Endress+Hauser Liquiport 2010 CSP44 Operating Instructions Manual
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Endress+Hauser Liquiport 2010 CSP44 Operating Instructions Manual

Automatic sampler for liquid media, maintenance & diagnostics
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Operating Instructions
Liquiport 2010 CSP44
Automatic sampler for liquid media
Maintenance & diagnostics
BA470C/07/EN/06.10
71118810
Valid as of:
Software version 01.01.00

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Summary of Contents for Endress+Hauser Liquiport 2010 CSP44

  • Page 1 Operating Instructions Liquiport 2010 CSP44 Automatic sampler for liquid media Maintenance & diagnostics BA470C/07/EN/06.10 71118810 Valid as of: Software version 01.01.00...
  • Page 2 About this manual This manual describes all the tasks you must perform for maintenance, diagnostics and troubleshooting. A description of the following is provided here: • "Diagnostics" menu – Diagnostics list – Logbooks – System information – State of Outputs –...

  • Page 3: Table Of Contents

    Accessories....45 Accessories for Liquiport 2010 CSP44 . . . 45 Measuring cable ....45 Sensors .

  • Page 4: Maintenance

    Replacing wear parts Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please contact your local sales center in this regard. Endress+Hauser offers its customers a maintenance contract. With a maintenance contract, you can increase your level of operational safety and relieve your operating staff of some of their workload.

  • Page 5: Replacing The Pump Tube

    Liquiport 2010 CSP44 Maintenance Replacing the pump tube Warning! Danger! Rotating parts! • Take the sampler out of service before opening the peristaltic pump. • Safeguard the sampler against accidental operation while working on the open peristaltic pump. Pump tube...

  • Page 6: Cleaning

    Maintenance Liquiport 2010 CSP44 Remove the clamp (item 8) and remove the pump tube (item 2) from the pump. Remove any silicone deposits on the roller (item 10) and the flexible pump bracket. Make sure the roller turns smoothly and evenly.
  • Page 7 Liquiport 2010 CSP44 Maintenance 1.3.2 Wetted parts After cleaning, rinse all wetted parts thoroughly with clear water to ensure that all cleaning agent residue has been removed so it cannot affect subsequent medium samples. Peristaltic pump a0014215 Fig. 3: Peristaltic pump...
  • Page 8 Maintenance Liquiport 2010 CSP44 Interior of peristaltic pump Warning! Danger! Rotating parts! • Take the sampler out of service before opening the peristaltic pump. • Safeguard the sampler against accidental operation while working on the open peristaltic pump. Pump rotor...

  • Page 9: Calibration

    Liquiport 2010 CSP44 Maintenance 1.3.4 Digital sensors (for version with sensors with the Memosens protocol) If an error occurs or the maintenance schedule stipulates that the sensor has to be replaced, use a new sensor, or a sensor that has been precalibrated in the laboratory.

  • Page 10: Replacing The Batteries

    Maintenance Liquiport 2010 CSP44 Replacing the batteries First remove the cover of the battery compartment to replace the batteries. Warning! If a power supply unit or a charger is connected, disconnect it from the mains. a0014207 Fig. 5: Cover of battery compartment...

  • Page 11: Diagnostics Menu

    Liquiport 2010 CSP44 Diagnostics menu Diagnostics menu The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. The following messages are directly displayed every time you enter the menu: • "Most important message"...
  • Page 12 Diagnostics menu Liquiport 2010 CSP44 Logbook Visible in Max. Can be Logbook Entries Can be entries disabled can be can be exported deleted deleted Debugging logbook Only accessible with 1000 the special activation code (Service) Data in brackets means this depends on the overall logbook...
  • Page 13 Liquiport 2010 CSP44 Diagnostics menu Diagnostics/Logbooks Function Options Info Go to date User input Use this function to go directly to a specific time in • Go to date the list. In this way, you avoid having to scroll • Time through all the information.

  • Page 14: System Information

    Diagnostics menu Liquiport 2010 CSP44 System information Diagnostics/System information Function Options Info Device tag Read only Individual device tag, --> "General settings" Order code Read only You can order identical hardware with this code. This code changes on account of changes to the...

  • Page 15: Status Of Inputs/Outputs

    Liquiport 2010 CSP44 Diagnostics menu Status of inputs/outputs The following measured values are listed (read only): • Binary inputs Current function state: on or off • Current inputs Actual current values of all the current inputs available • Binary outputs Current function state: on or off •...
  • Page 16 Diagnostics menu Liquiport 2010 CSP44 Diagnostics/Systemtest/Reset Function Options Info Probe detected Read only Yes: the medium was detected No: no medium was detected Pump reverse Action Pump function reverse, to Read only stop press ESC Current pump run time Read only...

  • Page 17: Sensor Change (For Version With Sensors With The Memosens Protocol)

    Liquiport 2010 CSP44 Diagnostics menu Sensor change (for version with sensors with the Memosens protocol) Diagnostics/Sensor change Function Options Info List of channels Options If you set the function to "On", the measured value • On at the current output is set to hold. In this way you •...

  • Page 18: Simulation

    Diagnostics menu Liquiport 2010 CSP44 Simulation You can simulate values at inputs and outputs for testing purposes: • Current values at current outputs • Measured values at inputs Only current values are simulated. It is not possible to use the simulation function to calculate the totalized value for the flow or rainfall.

  • Page 19: Troubleshooting

    Liquiport 2010 CSP44 Troubleshooting Troubleshooting Troubleshooting The sampler continuously monitors its own functions. The color of the display background changes to red if a diagnostics message for error category "F" occurs. The LED beside the display flashes red if a diagnostics message for error category "M" occurs.
  • Page 20 Troubleshooting Liquiport 2010 CSP44 3.2.2 Adjusting the device behavior All the diagnostics messages are assigned to specific error categories at the factory. Since other settings might be preferred depending on the application, error categories and the effect errors have on the measuring point can be configured individually. Furthermore, every diagnostics message can be disabled.
  • Page 21 Liquiport 2010 CSP44 Troubleshooting Paths: Menu/Setup/General settings/Diagnostics or Menu/Setup/Inputs/Diag. settings/Diag. behavior (optional) Function Options Info Error current Options Decide whether an error current should be output • On at the current output if the diagnostic message • Off display is activated.
  • Page 22 Troubleshooting Liquiport 2010 CSP44 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Module connect. Electronics module not communicating Check cable connection, replace if necessary Check the power supply of the sampling control module Contact the Service Department Electr.
  • Page 23 Liquiport 2010 CSP44 Troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Read subprg. list Subprogram list cannot be read from the program memory --> Reset the software Distribution arm Distribution arm zero point not found...
  • Page 24 Troubleshooting Liquiport 2010 CSP44 Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Read prog. list Program list cannot be read from the program memory --> Reset the software Overfill check Total capacity of bottle reached • No further sampling to current bottle is...
  • Page 25 Liquiport 2010 CSP44 Troubleshooting Message Factory settings Tests or remedial measures Cat. Diag. Error on/off current Language change Language change failed --> Contact the Service Department Logbook at 80% Save the logbook to the SD card and then delete the logbook in the device...
  • Page 26 Troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor unknown Replace sensor Sensor problem Sensordata Sensor init. Wait for initialization to be finished Writing data Could not write sensor data Repeat write process...
  • Page 27 Liquiport 2010 CSP44 Troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor check Validity of last calibration will expire soon. Measurement can still take place. Calibrate sensor Sensor TAG Sensor has invalid tag or tag group...
  • Page 28 Troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor glass P (glass) Impedance limit values exceeded/undershot Sensor glass P (glass) Measuring can continue until the alarm (122, 124) occurs. Sensor glass...
  • Page 29 Liquiport 2010 CSP44 Troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor check O (opt.) Sensor LED: no voltage Contact the Service Department Sensor check O (opt.) Sensor LED: no power Contact the Service Department...
  • Page 30 Troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor failure Sensor strobe lamp defective Reasons: deterioration, end of operating life, mechanical interference/vibration Replace sensor Contact the Service Department Calibration Factory calibration is used...
  • Page 31 Liquiport 2010 CSP44 Troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren 179 - 199: Warning issued by hours of operation monitoring system. Measurement can still take place. Replace sensor Adjust monitoring limit Deactivate monitoring Operating time Operating hours >...
  • Page 32 Troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor calib. Calibration aborted, main measured value fluctuates Reasons: sensor too old, sensor occasionally dry, calibration value not constant Check sensor Check calibration solution Sensor calib.
  • Page 33 Liquiport 2010 CSP44 Troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Sensor calib. P (ISFET) Delta operating point alarm Sensor calib. P (ISFET) Delta operating point warning Sensor calib. Invalid cell constant, max./min. value or lower/upper alarm/warning value Sensor calib.
  • Page 34 Troubleshooting Liquiport 2010 CSP44 Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Process temp. Process temperature high Do not increase temperature Check measuring chain Change sensor type Process temp. Process temperature low Do not reduce temperature...
  • Page 35 Liquiport 2010 CSP44 Troubleshooting Message Factory settings Sensor type Tests or remedial measures Cat. Diag. Error curren Process conduc. Process conductivity below the lowest value in the table Extend table Process conduc. Process conductivity above the highest value in the table Extend table Proc.cond.comp...
  • Page 36 Troubleshooting Liquiport 2010 CSP44 Path to software function Menu/Setup/Inputs/Cond c/Polarisation Menu/Setup/Inputs/Oxygen (amp.)/Diag. settings/Cap calibrations/Alarm limit Menu/Setup/Inputs/Oxygen (amp.)/Diag. settings/Cap sterilisations/Alarm limit Menu/Setup/Inputs/Diag. settings/Limits operating hours/Operation > 300 mV Menu/Setup/Inputs/Diag. settings/Limits operating hours/Operation < -300 mV Menu/Setup/Inputs/Oxygen (opt.)/Diag. settings/Limits operating hours/Operation < 25μs Menu/Setup/Inputs/Oxygen (opt.)/Diag.

  • Page 37: Device-Specific Errors

    Liquiport 2010 CSP44 Troubleshooting Path to software function Menu/Setup/Inputs/pH ISFET/Diag. settings/Operating point/Upper alarm limit Menu/Setup/Inputs/pH ISFET/Diag. settings/Operating point/Upper warning limit Menu/Setup/Inputs/pH ISFET/Diag. settings/Operating point/Lower alarm limit Menu/Setup/Inputs/pH ISFET/Diag. settings/Operating point/Lower warning limit Menu/Setup/Inputs/Diag. settings/Delta slope/Warning limit Menu/Setup/Inputs/Diag. settings/Delta zeropoint/Alarm limit Menu/Setup/Inputs/Diag.
  • Page 38 Troubleshooting Liquiport 2010 CSP44 Problem Possible cause Tests and/or remedial measures Siphon in sampling hose Check sampling hose Connection not air-tight/sampling – Check tubes/connections hose taking in air – Check the sampling hose is routed correctly Bottles not being filled correctly –...

  • Page 39: Process Errors Without Messages

    Liquiport 2010 CSP44 Troubleshooting Process errors without messages 3.4.1 pH/ORP measurement Problem Possible cause Tests and/or remedial measures Display values deviate from Incorrect calibration Repeat the calibration. reference measurement Where necessary, check and repeat the calibration with the reference device.
  • Page 40 Troubleshooting Liquiport 2010 CSP44 Problem Possible cause Tests and/or remedial measures Cable disconnected or short-circuited Disconnect cable and measure directly at device. No current output signal Output defective See "Device-specific errors" section. Fixed current output signal Current simulation active Switch off simulation.
  • Page 41 Liquiport 2010 CSP44 Troubleshooting Problem Possible cause Tests and/or remedial measures Incorrect temperature sensor wiring Check connections on basis of wiring diagram; three-wire connection always required. Incorrect temperature value Measuring cable defective Check cable for disconnection, short-circuit, shunt. Incorrect sensor type configured Set correct temperature sensor type.
  • Page 42 Troubleshooting Liquiport 2010 CSP44 3.4.3 Oxygen measurement Problem Possible cause Tests and/or remedial measures Sensor failure Test with new sensor Sensor cable disconnected Check cable or cable extension. Display value - - - - Incorrect sensor connection Check the connection at input module (--> BA, Part 1 "Wiring").
  • Page 43 Liquiport 2010 CSP44 Troubleshooting Problem Possible cause Tests and/or remedial measures Incorrect current output Total load in current loop too high Disconnect output and measure directly at signal device. EMC (interference coupling) Disconnect both output cables and measure directly at device.

  • Page 44: Return

    Do not mount sensor above aeration discs back to measured value Return The sampler is repaired on site. Contact your Endress+Hauser Service Department. Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste.

  • Page 45: Accessories

    The most important accessories available at the time this document went to print are listed below. Contact your Service Department or sales center for accessories that are not listed here. Accessories for Liquiport 2010 CSP44 Order Base, complemented 71111864 CSP44 base + 1 x 20 liter (5.28 US gal.), PE 71111865 CSP44 base + 1 x 5 liter (1.32 US gal.), glass...

  • Page 46: Sensors

    Accessories Liquiport 2010 CSP44 Sensors 4.3.1 Glass electrodes Orbisint CPS11D • pH sensor with Memosens technology • Dirt-repellent PTFE junction • Order depending on version, see Technical Information (TI028C/07/en) Ceraliquid CPS41D • pH sensor with Memosens technology • Ceramic junction and KCl liquid electrolyte •...
  • Page 47 Liquiport 2010 CSP44 Accessories • Order depending on version, see Technical Information (TI352C/07/en) Tophit CPS491D • ISFET sensor with Memosens technology • Open aperture junction for media with high potential for fouling • Order depending on version, see Technical Information (TI377C/07/en) 4.3.3 Inductive conductivity sensors...

  • Page 48: Spare Parts

    Spare parts Liquiport 2010 CSP44 Spare parts Contact your Endress+Hauser Service if you have any further questions regarding spare parts. a0014211 Fig. 6: Spare parts Item No. Designation and contents Order number Spare parts kit Lid for housing upper complete...
  • Page 49 Liquiport 2010 CSP44 Spare parts a0014212 Fig. 7: Spare parts Item No. Designation and contents Order number Spare parts kit Peristaltic pump: pump motor 71119030 Downholder complete 71119013 Distribution arm 71119007 Distribution arm 71119025 Seal set for peristaltic pump: 71110928 O-ring ID=12.42 W=1.78 AD=15.98 EPDM, 2 pcs...

  • Page 50: Index

    Liquiport 2010 CSP44 Index Accessories Logbooks......11 Measuring cable ..... . . 45 Sensors.
  • Page 51 Liquiport 2010 CSP44 Endress+Hauser...
  • Page 52 BA470C/07/EN/06.10 FM+SGML 6.0 71118810...

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