†v‡’Ã‚…Ã†‡hqh…qÃp‚€ƒ…r††vivyv‡’ Wv†p‚†v‡’ÃvÃ8r‡vƒ‚v†r 9r†v‡’ÃvÃGi†8ˆA‡ 9r†v‡’ÃvÃFt8ˆH Wv†p‚†v‡’ÃvÃGi†A‡Ã†rp Wv†p‚†v‡’ÃvÃQh†phyÃ†rp Ur€ƒ Ur€ƒ hÃffffffffff fffffffffffffffffffffffffff hÃffffffffff fffffffffffffffffffffffffff iÃffffffffff fffffffffffffffffffffffffff iÃffffffffff fffffffffffffffffffffffffff pÃffffffffff fffffffffffffffffffffffffff pÃffffffffff fffffffffffffffffffffffffff qÃffffffffff fffffffffffffffffffffffffff qÃffffffffff fffffffffffffffffffffffffff 7h†rÃqr†v‡’...
Page 217 Rosemount Model 1195/ProPlate/Mass ProPlate U67G@Ã"ÃÃIh‡ˆ…hyÃBh†ÃX‚…x†urr‡ Ã I‚‡Ã…r„ˆv…rqÃvsÃ’‚ˆÃ†ryrp‡rqÃ‡urÃS‚†r€‚ˆ‡ÃAyˆvq†Ã9h‡hih†rÃÃ8‚€ƒyr‡rÃhyyÃsvryq†Ã‡‚Ãr†ˆ…rÃ‡v€ry’Ãqryv‰r…’ 8PHQS@TTD7DGDU`ÃA68UPSÃDIAPSH6UDPI 8u‚‚†rÃqr†v…rqÃpuh…hp‡r…v“h‡v‚Ã€r‡u‚qÃhqÃ‚y’Ãr‡r…Ã‰hyˆr†Ãs‚…Ã‡uh‡Ã€r‡u‚q) 9r‡hvyÃ8uh…hp‡r…v“h‡v‚ÃHr‡u‚qÃ6B6'Ã ((! H‚yrÃ WhyvqÃShtrÃ Hr‡uhrÃ€‚yrÃƒr…pr‡ È Ãƒr…pr‡ Iv‡…‚trÃ€‚yrÃƒr…pr‡ È Ãƒr…pr‡ 8h…i‚Ã9v‚‘vqrÃ€‚yrÃƒr…pr‡ È Ãƒr…pr‡ 8!C% @‡uhrÃ€‚yrÃƒr…pr‡ È Ãƒr…pr‡ 8"C' Q…‚ƒhrÃ€‚yrÃƒr…pr‡ È !Ãƒr…pr‡ Xh‡r…Ã€‚yrÃƒr…pr‡ È 9rÃQ‚v‡ Ã C!T C’q…‚trÃTˆysvqrÃ€‚yrÃƒr…pr‡...
Page 218: Data Sheets
Appendix Appendix Calculation Data Sheets CALCULATION A detailed sizing calculation may be done by sending a completed Process Configuration Data Sheet to Rosemount Inc. (see Appendix B). DATA SHEETS The following Calculation Data Sheet will be generated and shipped directly to the customer. SPT@HPVIUÃDI8 ($ÃDIU@BS6GÃPSDAD8@Ã6TT@H7G` 86G8VG6UDPIÃ96U6ÃTC@@U...
Page 220: Approvals Pending
Appendix Appendix Approval Drawings APPROVALS PENDING Index of Factory Mutual Explosion-Proof Installation for Models 3095MV (Drawing Number 03095-1025, Rev G) Index of intrinsically safe Factory Mutual barrier systems and entity parameters for Models 3095MV(Drawing Numbers 03095-1020, Rev D) Index of C.S.A. Explosion-Proof Installation for Models 3095MVExplosion-Proof Installation Drawing, (Drawing Number 03095-1024, Rev D) Index of intrinsically safe C.S.A.
Page 222 Appendix Appendix Spare Parts Plate O-Ring Kits Material Size 01195-0036-0031 Teflon -40 F to 450 F (232 ½ in. (15 mm) 01195-0036-0032 Teflon -40 F to 450 F (232 1 in. (25 mm) 01195-0036-0033 Teflon -40 F to 450 F (232 1½...
Page 224 Index ... . 4-1 ..5-24 Numerics Commissioning Electronic Functions – ..4-2 Direct Mount Electronics Board 275. See HART Communicator –...
Page 225 Rosemount Model 3244MV MultiVariable Temperature Transmitter with Profibus-PA Engineering Assistant Failure Mode Alarm ... . 5-3 Analog Output Range Values Function of ... .2-20 Impulse Piping 6-45 .
Page 226 Index . . . 10-7 Meter. See LCD Meter Performance Specifications Rerange ..2-9 10-12 ...5-9 Model 1195 Configurations Description of ..6-51 .10-8 10-12 .
Page 227 Rosemount Model 3244MV MultiVariable Temperature Transmitter with Profibus-PA ....6-31 Units Screen ..4-4 Valve Identification ..2-20 Valves and Fittings .
Page 229 Fisher-Rosemount Lmited Fisher-Rosemount Rosemount Inc. Heath Place Singapore Pte Ltd. 8200 Market Boulevard Bognor Regis 1 Pandan Crescent Chanhassen, MN 55317 West Sussex PO22 9SH Singapore 128461 England Tel (65) 777-8211 Tel 1-800-999-9307 Tel 44 (1243) 863 121 Fax (65) 777-0947 Fax (952) 949-7001 Fax 44 (1243) 867 5541 AP.RMT-Specialist@frco.com...

Emerson Rosemount 1195 Installation And Operation Manual

Section 1

Introduction

Section 2

Hardware Installation

Section 3

Field Wiring and Electrical Considerations

Section 4

Commissioning

Section 5

Electronics Functions

Section 6

Using the Mass Proplate Engineering Assistant Software

Section 7

LCD Meter Options

Section 9

Troubleshooting

Quick Links

Troubleshooting

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Summary of Contents for Emerson Rosemount 1195