SECTION 6 - DIAGNOSTIC TROUBLE CODES
7-7 Electric Motor
DTC
FAULT MESSAGE
7710 PUMP P HIGH - CHECK
POWER CIRCUITS
7711 PUMP P LOW - CHECK
POWER CIRCUITS
7741 ARMATURE BRAKING
CURRENT TOO HIGH
7742 FIELD VOLTAGE
IMPROPER
8-1 Tilt Sensor
DTC
FAULT MESSAGE
811 TILT SENSOR NOT CALI-
BRATED
812 NO DATA FROM TILT
SENSOR - NOT CON-
NECTED OR FAULTY
NOTE: Tilt Sensor cannot be calibrated if main contactor is open due to an alarm.
8-2 Platform Load Sense
DTC
FAULT MESSAGE
821 LSS CELL #1 ERROR
822 LSS CELL #2 ERROR
823 LSS CELL #3 ERROR
6-20
DESCRIPTION
Drive, Steer, and Lift Prevented
Drive, Steer, and Lift Prevented
Drive, Steer, and Lift Prevented
Drive, Steer, and Lift Prevented
DESCRIPTION
The tilt sensor calibration has
not been performed.
No signal from tilt sensor.
DESCRIPTION
A problem has been detected
with the load sense system.
A problem has been detected
with the load sense system.
A problem has been detected
with the load sense system.
CHECK
• While steering or lifting up, the voltage measured at
the System Module's P terminal did not agree with
the predicted value for at least 240mS. This issue may
be caused by a power wiring error or an internal fault.
• Pump Feedback . Predicted >7V
• ZAPI - HEALTH (Status LED) - ON
• While steering or lifting up, the voltage measured at
the System Module's P terminal did not agree with
the predicted value for at least 1000mS. This issue
may be caused by an open-circuit of the pump wiring
(+BF2 and –P terminals) or an internal fault.
• Pump feedback does not increase more than 1.3V
• Pump feedback is less than 20% Battery Voltage
• Battery Voltage - pump feedback is greater than 4V
• ZAPI - HEALTH (Status LED) - ON
• The System Module detected excessive braking cur-
rent for more than 5000mS. This can be caused by
transporting an excessive load on a steep grade.
Alternately, this may indicate an internal fault.
• ZAPI - HEALTH (Status LED) - ON
• The System Module voltage at the F1 and F2 termi-
nals was improper at power-up (expected to be ½
Battery Voltage). This is caused by an open- or short-
circuit in the field wiring or motor. Disconnect the
field and motor wiring from the System Module and
connect F1 / F2 with a short wire. If the situation per-
sists after a power cycle, it may be an internal issue.
• ZAPI - HEALTH (Status LED) - ON
CHECK
• Calibrate the tilt sensor, see Section 5.2.
• Replace then calibrate tilt sensor, see Section 5.2.
• Check tilt sensor connections and wiring in ground
control box.
• Calibrate the tilt sensor, see Section 5.2.
• Replace then calibrate tilt sensor, see Section 5.2.
• Refer to Section 2.3: Troubleshooting in the LSS man-
ual, 3124288.
• Refer to Section 2.3: Troubleshooting in the LSS man-
ual, 3124288.
• Refer to Section 2.3: Troubleshooting in the LSS man-
ual, 3124288.
CHECK
3121656