Related Manuals for K2 Systems SolidRail
Summary of Contents for K2 Systems SolidRail
- Page 1 Mounting systems for solar technology ASSEMBLY INSTRUCTIONS Solarfasteners SolidRail System www.k2-systems.com...
- Page 2 Assembly Notes Quality tested – several certifications K2 Systems stands for secure connections, highest quality and precision. Our customers and business partners have known that for a long time. Independent institutes have tested, confi rmed and certifi ed our capabilities and components.
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Page 3: Tools Overview
Tools overview 5 mm 6 mm 6 - 30 Nm 6 mm (4,5 - 22,2 lb-ft) ≥ 3,0 m ≥ 6,0 m 15 mm... -
Page 4: General Safety Information
General safety information Please note that our general mounting instructions must be followed at all times and can be viewed online at www.k2-systems.com/en/technical-information. T The equipment may only be installed and operated by qualified and adequately trained installers. T Prior to installation, ensure that the product complies with on-site static loading requirements. For roof-mounted systems, the roof load-bearing capacity must always be checked. -
Page 5: Roof Requirements
The following guidelines apply The Solarfastener SolidRail system can be used without further testing by K2 systems in the follo- wing standard conditions. To calculate maximum distances between supports we recommend using our calculation tool K2Base. The system is also suitable for higher requirements. However, if a value exceeds the standard conditions, please contact K2 Systems. - Page 6 Essential: The materials required All system components listed in the following are essential for assembling the K2 Systems SolidRail system. The piece quantities are calculated on the basis of the respective requirements. The listed item numbers facilitate the comparison of items.
- Page 7 K2 Universal-Module end clamp OneEnd | 2002514 Module frame height: 32-42 mm Alternative: K2 Module end clamp Set | Article number system-specifi c Additional material for cross bracing (SolidRail) MountingRail K2 SolidRail | Article number UltraLight, Light, Medium or Alpin system-specifi c Material: aluminium...
- Page 8 Additional material for cross bracing (SingleRail) | Article number Mountingrail K2 SingleRail system-specifi c Material: aluminium EN AW-6063 T66 Alternative: Mountingrail K2 CrossRail | Article number system-specifi c Material: aluminium EN AW-6063 T66 K2 Climber 36/48 Set | 1006041 The set consisting of: T 1 Climber 36/48 (1002286), aluminium EN AW-6063 T66 T 1 bolt with serrated under head M8x20, stainless steel A2 T 1 MK2 insert nut M8 (1001643), steinless steel and PA...
- Page 9 Assembly Pre-drilled hole steel/aluminium profile on steel substructure Measure the screw distances according to statics or K2 Base. Check position of purlins and pre-drill through the profile sheets into the purlins. Attention: With a thickness of the steel substructure of up to 3 mm no pre-drilling is necessary! The solar fastener can be drilled, tapped and screwed in one operation using the hardened steel drill tip.
- Page 10 Assembly Clean surface, lay calottes Before mounting the solar fasteners, remove any burr from the surface of the profile sheets. In the case of solar fasteners for metal profile sheets, lay calotte over the drilled holes. (For solar fasteners for fibre cement profiles the seal is pre-assembled on the solar fastener) Materials required for metal profile sheet: calotte...
- Page 11 From this step the assembly is identical for the different roofing types Adjust hex nut Adjust nut in height according to direction of the modu- le carrier rails. Materials required: Hex nut, washer Mount adapter plate Place adapter plate, adjust and mount additional was- her with locking nut.
- Page 12 Assembly Mounting rails and rail connectors Ensure correct position of T-bolt. After inserting into the lower chamber of the rail, the T-bolt is turned 90 de- grees counterclockwise. Lock the projected K2 module carrier rail Solid on the adapter plate with an M10 T-bolt and tighten.
- Page 13 Attach module gaps Use two universal module middle clamp OneMid bet- ween two modules. Klick the Stance in the notches. Place clamps on the module frames and fix them. Tigh- tening torque 14 Nm. Materials required: OneMid Attaching with XS Middle Clamp Use two XS Middle Clamps between two modules, which must also be screwed with the DIN 912 M8 screws in the slot nuts.
- Page 14 Alternative system assembly with K2 Bridge Mount K2 Bridge The K2 Bridge is mounted on two solar fasteners instead of the adapter plate in order to achieve greater span widths. Depending on type, the rail is fi xed to the Brid- ge with one or two M10x30 T-bolts.
- Page 15 Alternative system assembly (Cross bracing) with K2 SingleRail Mount rails by cross bracing The top rail position in cross bracing is mounted with the M K2 and Climber in the desired location at the appropriate distance. Tightening torque 16 Nm. Materials required: SingleRail, Climber Set Mount rail and climber as shown below: bottom rail...
- Page 16 Alternative system assembly (ross bracing) with K2 SolidRail Mount rails by cross bracing Mount SolidRail as a top rail with the cross-connector set as shown below. Mount the MK2 into the lower SoliRail, place the cross connector on the SolidRail as shown in the illustration and fasten it with the allen bolt.
- Page 17 Note...
- Page 18 Note...
- Page 20 K2 Systems GmbH Industriestraße 18 71272 Renningen Germany Tel. +49 (0) 7159 - 42059 - 0 info@k2-systems.com www.k2-systems.com SolidRail Solarfastener Assembly EN V8 | 0920 · Subject to change · Product illustrations are exemplary and may differ from the original.
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