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Related Manuals for K2 Systems Splice Foot X
Summary of Contents for K2 Systems Splice Foot X
- Page 1 We support PV systems Formerly Everest Solar Systems Splice Foot X and XL INSTALLATION MANUAL k2-systems.com...
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Page 2: Table Of Contents
Compatible Modules Notes Quality tested – several certifications K2 Systems stands for secure connections, highest quality and precision. Our customers and business partners have known that for a long time. Independent institutes have tested, confirmed and certified our capabilities and components. -
Page 3: General Safety Information
General Safety Information Please note that our general mounting instructions must be followed at all times and can be viewed online at https://k2-systems.com/en-US/downloads/documentation T The equipment may only be installed and operated by quali- of 25 years! We strongly recommend reviewing our terms of fied and adequately trained installers. -
Page 4: Roof Requirements
T Determining how wet is too wet: First, remove T Roof pitch: 5 - 75° the paper backing from a Splice Foot X/XL exposing the clean butyl. Second, press the T For low slope roofs, make sure there is positive base, K2 EverSeal side down against the drainage and roofing is compatible with butyl. -
Page 5: Tools Overview
Stainless hardware is soft and if dry torqued too quickly it may cause the nut and bolt to seize. K2 Systems recommends all stainless steel threads be lubricated. This will make it easier to tighten nuts to bolts, avoid galling, and facilitate adjustments before the nut is properly torqued. Therefore, avoid the use of an impact driver. -
Page 6: T Splice Foot X & Xl Dimensions
760.301.5300 Min. no. of components: Module orientation: This drawing is the sole property of K2 Systems. It is protected by copyright and may only be copied, reproduced or distributed to a third party with explicit permission! Attachments types: Material:... - Page 7 ±0.5 Last Revision Part Weight: 219.8257 0.484496 Scale: Revision: ANGULAR ±1º This drawing is the sole property of K2 Systems. It is protected by copyright and may only be copied, reproduced or distributed to a third party with e 0.375in...
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Page 8: T Components
4000113 / 4000162 4000115 Splice Foot X / Splice Foot XL Self-tapping screw with sealing washer... - Page 9 4000601-H, 4000602-H 4000090 / 4000050-H 4000019, 4000020 Mid Clamp End Clamp or Yeti Clamp CrossRail 30 - 50 mm module frame height 30 - 50 mm module frame height 44-X shown & PNs listed...
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Page 10: T Assembly
Assembly Part A: Marking the array and mounting locations Corner out and mark array on roof. Snap chalk lines for rail location within shingle course. (Refer to module manufacturer frame clamping zones). Mark mounting locations over rafters and chalk lines within shingle course. Refer to engineering letters for allowable mount spacing. - Page 11 Part B: Mount Placement and Installation for Rafter Connection To maintain flashing performance, avoid installation when the temperature of the roof and/or butyl is below 22F or above 176F. K2 EverSeal must be installed on a dry surface. Locate the rafter and clean roofing surface for mount placement. Peel back protective paper from butyl, and stick down mount on a single shingle course with the two center holes lining up over the rafter.
- Page 12 Modified Rafter If the screw hits a nail under the shingle, there are a few solutions: 1. Leave the nail and use the rest of the holes if possible 2. Remove the nail 3. Angle the driver to avoid the nail Part C: Mount Placement and Installation for Deck Connection To maintain flashing performance, avoid installation when the temperature of the roof and/or butyl is below 22F or above 176F.
- Page 13 Proper torque will vary based on the characterisitcs of the rafter and deck. It's best practice to tighten the wood screws until the washer stops rotating. After completing process, make sure the Splice Foot X/XL is securely fixed. You may verify that the screws underneath the deck panel are stained with butyl rubber. This indicates a good...
- Page 14 If a screw head gets sheared, or a nail is hit, you must drill into the remaining splice foot holes. Part E: Leveling Uneven Roof Surfaces Using a standard comp shingle starter course, level out the roof surface under the Splice Foot.
- Page 15 Part F: Attaching CrossRail Attaching Single CrossRail Position and install rail on back side of Splice Foot towards the ridge, as shown in the image. Insert only one T-Bolt through one Splice Foot slot and into side channel of CrossRail. Turn the T-Bolt clockwise ensuring that the mark at the end of the shaft is vertical, indicating proper alignment.
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Page 16: Bonding And Grounding
K2 Systems has obtained a UL 2703 system listing from Underwriter’s Laboratories (UL). A sample bonding path diagram is shown in Figure 1 below. Your specific installation may vary, based upon site conditions and your AHJ‘s requirements. -
Page 17: Fire Rating
UL 1703 Listing. The results of the racking system do not improve a roof covering Class rating. All documentation can be found on UL‘s Online Database as well as K2 Systems‘ website. -
Page 18: Compatible Modules
Compatible Modules K2's CrossRail System was tested with the following: T UL/NRTL Listed Aptos Solar Modules: T CONTINUED - Canadian Solar Inc Modules: T CONTINUED - Hanwha Q Cells Modules: · DNA-120-MF26-XXXW · CS6K-xxxM · Q.PEAK DUO L-G6 xxx · DNA-144-MF26-XXXW ·... - Page 19 T CONTINUED - Hanwha Q Cells Modules: T CONTINUED - LG Electronics Inc. Modules: T UL/NRTL Listed Longi Modules: · Q.PEAK DUO BLK ML-G10 · LGxxxN2T-A5 · LR6-72-xxxM (xxx=320-350) · Q.PEAK DUO BLK ML-G10.a+ · LGxxxQ1C-A5 · LR6-72HV-xxxM (xxx=320-350) · Q.PEAK DUO BLK ML-G10.a+ /TS ·...
- Page 20 Compatible Modules continued K2's CrossRail System was tested with the following: T UL/NRTL Listed Solaria Modules: · PowerxT® -xxxR-PD T UL/NRTL Listed Mission Solar Modules: T UL/NRTL Listed REC Modules: · PowerxT® -xxxR-BD · MSExxxSB1J · RECxxxTP2 BLK2 · MSExxxSO5T ·...
- Page 21 T UL/NRTL Listed Talesun Modules · Hipro TP660M-xxx · Hipro TP672M-xxx T UL/NRTL Listed Trina Solar Modules: · TSM-xxxDE14A · TSM-xxxDD05A.08 · DUOMAX SPECS 1. PEG14 · DUOMAX SPECS 2. PEG5 · DUOMAX SPECS 3. PEG5.07 · DUOMAX SPECS 4. PDG5 ·...
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Page 22: T Notes
Notes... - Page 23 Notes...
- Page 24 We support PV systems Formerly Everest Solar Systems Thank you for choosing a K2 mounting system. Systems from K2 Systems are quick and easy to install. We hope these instructions have helped. Please contact us with any questions or suggestions for improvement.
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