Powtran PI500-E Series Manual
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Powtran PI500-E Series Manual

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Thank you for choosing POWTRAN PI500-E Series Frequency Inverter. This
product made by POWTRAN is based on years of experience in professional production
and sale, and designed for controlling and adjusting the speed and torque of three-
phase ac synchronous motor.
For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals are
happy to serve you.
The end-users should hold this manual, and keep it well for future maintenance &
care, and other application occasions. For any problem within the warranty period,
please fill out the warranty card and fax it to the our authorized dealer.
The contents of this manual are subject to change without prior notice. To obtain
the latest information, please visit our website.
For more product information, please visit: http:// www.powtran.com.
Foreword
POWTRAN
April, 2018

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Summary of Contents for Powtran PI500-E Series

  • Page 1 Foreword Thank you for choosing POWTRAN PI500-E Series Frequency Inverter. This product made by POWTRAN is based on years of experience in professional production and sale, and designed for controlling and adjusting the speed and torque of three- phase ac synchronous motor.

  • Page 2: Table Of Contents

    Contents Chapter 1.Inspection and safety precautions ............1 1-1. Inspection after unpacking ................1 1-1-1. Instructions on nameplate ..............1 1-1-2. Model designation ................1 1-2. Safety precautions ..................2 1-3. Precautions ....................3 1-4. Scope of applications .................. 5 Chapter 2 Standard specifications ..............
  • Page 3 7-1. Dimension ....................124 7-1-1. Product outside drawing, installation size ........124 7-1-2. PI500-E series ................124 7-1-3. PI500-E Series（with DC reactor base） ........128 7-1-4. Keypad dimension drawing ............131 Chapter 8 Maintenance and repair ..............132 8-1. Inspection and maintenance..............132 8-2.
  • Page 4 Chapter 9 Options ..................135 9-1. Expansion cards ..................136 9-2. AC input reactor ..................136 9-2-1. AC Input Reactor ................136 9-3. AC output reactor..................137 9-3-1.AC output reactor ................137 9-4. DC reactor ....................138 9-5. Input filter ....................139 9-6.

  • Page 5: Chapter 1.Inspection And Safety Precautions

    Chapter 1.Inspection and safety precautions POWTRAN frequency inverters have been tested and inspected before leaving factory. After purchasing, please check if its package is damaged due to careless transportation, and if the specifications and model of the product are consistent with your order requirements. For any problem, please contact your local authorized POWTRAN dealer or directly contact this company.

  • Page 6: Safety Precautions

    Chapter 1.Inspection and safety precautions 1-2.Safety precautions Safety precautions in this manual are divided into the following two categories: Danger: the dangers caused by failure to perform required operation, may result in serious injury or even death； Caution:the dangers caused by failure to perform required operation, may result in moderate injury or minor injury, and equipment damage;...
  • Page 7 Chapter 1.Inspection and safety precautions danger of fire. ●Do not connect the input power source to the output terminals (U,V,W) of inverter . Otherwise there is a risk of damage to inverter. ● Do not open cover plate after energizing. Otherwise there is a risk of electric shock! ●Do not touch any input and output terminals of the inverter.
  • Page 8 Chapter 1.Inspection and safety precautions The inverter output voltage is PWM wave that contains a certain Motor heat and amount of harmonics, so the temperature rise, noise and vibration of noise motor show a slight higher than frequency power frequency operation.

  • Page 9: Scope Of Applications

    Chapter 1.Inspection and safety precautions completely when testing. 1)We need to fix cover and lock before power on, so as to avoid the harm to personal safety that is caused by internal injuries of bad capacitors and other components. 2)Do not touch internal circuit board and any parts after powering off and within five minutes after keyboard indicator lamp goes out, you must use the instrument to confirm that internal capacitor has been discharged fully, otherwise there is a danger of electric shock.

  • Page 10: Chapter 2 Standard Specifications

    Chapter 2 Standard specifications 2-1.Technical specifications Rated Adaptive Rated output Rated input Model output motor power (kW) current (A) current (A) (kW) AC 1PH 220V(-15%)～240V(+10%) PI500-E 0R4G1 PI500-E 0R7G1 0.75 0.75 PI500-E 1R5G1 PI500-E 2R2G1 PI500-E 004G1 PI500-E 5R5G1 AC 3PH 220V(-15%)～240V(+10%) PI500-E 0R4G2 PI500-E 0R7G2 0.75...

  • Page 11: Screw Specification Of Main Loop

    PI500-E 400G3 PI500-E 450G3R Note：(1)PI500-E series inverter PI500-E 132G3～PI500-E 450G3 ended with “R”refers to with built-in DC reactor, such as PI500-E 160G3R , PI500-E 160G4R. (2)Correct selection method of inverter is : inverter rated output current , motor rated current , and consider the overload capacity.Usually rated power difference between inverter and motor is...

  • Page 12: Standard Specifications

    Chapter 2 Standard specifications PI500-E 5R5G1 2～2.5 PI500-E 7R5G2 2～2.5 PI500-E 015G3 2~2.5 PI500-E 011G2 2~2.5 PI500-E 018G3 2~2.5 PI500-E 022G3 2~2.5 PI500-E 015G2 PI500-E 018G2 PI500-E 030G3 PI500-E 037G3 PI500-E 022G2 9~11 PI500-E 030G2 9~11 PI500-E 037G2 9~11 PI500-E 045G3 9~11 PI500-E 055G3 9~11...
  • Page 13 Chapter 2 Standard specifications standard ± 5%； Control system High performance vector control inverter based on DSP Control V/F control( for factory debugging use),vector control W/O method PG,vector control W/PG Acceleration/dec Straight or S-curve mode. Four times available and time range is 0.0 eleration control to 6500.0s.
  • Page 14 Chapter 2 Standard specifications Motor status display, stop, ac/deceleration, constant speed, program Running status running status. Contact capacity :normally closed contact 3A/AC 250V，normally Fault output open contact5A /AC 250V，1A/DC 30V. Two-way analog output, 16 signals can be selected such as frequency, current , voltage and other, output signal range (0 to 10V / Analog output 0 to 20mA).
  • Page 15 Chapter 2 Standard specifications selection RS485 Built-in 485 Environment -10℃to 40℃ (temperature at 40 ℃to 50℃, please derating for use) temperature Storage -20 ℃ to 65 ℃ temperature Environment Less than 90% R.H, no condensation. humidity Vibration Below 5.9m/s² (= 0.6g) Indoor where no sunlight or corrosive, explosive gas and water vapor, Application sites dust, flammable gas,oil mist, water vapor, drip or salt, etc.

  • Page 16: Chapter 3 Keyboard

    Chapter 3 Keyboard 3-1. Keyboard description Figure 3-1：Operation panel display 3-2. Keyboard indicators Indicator flag Name Running indicator light * ON: the inverter is working * OFF: the inverter stops Command indicator light That is the indicator for keyboard operation, terminal operation and LOCAL/ remote operation (communication control) REMOTE...

  • Page 17: Description Of Operation Panel Keys

    Chapter 3 Keyboard 3-3. Description of operation panel keys Sign Name Function Parameter * Enter into the modified status of main menu Setting/Esc * Esc from functional parameter modification * Esc submenu or functional menu to status menu *Choose displayed parameter circularly under running or stop interface;...

  • Page 18: Example Of Parameter Settings

    Chapter 3 Keyboard 3-5. Example of parameter settings 3-5-1.Instructions on viewing and modifying function code PI500-E inverter‟s operation pane is three levels menu for parameter setting etc.Three levels: function parameter group (Level 1)→function code(level 2)→function code setting(level 3). The operation is as following: Power-on Shutdown parameter display Change parameter group...

  • Page 19: The Way To Read Parameters In Various Status

    Chapter 3 Keyboard 2) The function code can not be modified in the running status. It must be modified in the stop status. 3-5-2.The way to read parameters in various status In stop or run status, operate shift key to display a variety of status parameters SHIFT respectively.

  • Page 20: Chapter 4 Installation And Commissioning

    Figure 4-1: PI500-E series each power level installation space requirement PI500-E Series frequency inverter heat radiator circulated from bottom to top, when more than one inverter work together, usually mounted side by side. In the case of the need to install them by upper and lower rows, due to the heat of the lower inverters rising to the upper equipment, fault maybe caused, heat insulation deflector and other objects to be installed.
  • Page 21 Chapter 4 Installation and commissioning Deflector Cool wind Hot wind Figure 4-2: Heat insulation deflector up and down installation diagram 4-2.Wiring Diagram Frequency inverter wiring is divided by main circuit and control circuit. Users must properly connect frequency inverter in accordance with the wiring connection diagram showing below.

  • Page 22: Wiring Diagram

    Chapter 4 Installation and commissioning Figure 4-3: Wiring diagram...

  • Page 23: Main Circuit Terminal

    Chapter 4 Installation and commissioning 4-3.Main circuit terminal 4-4-1.Main circuit terminal arrangement 1.0.75kW～4kW G3 main circuit terminal Figure 4-4: 0.75kW～4kW G3 main circuit terminal 2.5.5kW～11kW G3 main circuit terminal Figure 4-5: 5.5kW～11kW G3 main circuit terminal 3.15kW G3 main circuit terminal Figure 4-6: 15kW G3 main circuit terminal 4.18.5kW～22kW G3 main circuit terminal Figure 4-7: 18.5kW～22kW G3 main circuit terminal...
  • Page 24 Chapter 4 Installation and commissioning 5.30kW～37kW G3 main circuit terminal Figure 4-8: 30kW～37kW G3 main circuit terminal 6.45kW～75kW G3 main circuit terminal Figure 4-9: 45kW～75kW G3 main circuit terminal 7.93kW～110kW G3 main circuit terminal Figure 4-10: 93kW～110kW G3 main circuit terminal...
  • Page 25 Chapter 4 Installation and commissioning 8.132kW G3 main circuit terminal 132G3/160F3 Figure 4-11: 132kW G3 main circuit terminal 9.160kW～220kW G3 main circuit terminal Figure 4-12: 160kW～220kW G3 main circuit terminal 10.250kW～400kW G3 main circuit terminal Figure 4-13: 450kW G3 main circuit terminal...

  • Page 26: Function Description Of Main Circuit Terminal

    Chapter 4 Installation and commissioning 11.450kW G3main circuit terminal Figure 4-14: 450kW G3 main circuit terminal Note: P/+ standard is circuit standard configuration is for the shorted state; if external DC reactor is connected, firstly disconnect and then reconnect. 4-4-2.Function description of main circuit terminal Terminal Name Explain...

  • Page 27: Description Of Control Circuit Terminals

    Chapter 4 Installation and commissioning 4-5-2.Description of control circuit terminals Categ Symbol Name Function Output +10V power supply, maximum output current: 10mA +10V- ＋10V power supply Generally it is used as power supply of external potentiometer, potentiometer resistance range: 1kΩ to 5kΩ...

  • Page 28: Signal Input Terminal Wiring Diagram

    Chapter 4 Installation and commissioning Categ Symbol Name Function SPA- Digital output 1 Opto-coupler isolation, bipolar open collector output Output voltage range: 0V to 24V , output current Digit SPB- range: 0mA to 50mA Digital output 2 outpu Subject to function code(F2.00)"SPB terminal output SPB- High-speed pulse mode selection"...
  • Page 29 Chapter 4 Installation and commissioning External contactor Shielded cable (Default) +24V (Default) +24V External Shielded contactor cable Inverter Inverter Inner power supply with main connect External power External power supply with main connection supply Figure 4-16: Signal input terminal wiring diagram--dry contact mode Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise it will damage the product.

  • Page 30: Wiring Precautions

    Chapter 4 Installation and commissioning Note: using an external power supply, PLC and 24 v jumper cap must be removed, otherwise it will damage the product. 4-5.Wiring Precautions Danger Make sure that the power switch is in the OFF state before wiring operation, or electrical shock may occur! Wiring must be performed by a professional trained personnel, or this may cause damage to the equipment and personal injury!

  • Page 31: Commissioning

    Chapter 4 Installation and commissioning 4-6.Commissioning Commission- Select control manner (setting F0.00) Correctly set motor and Correctly motor parameters F0.00=? encoder parameters Vector control W/PG (Set b0.00-b0.05) Vector control W/O PG (Set b0.00-b0.05,b0.28,etc) Select appropriate Select appropriate Control ac/deceleration time ac/deceleration time (Set F0.13,F0.14) (Set F0.13,F0.14)

  • Page 32: Chapter 5 Function Parameter

    Chapter 5 Function parameter 5-1.Menu grouping Note： “★”: In running status, can not modify the parameter setting “●”: The actual testing data, can not be modified “☆”: In stop and run statuses, both can be changed; “▲”: “Factory parameter”, no change about it. “_”...
  • Page 33 Chapter 5 Function parameter Extend parameters Special application parameters setting group Wobbulate, fixed-length To set Wobbulate, fixed-length and counting function and counting parameters Multi-stage command, Multi-speed setting, PLC operation simple PLC PID function group To set Built-in PID parameters Virtual DI, Virtual DO Virtual I/O parameter setting Motor parameters To set motor parameter...
  • Page 34 Chapter 5 Function parameter speed value. Current power-on Total time of current inverter power-on d0.22 1Min time d0.23 Current run time Total time of current inverter run 0.1Min HDI(DI5) impulse HDI(DI5) High-speed impulse input frequency d0.24 frequency display, unit: 1Hz Communication set Frequency, torque or other command values set d0.25...
  • Page 35 Chapter 5 Function parameter Frequency ★ command F0.02 1: 0.1Hz； 2: 0.01Hz resolution Frequency source ★ 0 to 10 F0.03 master setting Frequency source ★ 0 to 10 F0.04 auxiliary setting Reference object selection for 0. relative to maximum frequency ☆...
  • Page 36 Chapter 5 Function parameter frequency 2: 100Hz Carrier frequency ☆ adjustment as per 0: NO； 1: YES F0.17 temperature 0.5kHz～16.0kHz Depends on ☆ F0.18 Carrier Frequency models Maximum output 50.00Hz～500.00Hz ★ F0.19 50.00Hz frequency 0: F0.21 setting 1: AI1analog quantity setting 2: AI2 analog quantity setting Upper limit ★...
  • Page 37 Chapter 5 Function parameter 2: Three-wire type 1 3: Three-wire type 2 Terminal UP/DOWN change 0.001Hz/s～65.535Hz/s ☆ F1.11 1.000Hz/s rate ☆ F1.12 Minimum input for AIC1 0.30V 0.00V～F1.14 ☆ F1.13 F1.12corresponding setting 0.0% -100.0%～+100.0% ☆ F1.14 Maximum input for AIC1 F1.12～+10.00V 10.00V ☆...
  • Page 38 Chapter 5 Function parameter Thousands digit: DI4 Ten thousands digit: DI5 Units digit: DI6 0: high level active 1: low level active DI terminal valid mode ★ F1.36 Tens digit: DI7 00000 selection 2 Hundreds digit: DI8 Thousands digit: DI9 Ten thousands digit: DI10 ★...
  • Page 39 Chapter 5 Function parameter status selection 0: positive logic；1: anti-logic Tens digit: Relay 1 Hundreds digit: Hundreds digit: Undefined Thousands digit: SPA Ten thousands digit: Relay 2 ☆ F2.16 DA1 zero bias coefficient -100.0% to +100.0% 0.0% ☆ F2.17 DA1 gain -10.00 to +10.00 1.00 ☆...
  • Page 40 Chapter 5 Function parameter frequency point 3 Multipoint V/F ★ F4.08 0.0% to 100.0% 0.0% voltage point 3 Slip compensation ☆ F4.09 0% to 200.0% 0.0% coefficient ☆ F4.10 Overexcitation gain 0 to 200 Oscillation ☆ F4.11 0 to 100 suppression gain V/F separation ☆...
  • Page 41 Chapter 5 Function parameter 0： No weakening magnetic mode ； 1： Automatic adjustment mode ； Synchronous machine F5.16 weak magnetic mode 2： Computation + auto-adjustment synthesis mode Synchronous machine F5.17 0 to 50 weak magnetic gain Synchronous machine F5.18 output voltage limit 0 to 50% Margin Synchronous machine...
  • Page 42 Chapter 5 Function parameter display parameters 2 F6.03 Stop status display ☆ 0x0000 to 0xFFFF 0033 parameters Load speed display ☆ F6.04 0.0001 to 6.5000 3.0000 coefficient 0:0 decimal places Decimal places for 2:2 decimal places ☆ F6.05 load speed display 1:1 decimal places 3:3 decimal places Inverter module radiator...
  • Page 43 Chapter 5 Function parameter ☆ F7.04 Jump frequency 1 0.00Hz to F0.19 (maximum frequency) 0.00Hz ☆ F7.05 Jump frequency 2 0.00Hz to F0.19(maximum frequency) 0.00Hz Jump frequency ☆ F7.06 0.00Hz to F0.19 (maximum frequency) 0.00Hz range Jump frequency availability during ☆...
  • Page 44 Chapter 5 Function parameter Frequency detection ☆ F7.24 hysteresis value 0.0% to 100.0% (FDT1 level) 5.0% (FDT1) Frequency reaches 0.00 to 100% (maximum frequency) ☆ F7.25 0.0% detection width Frequency detection 0.00Hz to F0.19 (maximum frequency) 50.00Hz ☆ F7.26 value (FDT2) Frequency detection 0.0% to 100.0% (FDT2 level) ☆...
  • Page 45 Chapter 5 Function parameter ★ F7.44 Timing run time 0.0Min to 6500.0Min 0.0Min Current running ★ F7.45 0.0Min to 6500.0Min 0.0Min reaches the set time. dormancy frequency（F7.48）to maximum ☆ F7.46 Awakens frequency 0.00Hz frequency (F0.19) Awakens delay ☆ F7.47 0.0s to 6500.0s 0.0s time Dormancy...
  • Page 46 Chapter 5 Function parameter Fault DO action 0: OFF ☆ F8.11 selection during 1: ON automatic fault reset Automatic fault reset ☆ F8.12 0.1s to 100.0s 1.0s interval Over-speed detection ☆ F8.13 0.0 to 50.0% (maximum frequency) 20.0% value Over-speed detection ☆...
  • Page 47 Chapter 5 Function parameter Units digit: Too large speed deviation (Err.42) ( same as F8.17 units digit) Tens digit: Motor over-speed (Err.43) Fault protection Hundreds digit: Initial position error ☆ F8.20 00000 action selection 4 (Err.51) ( same as F8.17 units digit) Thousands digit: Reserved Ten thousands digit: Reserved F8.21～...
  • Page 48 Chapter 5 Function parameter 0.0（Invalid） ；0.1~60.0s Communication ☆ F9.04 timeout time Units digit: MODBUS 0: non-standard MODBUS protocol 1: standard MODBUS protocol Tens digit: Profibus-DP ☆ F9.05 Data protocol selection 0: PP01 format 1: PP02 format 2: PP03 format 3: PP05 format ☆...
  • Page 49 Chapter 5 Function parameter Fast current limiting ☆ Fb.00 0: Invalid 1: enable manner Under-voltage point 100.0% ☆ Fb.01 50.0% to 140.0% setting Over-voltage point ★ Fb.02 200.0V to 2500.0V setting Deadband 0: no compensation ☆ Fb.03 compensation mode 1: compensation mode 1 selection 2: compensation mode 2 Current detection...
  • Page 50 Chapter 5 Function parameter setting nge ☆ E1.00 0-stage speed setting 0X -100.0% to 100.0% 0.0% ☆ E1.01 1-stage speed setting 1X -100.0% to 100.0% 0.0% ☆ E1.02 2-stage speed setting 2X -100.0% to 100.0% 0.0% ☆ E1.03 3-stage speed setting 3X -100.0% to 100.0% 0.0% ☆...
  • Page 51 Chapter 5 Function parameter 3 stage ac/deceleration ☆ E1.25 0 to 3 time selection 0.0s(h) ☆ E1.26 4 stage running time T4 0.0s(h) to 6500.0s(h) 4 stage ac/deceleration ☆ E1.27 0 to 3 time selection 0.0s(h) ☆ E1.28 5 stage running time T5 0.0s(h) to 6500.0s(h) 5 stage ac/deceleration ☆...
  • Page 52 Chapter 5 Function parameter 0: Function code E1.00 reference 1: Analog AI1 reference 2: Analog AI2 reference 3: Panel potentiometer setting Multi-stage command 0 ☆ E1.51 4: High-speed pulse setting reference manner 5: PID control setting 6: Keyboard set frequency (F0.01) setting , UP/DOWN can be modified 7.
  • Page 53 Chapter 5 Function parameter switching conditions 1: switching via terminals 2: automatically switching according to deviation. PID parameter ☆ E2.20 0.0% to E2.21 20.0% switching deviation 1 PID parameter ☆ E2.21 E2.20 to 100.0% 80.0% switching deviation 2 Units digit: integral separation 0: Invalid;...
  • Page 54 Chapter 5 Function parameter Units digit:Virtual VDI1 Tens digit:Virtual VDI2 Virtual VDI terminal 11111 ★ E3.06 Hundreds digit:Virtual VDI3 effective status set mode Thousands digit:Virtual VDI4 Tens of thousands:Virtual VDI5 AI1 terminal as a function ★ E3.07 0 to 50 selection of DI AI2 terminal as a function ★...
  • Page 55 Chapter 5 Function parameter name setting ang Motor type ★ b0.00 0: permanent magnet synchronous motor selection Depends ★ b0.01 Rated power 0.1kW to 1000.0kW on models Depends ★ b0.02 Rated voltage 1V to 2000V on models 0.01A to 655.35A (inverter power ≦ 55kW) Depends ★...
  • Page 56 Chapter 5 Function parameter UVW encoder ★ b0.33 UVW phase 0: forward 1: reverse sequence Speed feedback 0.0s: OFF ★ b0.34 0.0s disconnection 0.1s to 10.0s detection time Pole-pairs of ★ b0.35 rotary 1 to 65535 transformer 5-1-19.y0 Group - Function code management Factory Code Parameter name...
  • Page 57 Chapter 5 Function parameter 5-1-20.y1 Group -Fault query Factory Code Parameter name Setting range setting ● y1.00 Type of the first fault 0: No fault 1: Inverter unit protection ● y1.01 Type of the second fault 2: Acceleration overcurrent 3: Deceleration overcurrent 4: Constant speed overcurrent 5: Acceleration overvoltage 6: Deceleration overvoltage...

  • Page 58: Function Parameter Description

    Chapter 5 Function parameter third(at last) fault Output terminal status of the ● y1.07 third(at last) fault y1.08 Reserved Power-on time of the third(at ● y1.09 last) fault Running time of the third(at ● y1.10 last) fault y1.11 Reserve y1.12 Reserve ●...
  • Page 59 Chapter 5 Function parameter Running frequency (Hz) d0.00 0.01Hz Actual output frequency Set frequency (Hz) d0.01 0.01Hz Actual set frequency Bus voltage (V) d0.02 0.1V Detected value for DC bus voltage Output voltage (V) d0.03 Actual output voltage Output current (A) d0.04 0.01A Effective value for Actual motor current...
  • Page 60 Chapter 5 Function parameter AI2 voltage (V) d0.10 0.01V AI2 input voltage value AI3 voltage (V) d0.11 0.01V AI3 input voltage value Count value d0.12 Actual pulse count value in counting function Length value d0.13 Actual length in fixed length function Actual speed d0.14 Motor Actual running speed display...

  • Page 61: Basic Function Group: F0.00-F0.27

    Chapter 5 Function parameter Displays AB phase pulse count of the current ABZ or UVW encoder d0.34 Z signal counter Displays Z phase pulse count of the current ABZ or UVW encoder d0.35 Inverter status Displays inverter running status information Data definition format is as follows: Bit0 0: stop;...
  • Page 62 Chapter 5 Function parameter This parameter is used to determine the resolution of all related frequency parameters. When the frequency resolution is 0.1Hz, PI500-E maximum output frequency can reach 500.00Hz, when the frequency resolution is 0.01Hz , PI500 maximum output frequency is 320.00Hz.
  • Page 63 Chapter 5 Function parameter Under the mode, the inverter operating frequency source can be switched between 1 to 16 any frequency commands, the user can set hold time and ac/deceleration time for 1 to 16 frequency command , the specific content refers to the related E1 group instructions. 8: PID control setting Select process PID control output as the operating frequency.
  • Page 64 Chapter 5 Function parameter frequency source auxiliary setting (F0.04) shall adopt digital setting. Units digit Frequency source selection Frequency source master setting Arithmetic result of master and auxiliary(arithmetic relationship depends on tens digit) Switch between frequency source master setting and auxiliary setting Switch between frequency source master setting and Frequency...
  • Page 65 Chapter 5 Function parameter The function code is only valid when the arithmetic result of master and auxiliary is selected as frequency source. When the arithmetic result of master and auxiliary is selected as frequency source, F0.08 is used as offset frequency, and it overlays with the arithmetic result of master and auxiliary as the set value of final frequency so that the frequency setting can be more flexible.
  • Page 66 Chapter 5 Function parameter master setting selection F0.03, please see the description of F0.03 function code. The different running command channel can be bundled with the same frequency reference channel. When command source has the available frequency source for bundling, in the valid period of command source , the set frequency source by F0.03 to F0.07 is no longer valid.

  • Page 67: Input Terminal：f1.00-F1.46

    This parameter is only for users to view the factory models, and can not be changed. 5-2-3.Input terminal：F1.00-F1.46 PI500-E series inverter comes standard with eight multifunctional digital input terminals (where DI5 can be used as high-speed pulse input terminal), three analog input terminals.
  • Page 68 Chapter 5 Function parameter Chan Factory Code Parameter name Setting range setting Limit DI1 terminal function selection 0～51 F1.00 DI2 terminal function selection 0～51 F1.01 DI3 terminal function selection 0～51 F1.02 F1.03 DI4 terminal function selection 0～51 DI5 terminal function selection 0～51 F1.04 ★...
  • Page 69 Chapter 5 Function parameter be achieved through the 16 states of the four terminals. For details, see Table 1 Multi-speed terminal Multi-speed terminal Multi-speed terminal Ac/deceleration time selection terminal 1 The selection of 4 ac/deceleration times can be achieved through the 4 states of the two terminals.
  • Page 70 Chapter 5 Function parameter Used to switch between terminal control and communication Control command control. If the command source is selected as terminal control, switch terminal 2 the system will be switched to the communication control mode when the terminal is active; vice versa. When the terminal is active, the PID integral adjustment function 38 PID integral pause is paused, but the proportion and differential adjustments of PID...
  • Page 71 Chapter 5 Function parameter 14-stage speed setting 14X E1.14 15-stage speed setting 15X E1.15 When multi-speed is selected as frequency source, the 100.0% of function code E1.00 to E1.15 corresponds to maximum frequency F0.19. Multi-stage command is used for the function of multi-speed, also for PID reference source to meet the need to switch between different reference values.
  • Page 72 Chapter 5 Function parameter Run Command K1 K2 DIx Forward run FWD Stop DIy Reverse run REV Stop Forward COM Digital common Reverse Figure5-4: Terminal command mode: Two wire mode 2 2: Three-wire control mode 1. In the mode, DIn is used as enabled terminal, while DIx, DIy terminal are used to control direction.
  • Page 73 Chapter 5 Function parameter Figure5-6: Three-wire control mode 2 Of which: SB1: Stop button SB2: Run button F1.11 Terminal UP / DOWN change rate ☆ 0.001Hz/s～65.535Hz/s 1.000Hz/s Used to set terminal UP/DOWN adjustment frequency, the rate of frequency change, i.e. frequency change amount per second.
  • Page 74 Chapter 5 Function parameter ☆ Minimum input for AIC2 F1.16 0.00V～F1.18 0.00V ☆ F1.16 Corresponding to the set F1.17 -100.0%～100.0% 0.0% ☆ AIC2 max. input F1.18 F1.16～+10.00V 10.00V ☆ F1.18 Corresponding to the set F1.19 -100.0%～100.0% 100.0% For the function and use of curve 2, please refer to the description of curve 1. ☆...
  • Page 75 Chapter 5 Function parameter Pulse frequency can be inputted into the inverter only through DI5 channel. The application on this group of functions is similar to curve 1, please refer to the description of curve 1. DI filter time ☆ F1.30 0.000s～1.000 s 0.010s...

  • Page 76: Output Terminal Group：f2.00-F2.19

    Chapter 5 Function parameter 5-2-4.Output terminal group：F2.00-F2.19 Factory Code Parameter name Setting range setting High speed pulse output SPB terminal output ☆ F2.00 selection Switching output SPB terminals are programmable multiplex terminal can be used as high-speed pulse output terminal, it can also be used as open collector output terminal. As a high-speed pulse output, the maximum frequency of the output pulse is 100kHz, high- speed pulse output of the correlation function refer to Note F2.06.
  • Page 77 Chapter 5 Function parameter reaches the torque limit, the inverter is stall protection status, while the output ON signal. When the inverter main circuit and control circuit power supply has stabilized, and the drive does not detect any fault Ready to run information, the drive is in an operational state, output ON signal.
  • Page 78 Chapter 5 Function parameter ☆ F2.07 DA1 output function selection 0~17 ☆ F2.08 DA2 output function selection 0~17 High-speed pulse output frequency range of 0.01kHz ~ F2.09 (high speed pulse output maximum frequency), F2.09 can be set between 0.01kHz ~ 100.00kHz. Analog Output DA1 and DA2 output range is 0V ~ 10V, or 0mA ~ 20mA.
  • Page 79 Chapter 5 Function parameter active state, disconnecting is inactive state; 1: negative, digital output terminal and the corresponding public terminal connectivity to the inactive state, disconnecting is active state. ☆ -100.0%~+100.0% F2.16 DA1 zero bias coefficient 0.0% ☆ -10.00~+10.00 F2.17 DA1 gain 1.00 ☆...
  • Page 80 Chapter 5 Function parameter F3.03＝5.00Hz the start frequency is 5.00Hz F3.04＝2.0s the hold time for start frequency is 2.0s At this point, the inverter accelerates to 5.00Hz for 2.0s, and then accelerates to the reference frequency of 10.00Hz. Deceleration stop ☆...
  • Page 81 Chapter 5 Function parameter is the time parameter defined by F3.15, the slope of the output frequency variation during the period is gradually changed to 0. Within the time between t1 and t2, the slope of the output frequency variation is fixed, i.e. the linear acceleration and deceleration is achieved in this interval. 5-2-6.V/F control parameters: F4.00-F4.14 This group of function code is only valid to V/F control and only for the manufacturer.
  • Page 82 Chapter 5 Function parameter ☆ F5.01 Speed loop integral T1 0.01s~10.00s 0.50s ☆ F5.02 Switching frequency 1 0.00~F5.05 5.00Hz ☆ F5.03 Proportion of speed loop G2 1~100 ☆ F5.04 Speed loop integral T2 0.01s~10.00s 1.00s ☆ F5.05 Switching frequency 2 F5.02~F0.19(max frequency) 10.00Hz PI parameter...
  • Page 83 Chapter 5 Function parameter inverter's rated torque. ☆ F5.09 Vector control differential gain 50% to 200% 150% For the sensorless vector control, the parameter can be used to adjust the motor speed and stability: if the speed of motor with load is low, increases the parameter and vice versa decreases. ☆...
  • Page 84 Chapter 5 Function parameter auto-tuning cannot meet the demand. However, this mode depends on the motor parameter value, and the stability is not as good as mode 1. After entering the field weakening, if the output voltage is expected to be higher, so that the field weakening current can be made smaller, the output voltage saturation margin F5.18 of the synchronous machine can be appropriately reduced, but if F5.18 is too small, the output voltage is more likely to be saturated and the control performance will be affected.
  • Page 85 Chapter 5 Function parameter This set of function codes is used for SVC low frequency braking. In the case where a small reversal is not allowed when the motor is stopped, the low-frequency brake can be selected, which is similar to the DC braking effect of the asynchronous machine. When F5.38=1 and the state is deceleration stop, once the running frequency is lower than F5.39, low frequency braking will be used to prevent reverse rotation when the motor stops.
  • Page 86 Chapter 5 Function parameter Binary Hexadecimal Hexadecimal Binary Binary Binary Hexadecimal Hexadecimal 0100 1100 0000 1000 0001 0101 1001 1101 0110 1110 0010 1010 0011 0111 1011 1111 ☆ 0x0000 ~0xFFFF F6.02 Running status display parameters 2 0000 High speed pulse input frequency(Hz) PID feedback Communication parameters...
  • Page 87 Chapter 5 Function parameter speed(F6.05) is 2 (0 decimal places), when the inverter operating frequency reaches 40.00Hz, the load speed is : 40.00 * 3.000 = 1200 (0 decimal places display).If the inverter is shutdown, the load speed displays the speed relative to the set frequency, that is the "set load speed". If the set frequency is 50.00Hz, the load speed under the state of shutdown: 50.00 * 3.000 = 1500 (0 decimal places display) ●...
  • Page 88 Chapter 5 Function parameter selection Under the parameter modify menu, the subtract function keys adjust the parameter value. 1:Multi-function key is defined free stop key. The key is effective under Parameter selection monitor menu, the inverter is free stop. After free stop , no startup command , after 1S, it is allowed restart .
  • Page 89 Chapter 5 Function parameter Invalid ☆ F7.03 Jog priority Valid This parameter is used to set whether the priority of jog function is active or not.When it is set to active, if the jog command is received by inverter in operation, the inverter will change to jog running status.
  • Page 90 Chapter 5 Function parameter ☆ 0.0s to 6500.0s F7.13 Deceleration time 4 PI500-E provides 4 groups of deceleration time, respectively F0.13\F0.14 and the above 3 groups of deceleration time. The 4 groups of deceleration time are defined exactly the same, please refer to the instructions of F0.13 and F0.14.
  • Page 91 Chapter 5 Function parameter Running at lower limit frequency Set frequency lower than ☆ F7.18 Stop lower limit frequency mode Zero speed running When the set frequency is lower than the lower limit frequency, the inverter operating status can be selected through the parameter. PI500-E provides three modes of operation to meet the needs of a variety of applications.
  • Page 92 Chapter 5 Function parameter Output frequency(Hz) FDT level FDT hysteresis value =F7.23*F7.24 Time(t) Frequency arrival detection signal Time(t) (DO, relay) Figure5-18: Schematic diagram of FDT level 0.00~100%( maximum ☆ F 7.2 5 Frequency reaches detection width 0.0% frequency) Output Frequency Hz Set frequency Detection amplitude...
  • Page 93 Chapter 5 Function parameter value(positive or negative), the multi-function DO will output ON signal. PI500 provides two groups of parameter to set frequency value and frequency detection range. The above figure is the schematic diagram of the function. Running frequency Frequency detection range Random arrivals Frequency detection range...
  • Page 94 Chapter 5 Function parameter When the inverter's output current is more than or overrun the detection point and lasts for longer than the delay time of software over-current point detection, the inverter's multi-function DO will output ON signal. ☆ F7.36 Random arrivals current 1 0.0%~300.0%(rated motor current) -100% ☆...
  • Page 95 Chapter 5 Function parameter ☆ 0.0s~6500.0s F7.47 Awakens delay time 0.0s ☆ 0.00Hz~ awakens frequency (F7.46) F7.48 Dormancy frequency 0.00Hz ☆ 0.0s~6500.0s F7.49 Dormancy delay time 0.0s AI1 input voltage protection ☆ 0.00V~F7.51 3.10V F7.50 lower limit AI1 input voltage ☆...
  • Page 96 Chapter 5 Function parameter alarm of motor overload will be prompted. User shall correctly set the value of F8.03 according to the Actual motor overload capacity, if the value is set to too large , which may easily lead to motor overheating and damage while the inverter will not alarm! ☆...
  • Page 97 Chapter 5 Function parameter If the inverter automatic fault reset function is set, F8.10 can be used to set whether DO action is active or not during the automatic fault reset ☆ F8.12 Automatic fault reset interval 0.1s~100.0s 1.0s It is the waiting time from the inverter fault alarm to automatic fault reset. ☆...
  • Page 98 Chapter 5 Function parameter stop at select mode Deceleration up to 7% of the rated motor frequency, and then continue running, automatically return to the set frequency to run if the load drop does not happen. PID feedback loss when running (Err.31) thousands ( same as F8.17 units digit) digit...
  • Page 99 Chapter 5 Function parameter Recovery voltage judgment time F8.28 Bus voltage Judgment voltage of momentary power cut action F8.29 Time(t) Running frequency F8.26=1 Voltage protection of Deceleration momentary power out F8.27 Time(t) Recovery acceleration time Deceleration time 3 Deceleration time 4 Running frequency Voltage protection of momentary power outF8.27...
  • Page 100 Chapter 5 Function parameter temperature in d0.41 display. 5-2-11.Communication parameter: F9.00-F9.07 Factory Change Code Parameter name Setting range setting limits Units digit MODBUS 300BPS 600BPS 1200BPS 2400BPS 4800BPS 9600BPS 19200BPS 38400BPS 57600BPS 115200BPS Tens digit Profibus-DP ☆ F9.00 Baud rate 115200BPS 6005 208300BPS...
  • Page 101 Chapter 5 Function parameter CAN bus communication card 5-2-12.Torque control parameters FA.00-FA.07 Factory Change Code Parameter name Setting range setting limits Speed control(S) S/T control mode ★ FA.00 selection Torque control (T) Used to select the inverter control mode: speed control or torque control. PI500 multifunction digital terminal has two related functions on torque control: torque control banned (function 29), and speed control / torque control switching (function 46).
  • Page 102 Chapter 5 Function parameter the torque control mode Under the torque control mode, if the load torque is less than the motor output torque, the motor speed will continue to rise, in order to prevent "Runaway" and other accidents of mechanical systems, it is necessary to limit the maximum speed of motor under the torque control mode.
  • Page 103 Chapter 5 Function parameter Synchronous Only valid for V/F control. Synchronous modulation refers to that the carrier frequency linearly change with the change of output frequency, in order to ensure the unchanged of their ratio(carrier to noise ratio), generally it is used when the output frequency is higher, is conducive to ensure the output voltage quality.
  • Page 104 Chapter 5 Function parameter Wobbulate range Output frequency(Hz) Aw = Fset*E0.01 Wobbulate upper limit frequency Center frequency(Fset) Wobbulate lower limit frequency Textile jump frequency = Aw*E0.02 Time Decelerate at the Triangle Wobbulate Accelerate at the deceleration time wave rise cycle acceleration time time Running command...
  • Page 105 Chapter 5 Function parameter pulse number sampled by terminal divides the pulse per meter(E0.07), so then the Actual length(E0.06) can be computed out. When the Actual length is greater than the set length (E0.05), the multi-functional digital DO will output "Length Arrival" ON signal. During the fixed-length control, the multifunction DI terminal can be used to reset length (DI function selects 28), please refer to F1.00 to F1.09 for details.
  • Page 106 Chapter 5 Function parameter ☆ E1.11 11-stage speed setting 11X -100.0% to 100.0% 0.0% ☆ E1.12 12-stage speed setting 12X -100.0% to 100.0% 0.0% ☆ E1.13 13-stage speed setting 13X -100.0% to 100.0% 0.0% ☆ E1.14 14-stage speed setting 14X -100.0% to 100.0% 0.0% ☆...
  • Page 107 Chapter 5 Function parameter power-down with memory stop memory selection Tens digit stop without memory stop with memory PLC "Power-Down With Memory" means that the PLC operating stage and frequency before power-down are memorized, and then it will continue to run from the position of the memorized stage in next power-on.
  • Page 108 Chapter 5 Function parameter S(seconds) ☆ E1.50 Simple PLC run-time unit H(hours) Function code E1.00 reference Analog AI1 reference Analog AI2 reference Panel potentiometer setting Multi-stage command 0 High-speed pulse setting ☆ E1.51 reference manner PID control setting Keyboard set frequency (F0.01) setting, UP/DOWN can be modified Analog AI3 reference...
  • Page 109 Chapter 5 Function parameter Panel potentiometer setting AI1-AI2 reference High-speed pulse setting Communications reference AI1+AI2 reference MAX(|AI1|, |AI2|) reference MIN (|AI1|, |AI2|) reference Analog AI3 reference This parameter is used to select the process PID feedback signal channel.The feedback value of process PID is also a relative value, the setting range is from 0.0% to 100.0%.
  • Page 110 Chapter 5 Function parameter ☆ E2.14 Integration time Ti1 0.01s to 10.00s 0.50s ☆ E2.15 Differential time Td1 0.00s to 10.000s 0.000s Proportional gain KP1:Used to decide the extent of the PID regulator, the greater KP1, the greater adjusting extent. This parameter 100.0 means that when the deviation of PID feedback value and reference value is 100.0%, the PID regulator will adjust the output frequency command to the maximum frequency.
  • Page 111 Chapter 5 Function parameter Units digit integral separation Invalid Valid ☆ E2.22 PID integral properties whether stop integration when Tens digit output reaches limit continue stop integral Integral separation:If the integral separation is set to active, when the integral pause of multifunction digital DI(function 38) is active, PID integral will stop operations, at the time only the proportional and derivative actions of PID is active.If the integral separation is set to inactive, however the multifunction digital DI is active or inactive, the integral separation will be inactive.
  • Page 112 Chapter 5 Function parameter The function code only in automatic frequency reduction (E2.29) when selecting effective use. Feedback value is greater than the given value of frequency converter, inverter frequency reduction to PID (E2.30) stop frequency, the PID testing number began to count, every PID detection time (E2.31) a number of times, when the count reaches the PID testing number (E2.32), the inverter is slowing down.
  • Page 113 Chapter 5 Function parameter (E3.11=31); so when AI1 input exceeds upper or lower frequency, VDO1 state is ON, VDI1 input terminal state is effective, VDI1 receive user defined fault 1, inverter then alarm fault no. 27 and shuts down. Example 2. Implement following function: “Inverter run automatically after power-on”. Realize by following settings: set VDI state decided by function code E3.05, set VDI1 function as “FORWARD”...
  • Page 114 Chapter 5 Function parameter Tens digit VDO2(0 to 1，same as above) Hundreds digit VDO3(0 to 1，same as above) Thousands digit VDO4(0 to 1，same as above) Ten thousands digit VDO5(0 to 1，same as above) ☆ E3.17 VDO1 output delay time 0.0s 0.0s to 3600.0s ☆...
  • Page 115 Chapter 5 Function parameter only three parameters of b0.06 to b0.08 can be obtained by Asynchronous Motor Parameters Still Auto tuning; however, not only all five parameters but also encoder phase sequence and current loop PI parameters can be obtained by Asynchronous Motor Parameters Comprehensive Auto tuning When modifying the motor's rated power (b0.01) or rated voltage (b0.02), the inverter will automatically calculate and modify the parameter values of b0.06 to b0.10 , and restore these 5...
  • Page 116 Chapter 5 Function parameter Sine and cosine encoder Wire-saving UVW encoder PI500-E supports multiple encoder types, the different encoders need different PG card, please correctly choose PG card. Synchronous motor can choose any of the 5 kinds of encoder, asynchronous motors generally only choose ABZ incremental encoder and rotational transformer. PG card is installed, it is necessary to correctly set b0.28 according to the Actual situation, otherwise the inverter may not play correctly.
  • Page 117 Chapter 5 Function parameter Restore default parameter values, including motor parameters Backup current user parameters Restore user backup parameters Clear keyboard storage area upload parameter to keyboard storage area 1 upload parameter to keyboard storage area 2 download the parameters from keyboard storage 1 area to the storage system download the parameters from keyboard storage 2 area to the storage system...
  • Page 118 Chapter 5 Function parameter Units digit:Reserved User Tens digit：User‟s change parameter display selection ☆ y0.03 Parameters display 0：Not display；1：Display Parameter Modifiable ☆ y0.04 protection Not modifiable User can set whether function code parameter can be modified or not, so as to prevent the risk that function parameters are altered unexpectedly.
  • Page 119 Chapter 5 Function parameter BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0 When the input terminal is ON, the corresponding binary bits is 1, OFF is 0, all DI status is converted to the decimal number for display. Output terminal status of the last fault, the order is: BIT4...
  • Page 120 Chapter 5 Function parameter BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0 When the input terminal is ON, the corresponding binary bits is 1, OFF is 0, all DI status is converted to the decimal number for display. Output terminal status of the last fault, the order is: BIT4...
  • Page 121 Chapter 6 Troubleshooting PI500 can provide effective protection when the equipment performance is played fully. The following faults may appear in the process of use, please refer to the following table to analyze the possible causes and then trouble shoot. In case of damage to the equipment and the reasons that can not solved, please contact with your local dealers/agents, or directly contact with the manufacturers to seek solutions.
  • Page 122 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions 3.the deceleration time is too range short 5.cancel the sudden load 4.the voltage is low 6.install braking unit and brake 5.suddenly increase the load in resistor the process of deceleration. 6.didn't install braking unit and braking resistor 1.the short-circuit or earthing...
  • Page 123 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions 1. power grid voltage is too 1.check the power grid voltage 2.whether the setting motor 2.correctly set this parameter. Motor protection parameters (F8.03) 11 Err.11 3.reduce the load and check the Overload is appropriate or not motor and its mechanical...
  • Page 124 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions auto tuning nameplate 2.check the lead wire from the fault 2.the identification process of inverter to the motor parameter is timeout 1.the encoder is damaged 1.replace the encoder 2.PG card is abnormal 2.replace the PG card Disk code 3.the encoder model does not...
  • Page 125 Chapter 6 Troubleshooting No. Fault ID Failure type Possible causes Solutions identified 1.the parameter was not identified 1.perform identification for the 2.the setting for encoder motor parameters Motor over parameters is incorrect 2.correctly set encoder 43 Err.43 speed fault 3.the setting for motor parameters overspeed detection 3.reasonably set the detection...
  • Page 126 Chapter 6 Troubleshooting Harmonic effect 6-3-1. The higher harmonics of power supply may damage the inverter. Thus, at some places where the quality of power system is relatively poor, it is recommended to install AC input reactor. Electromagnetic interference and installation precautions 6-3-2.
  • Page 127 Chapter 6 Troubleshooting earth, and the other is leakage current between the cables. 1) Factors of affecting leakage current to the earth and its solutions: There are the distributed capacitance between the lead cables and the earth. The larger the distributed capacitance, the larger the leakage current;...
  • Page 128 Upper cove plate operation panel Upper cover plate Cooling fan retaining screw Nameplate Cable inlet Air duct inlet Figure 7-1: 15kW-up G3 series product outside drawing, installation dimension 7-1-2.PI500-E series Note: 0.75-4kW G3 series support DIN-rail mounting Figure 7-2:0.75-4kW G3 outside drawing...
  • Page 129 Chapter 7 Dimension Figure 7-3:5.5-11kW G3 outside drawing Figure 7-4:Moulded shell series Guide rail Weight Output （kg） Dimension (mm) Installation(mm) installation Power rating power position (kW) PI500-E 0R4G1 PI500-E 0R4G2 PI500-E 0R7G1 0.75 PI500-E 0R7G2 0.75 163 185 146 154 72.5 PI500-E 0R7G3 0.75...
  • Page 130 Chapter 7 Dimension φd Figure 7-5:15～220kW G3 Dimension φd Figure 7-6:250～400kW G3 Dimension...
  • Page 131 Chapter 7 Dimension Iron shell hanging series: Output Dimension (mm) Installation(mm) Weight （kg） Power rating power (kW) PI500-E 5R5G1 PI500-E 7R5G2 280 300 190 190 198 140 PI500-E 015G3 PI500-E 011G2 PI500-E 018G3 18.5 330 350 210 190 198 150 PI500-E 022G3 PI500-E 015G2 PI500-E 018G2...
  • Page 132 Chapter 7 Dimension 7-1-3.PI500 series (With DC reactor base) Figure 7-7:132～220kW G3 (With DC reactor and base)Dimension Figure 7-8:250～400kW G3 (With DC reactor and base)Dimension...
  • Page 133 Chapter 7 Dimension Iron shell landing installation series Output Dimension (mm) Installation(mm) Weight （kg） power Power rating (kW) PI500-E 132G3R 995 1020 400 360 368 350 270 13*18 PI500-E 160G3R PI500-E 187G3R 1230 1260 480 390 398 400 200 PI500-E 200G3R PI500-E 220G3R PI500-E 250G3R 500-...
  • Page 134 Chapter 7 Dimension Figure 7-10:450～630kW G3（DC reactor）Dimension Iron shell landing installation series Dimension (mm) Installation(mm) Output Weight Power rating （kg） power (kW) PI500-E 450G3R 1200 600 612 680 Note: With the letter "R" means with a DC reactor; product installation rings screw height dimensions: H1 + 15mm.
  • Page 135 Chapter 7 Dimension 7-1-4.Keypad dimension drawing PI500 Keyboard dimension： 2-M3 Drawing 7-10: PI500-E Keyboard dimension (mm) PI500-E Keyboard frame dimension 5- ? 4.2 90° Drawing 7-11: PI500 Keyboard dimension (mm) PI500 Keyboard installation open inlet dimension Outside installation panel open Inside installation panel open T=1.0 1.5mm...
  • Page 136 Chapter 8 Maintenance and repair 8-1.Inspection and maintenance During normal use of the inverter, in addition to routine inspections, the regular inspections are required (e.g. the overhaul or the specified interval, and the interval shall not exceed 6 months), please refer to the following table to implement the preventive measures.
  • Page 137 Chapter 8 Maintenance and repair environment, load and current status of inverter. Name of Parts Standard life time Cooling fan 1 to 3 years Filter capacitor 4 to 5 years Printed circuit board(PCB) 5 to 8 years 8-3.Storage The following actions must be taken if the inverter is not put into use immediately(temporary or long-term storage) after purchasing: ※...
  • Page 138 Chapter 8 Maintenance and repair Voltage Inverter AC 380V Figure 8-1:380V Drive equipment charging circuit example 8-5.Measuring and readings ※ If a general instrument is used to measure current, imbalance will exists for the current at the input terminal. generally, the deviation is not more than 10%, that is normal. If the deviation exceeds 30%, please inform the original manufacturer to replace rectifier bridge, or check if the deviation of three-phase input voltage is above 5V or not.
  • Page 139 Chapter 9 Options User can additionally install peripheral devices based on the different application conditions and requirements for this series of product, and its wiring diagram is as follows: Three-phase AC power Please use the power supply meeting the specifications of the inverter. Molded case circuit breaker (MCCB) or earth leakage circuit breaker (ELCB)
  • Page 140 Chapter 9 Options 9-1.Expansion cards If the extended function (PG card, Canbus card etc.)for other functional modules is needed, please specify the functional module card you want when ordering. 9-2.AC input reactor AC input reactor can inhibit high harmonics of the inverter input current, significantly improving power factor of the inverter.
  • Page 141 Chapter 9 Options ACL-0120-EISCL-EM12 10.44 2.00% 0.12 120/92/8.5*20 ACL-0150-EISH-EM11B 14.8 2.00% 0.095 182/76/11*18 ACL-0200-EISH-E80UB 19.2 2.00% 0.07 182/96/11*18 ACL-0250-EISH-E65UB 22.1 2.00% 0.056 182/96/11*18 ACL-0290-EISH-E50UB 28.3 2.00% 0.048 214/100/11*18 ACL-0330-EISH-E50UB 28.3 2.00% 0.042 214/100/11*18 ACL-0390-EISH-E44UB 31.8 2.00% 0.036 243/112/12*20 ACL-0490-EISH-E35UB 43.6 2.00% 0.028 243/122/12*20 ACL-0530-EISH-E35UB...
  • Page 142 Chapter 9 Options OCL-0005-EISC-E1M4 3.48 1.00% 91/65/6*11 OCL-0007-EISC-E1M0 2.54 1.00% 91/65/6*11 OCL-0010-ELSC-EM70 2.67 1.00% 91/65/6*11 OCL-0015-ELSC-EM47 3.45 1.00% 0.47 95/61/6*15 OCL-0020-ELSC-EM35 3.25 1.00% 0.35 95/616*15 OCL-0030-ELSC-EM23 1.00% 0.23 95/818.5*20 OCL-0040-ELSC-EM18 1.00% 0.18 95/81/8.5*20 OCL-0050-ELSC-EM14 18.5 1.00% 0.14 95/81/8.5*20 OCL-0060-ELSC-EM12 1.00% 0.12 120/72/8.5*20 OCL-0080-ELSC-E87U...
  • Page 143 Chapter 9 Options DCL-0012-EIDC-E6M3 80/70/6*11 DCL-0023-EIDH-E3M6 87/70/6*11 DCL-0023-EIDH-E3M6 87/70/6*11 DCL-0033-EIDH-E2M0 87/70/6*11 DCL-0033-EIDH-E2M0 87/70/6*11 DCL-0040-EIDH-E1M3 18.5 87/70/6*11 DCL-0050-EIDH-E1M1 1.08 95/85/8.4*13 DCL-0065-EIDH-EM80 111/85/8.4*13 DCL-0078-EIDH-EM70 111/85/8.4*13 DCL-0095-EIDH-EM54 0.54 111/85/8.4*13 DCL-0115-EIDH-EM45 0.45 125/90/9*18 DCL-0160-UIDH-EM36 0.36 100/98/9*18 DCL-0180-UIDH-EM33 0.33 100/98/9*18 DCL-0250-UIDH-EM26 0.26 176/115/11*18 DCL-0250-UIDH-EM26 0.26 176/115/11*18 DCL-0340-UIDH-EM17 0.17...
  • Page 144 Chapter 9 Options 352/185/112 325/151/Φ8.5*14 11 YX82G7D-200A-S 380 380/220/155 228/195/Φ12 12 YX82G8-400A-B 9-6.Output filter Rated Installation Item Voltage Power rating N.W. dimension Model current dimension (kW) (kg) L/W/H(mm) a/b/d(mm) 50/95/Φ4.5*6.5 YX82G2-5A-SL 0.75~1.5 100/105/40 50/95/Φ4.5*6.5 YX82G2-10A-SL 2.2~4 0.55 185/105/60 167.8/85/Φ6.5*9.2 YX82G5D-20A-SL 5.5~7.5 185/105/60 167.8/85/Φ6.5*9.2...
  • Page 145 Chapter 9 Options Large inertia equipment Common Elevator, Open and Ordinary that requires fast application hoist, crane. reel. inertia load parking. Td value 100% 120% 120% 9-7-2 Brake resistance selection. When braking, the regenerative energy of the motor is almost entirely consumed on the brake resistor.
  • Page 146 Chapter 9 Options ≥4Ω/4kW PB200-100-2 ≥4Ω/5kW PB200-100-2 ≥4Ω/4kW PB200-100-2 ≥4Ω/5kW PB200-100-2 ≥4Ω/6kW PB200-100-2 2, This table is a frequency converter 380V according to the braking unit dc working point is 670V, braking frequency is 10%, braking torque is 100% selection reference. Brake resistor( 100 % brake Brake unit Inverter power...
  • Page 147 Chapter 9 Options ≥16Ω/5kW PB200-050-4 ≥11Ω/6kW PB200-075-4 ≥11Ω/8kW PB200-075-4 ≥8Ω/10kW PB200-100-4 ≥8Ω/12kW PB200-100-4 ≥11Ω/7kW PB200-075-4 ≥8Ω/9kW PB200-100-4 ≥8Ω/10kW PB200-100-4 ≥8Ω/11kW PB200-100-4 ≥8Ω/12kW PB200-100-4 ≥8Ω/9kW PB200-100-4 ≥8Ω/10kW PB200-100-4 ≥8Ω/11kW PB200-100-4 ≥8Ω/10kW PB200-100-4 ≥8Ω/11kW PB200-100-4 4.220v 11kW and the following models (built-in brake unit) brake resistance selection table is as follows: Brake resistor Brake resistor(Ω)
  • Page 148 Chapter 9 Options ≥ ≥ 2.2kW ≥ ≥ ≥ ≥ 5.5kW ≥ ≥ 7.5kW ≥ ≥ 50Ω 1200 11kW ≥ ≥ 40Ω 1600 15kW ≥ ≥ 25Ω 18.5kW 2000W ≥ ≥ 22Ω 22kW 3000W 9-8.Main Circuit Breaker (MCCB), Contactor, Wire 9-8-1.
  • Page 149 Chapter 9 Options below).For input cables can use four-core cable, but still recommended to use shielded symmetrical cable. Compared to a four-core cable, shielded symmetrical cables can not only reduce the loss and cost of the current flowing through the motor cable, but also can reduce the electromagnetic radiation. Four-core cable Symmetrical shielded motor cables conductor...
  • Page 150 Chapter 9 Options The output side of the inverter is connected to the noise filter, which can reduce the inductive interference and radio interference. Inductive interference: electromagnetic induction makes the signal line contain noise, which causes the control device to malfunction. Wireless interference: the high-frequency electromagnetic waves emitted by the frequency inverter itself and the cable will interfere with the nearby radio equipment and make it emit noise during the process.
  • Page 151 Chapter 10 Warranty The product quality shall comply with the following provisions: 1. Warranty terms 1-1. The product from the user the date of purchase, the warranty period of 12 months (limited to domestic market). 1-2. Export products and non-standard products warranty period is 12 months or according to the agreement of warranty execution.
  • Page 152 Appendix I RS485 Communication protocol I-1 Communication protocol I-1-1 Communication content This serial communication protocol defines the transmission information and use format in the series communication Including: master polling( or broadcast) format; master encoding method, and contents including: function code of action, transferring data and error checking. The response of slave also adopts the same structure, and contents including: action confirmation, returning the data and error checking etc.
  • Page 153 NOTE: The terminal resistor of 485 decides valid or invalid through the control board (No. 485) jumper I-1-2 Protocol description PI500-E series inverter communication protocol is a asynchronous serial master-slave communication protocol, in the network, only one equipment(master) can build a protocol (known as “Inquiry/Command”). Other equipment(slave) only can response the "Inquiry/Command"of master by providing data or perform the corresponding action according to the "Inquiry/Command"of master.
  • Page 154 Appendix I The allowable characters for transmitting are hexadecimal 0 ... 9, A ... F. The networked devices continuously monitor network bus, including during the silent intervals. When the first field (the address field) is received, each device decodes it to find out if it is sent to their own. Following the last transmitted character, a silent interval of at least 3.5 characters marks the end of the message.
  • Page 155 Appendix I Data F002H high-order Data F002H low-order Data F003H high-order Data F003H low-order CRC CHK low-order CRC CHK values are to be calculated CRC CHK high-order Command Code: 06H, write a word. For example: Write 5000(1388H)into the address F013H of the inverter with slave address 02H.
  • Page 156 Appendix I while(length--) crc_value^=*data_value++; for(i=0;i<8;i++) if(crc_value&0x0001) c r c _ v a l u e = (c r c _ v a l u e > > 1 )^0xa001; else crc_value=crc_value>>1; return(crc_value); I-3 Definition of communication parameter address The section is about communication contents, it‟s used to control the operation, status and related parameter settings of the inverter.
  • Page 157 Appendix I *Communication set value(- PID feedback 1000 1011 10000 to10000)(Decimal) 1001 1012 Running frequency PLC step High-speed pulse input frequency, unit: 1002 1013 Bus voltage 0.01kHz 1003 1014 Output voltage Feedback speed, unit:0.1Hz 1004 1015 Output current Remaining run time 1005 1016 Output power...
  • Page 158 Appendix I Digital output terminal control: (write only) Command address Command content BIT0: SPA output control BIT1: RELAY2 output control 2001 BIT2 RELAY1 output control BIT3: Manufacturer reserves the undefined BIT4: SPB switching quantity output control Analog output DA1 control: (write only) Command address Command content 2002...
  • Page 159 Appendix I 0029: Switch motor when running fault 002A: Too large speed deviation 002B: Motor over-speed 002D: Motor over-temperature 005A: Encoder lines setting error 005B: Missed encoder 005C: Initial position error 005E: Speed feedback error Data on communication failure information description (fault code): Communication fault address Fault function description 0000: No fault 0001: Password error...
  • Page 160 Appendix I The address of this unit has uniqueness (in addition to the broadcast address), which is the basis of peer-to-peer communication for the host computer and the inverter. Response latency The factory value F9.03 Set the range 0～20ms Response time delay: refers to the interval time between the data receiving end of the frequency converter and the sending data of the upward plane.If the response time delay is less than the system processing time, the response time delay will be subject to system processing time, processing time, such as response time delay is longer than system after processing the data, the system will delay...
  • Page 161 Appendix II How to use universal encoder expansion card II-1 Overview PI500 - E is equipped with a variety of general encoder expansion card (compatible with PI9000 PG card), used as options, is made of closed-loop vector control frequency converter will be options, select the PG card according to the encoder output form, , the specific models are as follows: Options Description...
  • Page 162 Appendix II ≤7V Input differential signal amplitude PI9000_PG3 terminal description Item Label Item Label Description Description A+ Encoder output A signal positive V+ Encoder output V signal positive A- Encoder output A signal negative V- Encoder output V signal negative B+ Encoder output B signal positive W+ Encoder output W signal positive B- Encoder output B signal negative...
  • Page 163 Appendix III CAN bus communication card use description III-1.Overview CAN bus communication card is suitable for all series of PI500 frequency inverters. Protocol details please refer to《CAN bus communication protocol》document. III-2.Mechanical installation and terminal functions III-2-1 Mechanical installation modes: Figure III-1: CAN bus communication card‟s installation on SCB III-2-2 Terminal function Terminal Class...
  • Page 164 IV-1.Outline 9KDP1 meet the international standard PROFIBUS fieldbus, powtran technology PI500-E series inverter use it together to achieve the drive to become a part of fieldbus complete control of real fieldbus. Before using this product, please carefully read this manual...
  • Page 165 Appendix IV If DP card and drive interfaces connected, the inverter after Green Power light power LED should be in the steady state DP CARDS and DP Card and inverter connected to the normal state of the frequency converter LED is lit, flashing indicates the connection is intermittent serial port connect (for interference), and drive off when a serial connection is light...
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