Endress+Hauser Liquiport 2010 CSP44 Operating Instructions Manual
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Endress+Hauser Liquiport 2010 CSP44 Operating Instructions Manual

Automatic sampler for liquid media maintenance & diagnostics
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BA00470C/07/EN/15.13
71214527
Valid as of:
Softwareversion 01.04.00
AUTHORIZED DISTRIBUTOR:
InstrumentsAndControl.com
Houston, Texas USA
sales@InstrumentsAndControl.com
281-609-7170
Products
Operating Instructions
Liquiport 2010 CSP44
Automatic sampler for liquid media
Maintenance & diagnostics
Solutions
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  • Page 1 Products Solutions Services BA00470C/07/EN/15.13 71214527 Valid as of: Softwareversion 01.04.00 Operating Instructions Liquiport 2010 CSP44 Automatic sampler for liquid media Maintenance & diagnostics AUTHORIZED DISTRIBUTOR: InstrumentsAndControl.com Houston, Texas USA sales@InstrumentsAndControl.com 281-609-7170...
  • Page 2 About this manual This manual describes all the tasks you must perform for maintenance, diagnostics and repair. A description of the following is provided here: • General troubleshooting • Overview of diagnostic messages • Description of the information in the "Diagnostics" menu –...

  • Page 3: Table Of Contents

    Accessories ....58 Accessories for Liquiport 2010 CSP44 . 58 Measuring cable ....58 Sensors .

  • Page 4: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting Liquiport 2010 CSP44 Diagnostics and troubleshooting The sampler continuously monitors its own functions. The color of the display background changes to red if a diagnostics message for error category "F" occurs. The LED beside the display flashes red if a diagnostics message for error category "M" occurs.
  • Page 5 Liquiport 2010 CSP44 Diagnostics and troubleshooting Problem Possible cause Tests and/or remedial measures Measuring chain Contaminated reference system Test with new sensor zero-point cannot be Junction clogged Clean or grind junction adjusted Asymmetric sensor voltage too high Clean junction or test with another sensor No change or subtle –...
  • Page 6 Diagnostics and troubleshooting Liquiport 2010 CSP44 Conductivity measurement Problem Possible cause Tests and/or remedial measures Display values deviate Incorrect calibration Repeat the calibration. from reference Where necessary, check and repeat the calibration measurement with the reference device. Sensor fouled Clean the sensor.
  • Page 7 Liquiport 2010 CSP44 Diagnostics and troubleshooting Problem Possible cause Tests and/or remedial measures No/incorrect temperature ATC: select type of compensation; if linear, set compensation suitable coefficients. MTC: set process temperature. Incorrect temperature measurement Check temperature measured value. Bubbles in medium Suppress formation of bubbles by: –...
  • Page 8 Diagnostics and troubleshooting Liquiport 2010 CSP44 Problem Possible cause Tests and/or remedial measures No change or subtle – Sensor fouled • Clean the sensor. change in display – Sensor old (membrane) • If necessary: – Change electrolyte, change membrane cap (amperometric sensor) –...
  • Page 9 Liquiport 2010 CSP44 Diagnostics and troubleshooting Turbidity and nitrate measurement Problem Possible cause Tests and/or remedial measures Sensor failure Test with new sensor Sensor cable disconnected Check cable or cable extension. Display value - - - - Incorrect sensor connection Check the connection at input module (-->...
  • Page 10 Diagnostics and troubleshooting Liquiport 2010 CSP44 1.1.3 Device-specific errors Problem Possible cause Tests and/or remedial measures The device cannot be No supply voltage Check if voltage supplied switched on/display remains Basic module defective Replace basic module dark Values appear on display...

  • Page 11: Diagnostic Information On Local Display

    Liquiport 2010 CSP44 Diagnostics and troubleshooting Problem Possible cause Tests and/or remedial measures No current output signal Basic module defective Check with integrated current simulation, connect mA meter directly to current output. Diagnostic information on local display Up-to-date diagnostic events are displayed along with their status category, diagnostic code and short text.
  • Page 12 Diagnostics and troubleshooting Liquiport 2010 CSP44 1.3.2 Adjusting the device behavior All the diagnostics messages are assigned to specific error categories at the factory. Since other settings might be preferred depending on the application, error categories and the effect errors have on the measuring point can be configured individually.
  • Page 13 Liquiport 2010 CSP44 Diagnostics and troubleshooting Path: ... /Extended setup/Diagnostics settings/Diag. behavior (optional) Function Options Info Error current Options Decide whether an error current should be output at the • On current output if the diagnostic message display is • Off activated.

  • Page 14: Overview Of Diagnostic Information

    Diagnostics and troubleshooting Liquiport 2010 CSP44 Overview of diagnostic information 1.4.1 Device-specific, general diagnostics messages Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Selftest active Wait for self-test to be finished Hold active Output values and status of the channel are on...
  • Page 15 Liquiport 2010 CSP44 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Temp. sensor Temperature sensor PT2 in sample compartment is defective. • Sample temperature measurement not possible • A sampling program will not be canceled ->...
  • Page 16 Diagnostics and troubleshooting Liquiport 2010 CSP44 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Pump tubing Pump tube operating time reached shortly Display under Diagnostics/Runtime info/Tubing -> Schedule replacement -> After replacement, reset the operating time...
  • Page 17 Liquiport 2010 CSP44 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Start time over Start time entered is in the past • Enter a new start time Overfill check The total sample volume does not fit in the sample bottle ->...
  • Page 18 Diagnostics and troubleshooting Liquiport 2010 CSP44 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Curr. under-run Reasons • Sensor in air Current exceeded • Air pockets in assembly • Sensor fouled • Incorrect flow to sensor...
  • Page 19 Liquiport 2010 CSP44 Diagnostics and troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Clean. solution • Warning for level of cleaning solution for sample preparation system • Depending on the cleaning duration, the cleaning interval and external events, the...
  • Page 20 Diagnostics and troubleshooting Liquiport 2010 CSP44 1.4.2 Sensor-specific diagnostics messages Abbreviations used for sensor types • P ... pH/ORP (general) – P (glass) ... glass electrode – P (ISFET) ... ISFET sensor • C ... Conductivity (general) – C (cond.) ... Conductive sensor –...
  • Page 21 Liquiport 2010 CSP44 Diagnostics and troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor connect. Check sensor connection Contact the Service Department Initialization Wait for initialization to be finished Sensor comm. Sensor not communicating...
  • Page 22 Diagnostics and troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Temp. slope high All except U Calibration alarm: Limit values for temperature slope exceeded Temp. slope low All except U Sensor old or defective...
  • Page 23 Liquiport 2010 CSP44 Diagnostics and troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor calib. O (opt.) Limit values for sensor relaxation time (fluorescence decay time) Sensor calib. O (opt.) exceeded/undershot Reasons: high oxygen content, incorrect...
  • Page 24 Diagnostics and troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor check C (ind.) Coil transmission current too high Reasons: transmission coil short-circuit, inductance too low Replace sensor Contact the Service Department Sensor check C (ind.)
  • Page 25 Liquiport 2010 CSP44 Diagnostics and troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor check N, T, S Uncertain measured value Reasons: sensor fouling, incorrect application Clean sensor Check application Sensor data N, T, S, Cl...
  • Page 26 Diagnostics and troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren 176 - 199: Warning issued by hours of operation monitoring system. Measurement can still take place. Replace sensor Adjust monitoring limit...
  • Page 27 Liquiport 2010 CSP44 Diagnostics and troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Calib. aborted P, C, O, I, Cl Calibration aborted Sensor calib. Calibration aborted, main measured value fluctuates Reasons: sensor too old, sensor occasionally...
  • Page 28 Diagnostics and troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor calib. Set limit for electrolyte consumption is reached Measurement can still take place. Replace the electrolyte Clear the electrolyte consumption...
  • Page 29 Liquiport 2010 CSP44 Diagnostics and troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor reference Alarm: impedance of reference membrane too low. Check sensor, replace if necessary Check and correct reference limit value Sensor reference Warning: impedance of reference membrane too low.
  • Page 30 Diagnostics and troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren USP/ EP alarm USP limit values exceeded Check process USP / EP warning Process temp. All except U Process temperature high...
  • Page 31 Liquiport 2010 CSP44 Diagnostics and troubleshooting 1.4.3 Configuration options for troubleshooting (for version with sensors with the Memosens protocol) The table only lists the diagnostics messages that depend on your settings in the menu. The path where you can change the settings is specified in the table.
  • Page 32 Diagnostics and troubleshooting Liquiport 2010 CSP44 Path to software function Operating time Menu/Setup/Inputs/Oxygen (amp.)/Extended setup/Diagnostics settings/Limits operating hours/Operation > 50 nA Operating time Menu/Setup/Inputs/Cond c/Extended setup/Diagnostics settings/Limits operating hours/Operation > 80°C < 100nS/cm Menu/Setup/Inputs/Extended setup/Diagnostics settings/Limits operating hours/Operation < 5°C Menu/Setup/Inputs/Extended setup/Diagnostics settings/Limits operating hours/Operation >...

  • Page 33: Pending Diagnostic Messages

    Liquiport 2010 CSP44 Diagnostics and troubleshooting Pending diagnostic messages The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. The following messages are directly displayed every time you enter the menu: • "Most important message"...

  • Page 34: Logbooks

    Diagnostics and troubleshooting Liquiport 2010 CSP44 Logbooks 1.7.1 Available logbooks Types of logbooks • Logbooks physically available (all apart from the overall logbook) • Database view of all logbooks (=overall logbook) Logbook Visible in Max. Can be Logbook Entries Can be...
  • Page 35 Liquiport 2010 CSP44 Diagnostics and troubleshooting Diagnostics/Logbooks Function Options Info Summary of inputs Read only The counters configured for the analog and binary input are displayed. Max. 8 lines Delete all entries Action You can delete all the program logbook entries here.
  • Page 36 Diagnostics and troubleshooting Liquiport 2010 CSP44 You can view your data logbook entries graphically on the display ("Show plot"). You can also adapt the display to suit your individual requirements: • If you press the navigator button in the graphic display, you are given additional options such as the zoom function and x/y movement of the graph.
  • Page 37 Liquiport 2010 CSP44 Diagnostics and troubleshooting Diagnostics/Logbooks Function Options Info Data logbooks Chronological list of the data logbook entries. Data logbook 1 <Logbook This submenu is available for each data logbook that you name> have set up and activated. Source of data...
  • Page 38 Diagnostics and troubleshooting Liquiport 2010 CSP44 1.7.3 Program logbook The following table shows an overview of the exported program logbook and explains the most important terms in the program logbook. Entry Example Info Timestamp 05.05.2010 12:40 Time stamp - the start time in the case of sampling...
  • Page 39 Liquiport 2010 CSP44 Diagnostics and troubleshooting Entry Example Info Start mode Immediate Field only populated for PrgPartStart, BasicPrgStart and StdPrgStart: --> The program start setting is displayed - Immediate --> immediately - Date/time --> after date/time - Volume --> with a volume - Event -->...
  • Page 40 Diagnostics and troubleshooting Liquiport 2010 CSP44 1.7.4 Bottle statistics In "Menu/Diagnostics/Logbooks/Logbook program", select the "Show summary of current program" item to display the bottle statistics for the sampler. The statistics are displayed for each individual bottle when the program is started. This gives you detailed feedback on the last sampling operations.

  • Page 41: Device Information

    Liquiport 2010 CSP44 Diagnostics and troubleshooting Device information 1.8.1 System information Diagnostics/System information Function Options Info Device tag Read only Individual device tag, --> "General settings" Order code Read only You can order identical hardware with this code. This code changes on account of changes to the...

  • Page 42: Resetting The Measuring Device

    Diagnostics and troubleshooting Liquiport 2010 CSP44 1.8.2 Sensor information Select the channel you want from the list of channels. Information in the following categories is displayed: • Extreme values Extreme conditions to which the sensor has been exposed up to now, e.g. min./max.
  • Page 43 Liquiport 2010 CSP44 Diagnostics and troubleshooting Diagnostics/Systemtest/Reset Function Options Info Power supply Read only The current supply voltage is displayed. With AC power supply: 24 V ±0.5 V With DC power supply: 22 to 28 V Motor current Read only The current consumption of the pump is displayed.

  • Page 44: 1.10 Runtime Info

    Diagnostics and troubleshooting Liquiport 2010 CSP44 1.10 Runtime info The following information is displayed: • Operating hours device: Displays the total operating hours of the device in days, hours and minutes • Sample totalizer : Number of all samples taken and sample errors •...

  • Page 45: Sensor Replacement (For Version With Sensors With The Memosens Protocol)

    Liquiport 2010 CSP44 Diagnostics and troubleshooting 1.12 Sensor replacement (for version with sensors with the Memosens protocol) Diagnostics/Sensor change Function Options Info List of channels Options If you set the function to "On", the measured value • On at the current output is set to hold. In this way you •...

  • Page 46: 1.14 Firmware History

    Diagnostics and troubleshooting Liquiport 2010 CSP44 1.14 Firmware history Date Version Changes to software Documentation: edition 04/2013 01.04.00 Extension BA00465C/07/EN/15.13 • Conductivity: BA00470C/07/EN/15.13 – Measuring range switch BA00492C/07/EN/15.13 – Temperature compensation ISO 7888 at 20 ˚C BA00493C/07/EN/15.13 • Keylock with password protection SD01068C/07/EN/01.12...

  • Page 47: Maintenance

    Replacing wear parts Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please contact your local sales center in this regard. Endress+Hauser offers its customers a maintenance contract. With a maintenance contract, you can increase your level of operational safety and relieve your operating staff of some of their workload.

  • Page 48: Replacing The Pump Tube

    Maintenance Liquiport 2010 CSP44 Replacing the pump tube CAUTION Danger of injury due to rotating parts ‣ Take the sampler out of service before opening the peristaltic pump. ‣ Safeguard the sampler against accidental operation while working on the open peristaltic pump.
  • Page 49 Liquiport 2010 CSP44 Maintenance Pump tube Clamp Marking ring Roller a0014203 Fig. 3: Replacing the pump tube Remove the clamp (item 8) and remove the pump tube (item 2) from the pump. Remove any silicone deposits on the roller (item 10) and the flexible pump bracket.

  • Page 50: Cleaning

    Maintenance Liquiport 2010 CSP44 Cleaning 2.3.1 Housing Clean the housing with commercially available cleaning agents. NOTICE Prohibited cleaning agents Damage to the housing surface or housing seal ‣ For cleaning purposes, never use concentrated mineral acids or bases. ‣ Never use organic cleaners such as benzyl alcohol, methanol, methylene chloride, xylene or concentrated glycerol cleaner.
  • Page 51 Liquiport 2010 CSP44 Maintenance Interior of peristaltic pump WARNING Danger of injury due to rotating parts ‣ Take the sampler out of service before opening the peristaltic pump. ‣ Safeguard the sampler against accidental operation while working on the open peristaltic pump.
  • Page 52 Maintenance Liquiport 2010 CSP44 2.3.3 Sample compartment The sample compartment has a fully integrated plastic inner lining. Clean the sample compartment as follows: Remove the bottles. Spray-clean the sample compartment with a water hose. You can wash the PE and glass bottles in a dishwasher at 60 ˚C.

  • Page 53: Replacing The Storage Batteries

    Liquiport 2010 CSP44 Maintenance Replacing the storage batteries First remove the cover of the battery compartment to replace the batteries. WARNING Device is energized Improper connection can cause injury or death. ‣ If a power supply unit or a charger is connected, disconnect it from the mains.

  • Page 54: Calibration

    Maintenance Liquiport 2010 CSP44 Calibration Distribution arm The position of the distribution arm is set at the factory. Sample volume The sample volume of the peristaltic pump is also calibrated at the factory. For version with sensors with the Memosens protocol: Users must decide whether the process conditions present require calibration during initial commissioning.
  • Page 55 Liquiport 2010 CSP44 Maintenance Diagnostics/Simulation Function Options Info Alarm relay Simulation of a relay state Relay x:y This menu appears once for each relay. Simulation Options If you simulate the relay state, this is indicated on the • On display by a simulation icon in front of the relay display.

  • Page 56: Repair

    Repair Liquiport 2010 CSP44 Repair Spare parts Contact your Endress+Hauser Service if you have any questions regarding spare parts. a0014211 Fig. 7: Spare parts Item No. Designation and contents Order number Spare parts kit Lid for housing upper complete 71119023...

  • Page 57: Return

    O-ring ID=13.00 W=4.00 OD=21.00 NBR, 1 pc Return The sampler is repaired on site. Contact your Endress+Hauser Service Department. Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste.

  • Page 58: Accessories

    The most important accessories available at the time this document went to print are listed below. Contact your Service Department or sales center for accessories that are not listed here. Accessories for Liquiport 2010 CSP44 Base, complemented 71111864 CSP44 base + 1 x 20 liter (5.28 US gal.), PE 71111866 CSP44 base + 12 x 2 liter (0.53 US gal.), PE...

  • Page 59: Sensors

    Liquiport 2010 CSP44 Accessories Measuring cable CYK81 • Unterminated cable for extending sensor cables (e.g. Memosens) • 2 x 2 cores, twisted with shielding and PVC sheath (2 x 2 x 0.5 mm + shielding) • Material sold by the meter, Order No.: 51502543 Sensors You can only connect sensors with M12 plug.
  • Page 60 Accessories Liquiport 2010 CSP44 4.3.3 ORP sensors Orbisint CPS12D • ORP sensor with Memosens technology • Dirt-repellent PTFE junction; • Order as per product structure (--> Online Configurator, www.products.endress.com/cps12d) • Technical Information TI367C/07/EN Ceraliquid CPS42D • ORP sensor with Memosens technology •...
  • Page 61 Liquiport 2010 CSP44 Accessories Tophit CPS491D • ISFET sensor with Memosens technology • Open aperture junction for media with high potential for fouling • Order as per product structure (--> Online Configurator, www.products.endress.com/cps491d) • Technical Information TI377C/07/EN 4.3.5 Inductive conductivity sensors Indumax CLS50D •...
  • Page 62 Accessories Liquiport 2010 CSP44 4.3.8 Ion-selective sensors ISEmax CAS40D • Ion-selective sensors • Order as per product structure (--> Online Configurator, www.products.endress.com/cas40d) • Technical Information TI491C/07/EN 4.3.9 Turbidity sensors Turbimax CUS51D • For nephelometric turbidity and solids measurement in wastewater •...

  • Page 63: Index

    Liquiport 2010 CSP44 Index Accessories Maintenance ......47 Measuring cable ..... . 58 Manual hold .
  • Page 64 www.addresses.endress.com...

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