Oshkosh JLG 830P Operation And Safety Manual
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Oshkosh JLG 830P Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model
830P
®
ANSI
3121742
July 20, 2018 - Rev B

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Summary of Contents for Oshkosh JLG 830P

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 830P ® ANSI 3121742 July 20, 2018 - Rev B...
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 FOREWORD FOREWARD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death DANGER CAUTION INDICATES A POTENTIALIT Y HAZARDOUS SITUATION.
  • Page 6 FOREWORD For : • Accident Reporting • Standards and Regula- THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- tions Compliance Infor- TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED • Product Safety Publi- mation JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY cations RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS •...
  • Page 7 FOREWORD REVISION LOG Original Issue of Manual - A ..... July 6, 2016 Revision - B ........July 20, 2018 3121742...

  • Page 8: Table Of Contents

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS Training Supervision ......2-1 Operator Responsibility .
  • Page 9 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE 3.5 STORAGE ........3-8 SECTION - 6 - INSPECTION AND REPAIR LOG 3.6 DECAL INSTALLATION .
  • Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE LIST OF FIGURES LIST OF TABLES 2-1. Daily Walk-Around Inspection ....2-6 Minimum Approach Distances (M.A.D.) .
  • Page 11 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally 3121742...

  • Page 12: Section 1 - Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL These sections contain the responsibilities of the owner, user, operator, lessor, and lessee concerning safety, training, inspec- This section outlines the necessary precautions for proper and tion, maintenance, application, and operation. If there are any safe machine usage and maintenance.

  • Page 13: Transporting

    SECTION 1 - SAFETY PRECAUTIONS TRANSPORTING Tipping Hazards FAILURE TO COMPLY WITH THE FOLLOWING TIPPING HAZARD INSTRUCTIONS COULD CAUSE THE UNIT TO TIP OVER OR BE HARD TO CONTROL WHEN BEING MOVED, WHICH COULD RESULT IN SERIOUS INJURY OR DEATH. •...
  • Page 14 SECTION 1 - SAFETY PRECAUTIONS • Two persons are required on slopes up to 5°. A forklift must • Never position the unit sideways on a slope. be used when moving units on slopes greater than 5°. • Do not elevate the platform or move the machine on a soft •...

  • Page 15: Pre-Operation

    SECTION 1 - SAFETY PRECAUTIONS PRE-OPERATION • Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined Operator Training and Knowledge by JLG. • This manual must be read and understood in its entirety •...

  • Page 16: Machine Inspection

    SECTION 1 - SAFETY PRECAUTIONS • Check the work area for hazardous locations. Do not oper- • Check the machine for modifications to original compo- ate the machine in hazardous environments unless nents. Ensure that any modifications have been approved approved for that purpose by JLG.

  • Page 17: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION • Fully lower platform before leaving machine. • Remove all rings, watches, and jewelry when operating General machine. Do not wear loose fitting clothing or long hair • Machine operation requires your full attention. Bring the unrestrained which may become caught or entangled in machine to a full stop before using any device, i.e.
  • Page 18 SECTION 1 - SAFETY PRECAUTIONS • JLG recommends that the operator utilizes a fall/travel restraint system in the platform with a lanyard attached to an authorized lanyard anchorage point. For further infor- mation regarding fall protection requirements on JLG prod- ucts, contact JLG.

  • Page 19: Electrocution Hazard

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazard to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. Table 1-1. Minimum Approach Distances (M.A.D.) VOLTAGE RANGE MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV...

  • Page 20: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulat- Tipping Hazards ing barriers are installed to prevent contact, and the barri- ers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine.
  • Page 21 SECTION 1 - SAFETY PRECAUTIONS • Do not elevate platform while on or near a sloping, uneven, or soft surface. Ensure machine is positioned on a firm, level and smooth surface before elevating platform. • Before operating on floors, bridges, trucks, and other sur- faces, check allowable capacity of the surfaces.

  • Page 22: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS be removed before attempting to free the machine. Use • Watch for obstructions around machine and overhead cranes, forklift trucks, or other appropriate equipment to when driving. Check clearances above, on sides, and bot- stabilize machine and remove personnel. tom of platform when lifting or lowering platform.

  • Page 23: Moving, Lifting And Repositioning

    SECTION 1 - SAFETY PRECAUTIONS MOVING, LIFTING AND REPOSITIONING MAINTENANCE General This sub-section contains general safety precautions which must be observed during maintenance of this machine. Addi- • Never allow personnel in platform while moving, lifting or repositioning the machine. tional precautions to be observed during machine mainte- nance are inserted at the appropriate points in this manual •...

  • Page 24: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components. MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE • DO NOT use your hand to check for MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER. leaks.
  • Page 25 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 3121742...
  • Page 26 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 27: Section 2 - Preparation And Inspection

    SECTION 2 - PREPARATION AND INSPECTION SECTION 2. PREPARATION AND INSPECTION PERSONNEL TRAINING 7. Means to avoid the hazards of unprotected electrical conductors. The aerial platform is a personnel handling device; so it is neces- 8. Specific job requirements or machine application. sary that it be operated and maintained only by trained person- Training Supervision nel.

  • Page 28: Preparation, Inspection, And Maintenance

    SECTION 2 - PREPARATION AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE NOTICE The following table covers the periodic machine inspections JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNI- and maintenance recommended by JLG Industries, Inc. Consult CIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE local regulations for further requirements for aerial work plat- TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 29: Inspection And Maintenance Table

    SECTION 2 - PREPARATION AND INSPECTION Table 2-1. Inspection and Maintenance Table PRIMARY SERVICE TYPE FREQUENCY REFERENCE RESPONSIBILITY QUALIFICATION Pre-Start Before using each day; or whenever there’s an Operator User or Operator User or Operator Operator and Safety Manual Inspection change.

  • Page 30: Pre-Start Inspection

    SECTION 2 - PREPARATION AND INSPECTION PRE-START INSPECTION DAILY WALK-AROUND INSPECTION The Pre-Start Inspection should include each of the following: General 1. Cleanliness – Check all surfaces for leakage (oil, fuel, Begin Walk-Around Inspection at item 1 (See Figure 2-1. on or battery fluid) or foreign objects.
  • Page 31 SECTION 2 - PREPARATION AND INSPECTION 6. Emergency Stop/Battery Isolator - Turn key switch in emergency stop button, then pull to release. 7. Bubble Level Indicator - Check bubble level indicator is clean, secure and responds to movement. 8. Battery/Charger Assembly/Hydraulic System - Proper battery electrolyte level (if non-sealed battery), no battery terminal corrosion.

  • Page 32: Daily Walk-Around Inspection

    SECTION 2 - PREPARATION AND INSPECTION 1. Swivel Castor 2. Auto-Lock Braked Wheel 3. Gate/Gate Latch 4. Platform Control Box 5. Emergency Lowering Valve 6. Emergency Stop/Battery Isolator 7. Bubble Level Indicator 8. Battery/Charger/Hydraulic Pump Assembly (Inside Base Frame) 9. Platform 10.

  • Page 33: Function Check

    SECTION 2 - PREPARATION AND INSPECTION FUNCTION CHECK action of the rear wheel brake, ensure the wheels fully engage the locking tab weldments above the rear The function check of all systems should be performed in an wheels when the platform is elevated, and is released area free of overhead and ground level obstructions.
  • Page 34 SECTION 2 - PREPARATION AND INSPECTION NOTES: 3121742...

  • Page 35: Section 3 - Machine Operation

    SECTION 3 - MACHINE OPERATION SECTION 3. MACHINE OPERATION 3.1 GENERAL 3.2 MACHINE DESCRIPTION The machine is manually propelled machine, with a work plat- NOTICE form mounted to an elevating mast mechanism. The personnel THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICA- lift's intended purpose is to provide personnel (with their tools TION AND OPERATION.

  • Page 36: Machine Operation

    SECTION 3 - MACHINE OPERATION MACHINE OPERATION • Ensure Emergency lowering valve is closed. • Batteries contain enough voltage to operate the machine. The following control conditions must be met before elevating Check the battery charge indicator located on the platform the platform: control box.

  • Page 37: Machine Component Locations

    SECTION 3 - MACHINE OPERATION Machine Component Locations 1. Tool Tray 2. Platform 3. Entry Gate and Latch 4. Front Locking Caster Wheels 5. Emergency Lowering Valve 6. Rear Wheel (Auto Locking) 7. Mast Assembly 8. Bubble Level Indicator 9. Emergency Stop with Key Switch 10.

  • Page 38: Battery Charger Operation

    SECTION 3 - MACHINE OPERATION Battery Charger Operation The battery charger is located under the base frame cover beneath the platform. (See Figure 3-2.). To access the charger, see Figure 5-2. Figure 3-3. Charger AC Input Cable The battery charge level can be monitored at the platform con- trol box - battery charge indicator see Figure 3-4.

  • Page 39: Battery Charge Indicator

    SECTION 3 - MACHINE OPERATION Figure 3-4. Battery Charge Indicator (Located near the top of the Platform Control Box) 1. Green LED 2. Amber LED Figure 3-5. Charger LEDs The AMBER LED will illuminate when the battery charger is con- nected to the AC power supply.

  • Page 40: Ground Controls

    SECTION 3 - MACHINE OPERATION Ground Controls Positioning and Leveling Machine 1. Position machine under work area on a firm, level, and uniform supporting surface. 2. Check that ALL wheels front and rear are in contact with the supporting surface. 3.

  • Page 41: Entering/Exiting The Platform

    SECTION 3 - MACHINE OPERATION Entering/Exiting The Platform Platform Controls 1. Check there are no overhead obstructions before elevating DO NOT EXCEED MAXIMUM PLATFORM CAPACITY. MAXIMUM CAPACITY platform. INCLUDES PERSONNEL IN PLATFORM PLUS WEIGHT IN TOOL TRAY OR ANY 2. The enable button (1), this button OTHER WEIGHT PLACED IN PLATFORM.

  • Page 42: Transporting, Lifting And Tie-Down Proce

    SECTION 3 - MACHINE OPERATION TRANSPORTING, LIFTING AND TIE-DOWN To secure machine to the transport vehicle, use at least two straps, with one strap over the chassis, around the mast section PROCEDURES and out to the rear of the machine. The other strap should be fed through the front tie down locations on the chassis and the (See Figure 3-7.) straps taken forward, so that the machine is tied down in four...

  • Page 43: Transport - Forklift Truck - Tie-Down - Towing

    SECTION 3 - MACHINE OPERATION If the storage period is for an undetermined period then it is electrical and hydraulic connections be covered to prevent cor- advisable that the battery be removed and stored in a secure rosion. battery storage container. We would also advise that all external Figure 3-7.

  • Page 44: Decal Installation

    SECTION 3 - MACHINE OPERATION DECAL INSTALLATION Figure 3-8. Decal Installation 3-10 3121742...

  • Page 45: Decal Installation Chart

    SECTION 3 - MACHINE OPERATION Table 3-1. Decal Installation Chart (See Figure 3-8.) Table 3-1. Decal Installation Chart (See Figure 3-8.) Part Number Part Number ANSI - Item ANSI - ANSI - English CSA - French ANSI - Spanish Item ANSI - English CSA - French ANSI - Spanish...
  • Page 46 SECTION 3 - MACHINE OPERATION NOTES: 3-12 3121742...

  • Page 47: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL INFORMATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead struc- This section explains the steps to be taken in case of an emer- tures or equipment, rescue the platform occupant prior to free- gency situation while operating the machine.

  • Page 48: Incident Notification

    SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION EMERGENCY LOWERING OPERATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided DO NOT CLIMB OUT OF THE PLATFORM WHILE ELEVATED.

  • Page 49: Emergency Lowering

    SECTION 4 - EMERGENCY PROCEDURES Emergency Lowering 1001214251 A Figure 4-1. Emergency Lowering 3121742...
  • Page 50 SECTION 4 - EMERGENCY PROCEDURES NOTES: 3121742...

  • Page 51: Section 5 - General Specifications

    SECTION 5 - GENERAL SPECIFICATIONS SECTION 5. GENERAL SPECIFICATIONS INTRODUCTION Other Publications Available Specific to this Machine: Illustrated Parts Manual This section of the manual provides additional necessary infor- ANSI ......... . 3121743 mation to the operator for proper operation and maintenance of this machine.

  • Page 52: General Specifications

    SECTION 5 - GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Table 5-2. Machine Dimensions Machine Specifications CLOSED DIMENSION 830P Length 3.92 ft (1.195 m) Table 5-1. Machine Specifications Width 2.46 ft (0.750 m) WORKING DIMENSION 830P Height 5.11 ft (1.560 m) Maximum working height: 14.76 ft (4.50 m) Weight 628 lb (285 kg)

  • Page 53: Power Source

    SECTION 5 - GENERAL SPECIFICATIONS Power Source: 16.4 ft 12V DC Battery (5.0m) Electric Motor - Standard 12V DC Hydraulic Pump - 3.1cc/rev Hydraulic Pressure Relief: 942 psi/65 bar 13.1 ft (4.0m) Battery Charger Specification: Table 5-3. Battery Charger Specification 9.84 ft AC Input Voltage 90-135V AC...

  • Page 54: Operator Maintenance

    SECTION 5 - GENERAL SPECIFICATIONS OPERATOR MAINTENANCE Accessing Hydraulic/Electrical Components In Base Frame 1. Using the platform control box, raise platform up an inch or two off the rear wheel brake, set bar. CAUTION WHEN REMOVING THE BASE FRAME COVER FOR MAINTENANCE PURPOSES, FIRST SWITCH MACHINE POWER OFF BY DEPRESSING THE EMERGENCY STOP BUTTON LOCATED ON THE BASE OF THE MACHINE.

  • Page 55: Hydraulic System Maintenance

    SECTION 5 - GENERAL SPECIFICATIONS Hydraulic System Maintenance • Hydraulic Oil Specification - refill with grade 32 mineral oil. • Ensure the hydraulic oil reservoir is not overfilled. • The oil level must only be checked when the mast is fully lowered.
  • Page 56 SECTION 5 - GENERAL SPECIFICATIONS NOTES: 3121742...

  • Page 57: Inspection And Repair Log

    SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 6-1. Inspection and Repair Log DATE COMMENTS 3121742...
  • Page 58 SECTION 6 - INSPECTION AND REPAIR LOG Machine Serial Number: _________________________ Table 6-1. Inspection and Repair Log DATE COMMENTS 3121742...
  • Page 60 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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