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SICK outdoorScan3 Core I/O Manual

Safety laser scanners
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O P E R A T I N G I N S T R U C T I O N S
outdoorScan3 Core I/O
Safety laser scanners

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Summary of Contents for SICK outdoorScan3 Core I/O

  • Page 1 O P E R A T I N G I N S T R U C T I O N S outdoorScan3 Core I/O Safety laser scanners...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Voltage supply................4.5.3 USB connection............... 4.5.4 OSSDs..................8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 4 7.8.3 Importing and exporting field sets and fields......O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...
  • Page 5 Completely replacing the safety laser scanner...... 119 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 6 18.2 Note on standards..................148 18.3 Checklist for initial commissioning and commissioning......149 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...
  • Page 7 List of figures..................152 List of tables..................154 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 8: About This Document

    Maintenance personnel "Maintenance", page 116 "Troubleshooting", page 121 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 9: Further Information

    Ö The LED is flashing. O The LED is illuminated continuously. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 10: Safety Information

    Do not open the housing, except for the purposes of the installation and mainte‐ nance work specified in these operating instructions. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 11: Intended Use

    Conduct a systematic validation of the safety function. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 12: Inappropriate Use

    You need expert knowledge of the applicable standards and regula‐ tions. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...
  • Page 13 For maintenance, you must be able to assess if the machine is operating safely. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 14: Product Description

    The safety laser scanner is an electro-sensitive protective device (ESPE), which two- dimensionally scans its environment with infrared laser beams. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 15: Principle Of Time-Of-Flight Measurement

    8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 16: Product Characteristics

    • outdoorScan3 core I/O: 8 fields; safety output: 1 OSSD pair O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 17: Connections

    The USB connection may only be used temporarily and only for configuration and diagnostics. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 18: System Plug

    O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 19: Field Set

    A field set can contain different field types, e.g., a protective field and a warning field. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 20: Monitoring Case

    (as well as the new operational status). Generally, one field set is assigned to each monitoring case. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 21: Monitoring Case 1 With Field Set 1

    Figure 9: Monitoring case 2 with field set 2 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 22: Example Applications

    O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 23: Mobile Hazardous Area Protection: Detection Of A Person When A Vehicle Approaches

    Figure 11: Mobile hazardous area protection: detection of a person when a vehicle approaches 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 24: Project Planning

    Leg detection and detection of persons in a lying position ° O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 25: Ambient Conditions When Used Outdoors

    8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 26 Mount the device in a protected area of the vehicle or machine. Clean the optics cover using airWiper. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 27: Device Mounted With The Optics Cover Facing Downwards To Prevent Accumulation

    Width ≥ 1.5 m ° Object resolution = 50 mm ° 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 28 That is to say, the safety laser scanner switches off the machine even though there are no people in the protective field. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 29: Assembly

    Avoid condensation on the optics cover. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 30: Protection From Influences

    You can use the following measures to increase the availability: O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 31: Preventing Unprotected Areas

    The undetected areas become larger if the safety laser scanner is mounted using a mounting kit. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 32: Unsecured Areas

    Attach the deflector plates so that they lie outside the scan plane. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 33: Mounting In An Undercut (Example)

    Mirror rotational axis Scan plane Required viewing slit 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 34: Response Time Of The Safety Laser Scanner

    The following parameters influence the duration of the process: O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 35: Hazardous Area Protection

    The protective field is parallel to the person’s direction of approach. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 36: Stationary Application With Horizontal Scan Plane For Hazardous Area Protection.36

    In many cases, a resolution of 50 mm to 70 mm is suitable for hazardous area protection. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...
  • Page 37 More information is available in the ISO 13855 standard and in the Guide for Safe Machinery. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 38: Protection Against Reaching Over When Mounted Low (Dimensions In Mm)

    Figure 20: Protection against reaching over when mounted low (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 39: Protection Against Reaching Over When Mounted High (Dimensions In Mm)

    70 mm (see figure 23, page 40). 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 40: Scan Plane At Ankle Height

    If you mount the protective device higher than 300 mm, you must use additional measures to prevent crawling beneath. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 41: Distance Of The Protective Field From The Wall

    Figure 24: Distance of the protective field from the wall 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 42: Mobile Hazardous Area Protection

    Take this calculation and the specifications in these instructions into account when configuring the safety laser scanner. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 43: Flat-Rate Supplement Zf For Lack Of Ground Clearance

    Figure 26: flat-rate supplement ZF for lack of ground clearance 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 44: Minimum Supplement For Lack Of Ground Clearance

    A vehicle’s braking distance does not increase linearly with increasing speed, but rather in a squared relationship. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 45: Stopping Distance As A Function Of The Vehicle's Speed

    8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 46 In many cases, a mounting height of 150 mm above the floor (height of the scan plane) is suitable. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 47: Integrating The Equipment Into The Electrical Control

    Inverted mounting is recommended for outdoor applications. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 48 The safety laser scanner complies with the regulations for electromagnetic compatibility (EMC) for the industrial sector (Radio Safety Class A). O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 49: Electromagnetic Compatibility

    The voltage supply according to SELV has proven to be more reliable in demanding environments. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 50: Usb Connection

    The machine must switch to the safe state if, at any time, at least one OSSD in an OSSD pair switches to the OFF state. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 51: Control Inputs

    "Monitoring case switching time", page 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 52: Status Of The Channels Of The Control Inputs With Complementary Evaluation

    OFF state and the device displays a fault. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O...

  • Page 53: Universal Inputs, Universal Outputs, Universal I/Os

    Depending on the regulations which apply at the place of installation, a restart interlock may be required. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 54 Also make sure that the person activating the control switch has a complete view of the hazardous area. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 55: External Device Monitoring (Edm)

    8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 56: Connection Diagram With Restart Interlock And External Device Monitoring (Edm)56

    ReLy OSSD1 safety relay. It is operated with restart interlock and external device monitoring. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 57: Testing Plan

    The diameter must match the configured resolution. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 58: Planning The Thorough Check During Commissioning And In Certain Situations

    Document tests in a traceable manner. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 59: Notes On The Tests

    Thorough check of the principal function of the protective device SICK recommends the following procedure: 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 60 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...
  • Page 61 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 62: Mounting

    Further topics • "Ordering information", page 142 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 63: Mounting Procedure

    Read this section completely before mounting the safety laser scanner. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 64: Direct Mounting

    Figure 38: Mounting the safety laser scanner directly Rear M5 threaded hole O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...
  • Page 65 Tightening torque: 4.5 Nm to 5.0 Nm. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 66: Electrical Installation

    Connect the OSSDs such that the machine controller processes both signals separately. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 67: Connection Of The Ossds Of An Ossd Pair

    Figure 40: No potential difference between load and protective device 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 68: Connection Overview

    Figure 41: Pin assignment of the connecting cable (male connector, M12, 8-pin, A-coded) O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 69: Pin Assignment Of The Connecting Cable With M12 Plug Connector

    Universal output: contamination, fault, reset required, monitoring result (warning field) Functional earth/shield 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 70: Configuration

    The USB connection may only be used temporarily and only for configuration and diagnostics. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 71: User Interface

    Toolbar Main navigation Working range Device catalog 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 72: User Groups

    Change own password allowed. with a password. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 73: Settings

    Device Catalog. The devices are displayed as Device tiles in the working range. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 74: Configuration

    To configure the device, perform diagnostics or create reports, open a device window. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 75: Networking

    The Overview dialog box contains information about the safety laser scanner. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 76: Functional Scope

    Vice versa, older devices might not support the full functionality of the latest Safety Designer. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 77: Reading Configuration

    The values are read from the device and adopted in the project. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 78: Identification

    If a number of safety laser scanners are used in an application or in a project, a unique device name helps to tell the individual devices apart. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...
  • Page 79 Enter a description with a maximum of 1000 characters. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 80: Application

    (< 50 mm from the optics cover) impairing the line of sight of the device. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 81: Monitoring Plane

    • Parameters for the safety laser scanner 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 82: Parameters For The Monitoring Plane

    You will increase the machine’s availability. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 83: Recommended Multiple Sampling

    ON state faster or slower after a field has become free again. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 84: Parameters For The Safety Laser Scanner

    O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 85: Buttons On The Toolbar

    Table 12: Colors of the field types Protective field Warning field Yellow 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 86: Buttons For Field Sets

    Select the field type see "Field types", page O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 87: Creating Field Set Templates

    Click on Add field set template . Enter the name for the template. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 88: Importing And Exporting Field Sets And Fields

    You can use the Edit background image tool to choose a background image. The Safety Designer supports the following file formats: BMP, JPG, PNG. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 89: Settings For The Field Editor

    If you select the Automatic option, the drawn areas are immediately converted into fields. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 90: Editing Fields Using Coordinates

    The example shows a dialog box for a rectangle. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 91: Drawing In Points That Cannot Be Monitored

    2 (support columns, separator grids, etc.). The safety laser scanner cannot monitor these areas. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 92 ✓ The field editor shows the shadowing of the masked area. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 93: Enable Propose Field

    Refine existing shapes: The existing field is adapted to the surrounding contour. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 94 Smoothing by point reduction option, you can reduce the number of points and simplify the lines. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 95: Inputs And Outputs, Local

    The menu shows the possible inputs. Drag the signal towards the pins. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 96: Outputs

    Static control input Signal of the machine controller for switching between monitoring cases. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 97: Further Settings For Some Signals

    (EDM) input after the OSSDs have been switched off. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 98: Monitoring Cases

    Field set in the monitoring case and in the cut-off path Cut-off paths O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 99: Settings For Monitoring Case Tables

    (for example right cornering, left cornering). 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 100: Input Condition

    ✓ The field set is removed from the relevant monitoring case. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 101: Importing And Exporting Monitoring Case Tables

    "Importing and exporting field sets and fields", page 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 102: Simulation

    You can move fields to the foreground or to the background using the context menu (right mouse button) O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 103: Transfer

    The configuration must be verified to ensure that the safety function is implemented correctly. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 104: Starting And Stopping Safety Function

    Only operate the safety laser scanner as a protective device if the configuration is verified. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 105: Reports

    Write down the responsible person on the report. Archive the report. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 106: Service

    • Communication beyond the device is not impaired. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 107: Managing Passwords

    "Version numbers and functional scope", page 131 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 108: Access Management

    You can specify whether the device can be restarted using the pushbuttons on the display. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 109: Commissioning

    The following options are available to you for precisely aligning the safety laser scanner using mounting kit 2: 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 110: Switching On

    LED illuminates continually. The ON LED is off. The start procedure lasts approx. 10 seconds. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 111: Check During Commissioning And Modifications

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 112: Operation

    Status LEDs 4 status LEDs are located directly above the display. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 113: Status Indicator With The Display

    Devices with an OSSD OSSD pair in OFF state. pair 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 114 Remove or cover the light source. Display flashes O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...
  • Page 115 Press any pushbutton to obtain more information. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 116: Maintenance

    Make sure that the safety laser scanner’s outputs do not affect the machine during cleaning. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 117: Replacing The Optics Cover

    Make sure that the safety laser scanner is aligned correctly after the replacement. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 118: Replacing The Safety Laser Scanner Without System Plug

    "Thorough check of the principal function of the protective device", page O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 119: Completely Replacing The Safety Laser Scanner

    Devices with newer functional scope use the new rights management. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 120: Regular Thorough Check

    Carry out the checks specified in the test plan of the manufacturer of the machine and the operating entity. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 121: Troubleshooting

    If you do not press any pushbuttons for a time, the display changes back to the status display. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 122 • Set the display brightness and contrast. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 123: Fault Indication On The Display

    Replace the system plug. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 124 1 s has been exceeded as there are multiple warnings. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 125: Diagnostics Using Safety Designer

    The USB connection may only be used temporarily and only for configuration and diagnostics. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 126 Reflectors are displayed in turquoise if they are detected at a distance of more than approx. 0.5 m. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 127: Event History

    The internal memory of the safety laser scanner is cleared when it is restarted. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 128 For each duration, the diagram shows the corresponding number of object detections. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 129: Message History

    Print message history Save message history as a PDF 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 130: Decommissioning

    SICK will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 131: Technical Data

    Adaptation of detection behavior for optimized safety and avail‐ ability 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 132: Data Sheet

    Multiple sampling 2 to 16 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 133: Safety-Related Parameters

    Residual ripple ± 5% Start-up current at 24 V ≤ 3 A 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 134 Input resistance at HIGH Typ. 5 kΩ Input capacitance 10 nF O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 135: Mechanical Data

    Height above sea level during ≤ 2300 m operation Vibration resistance 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 136: Miscellaneous Data

    Light spot size Devices with a max. protective field range of 4.0 m O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...

  • Page 137: Response Times

     = time for processing and output Dependent on output used: 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 138: Course Of The Ossd Test Over Time

    Protective field range 70 mm 4.00 m 50 mm 3.50 m O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...
  • Page 139 Required minimum size of the object in mm Range in m 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 140 Writing paper White plaster Reflectors > 2,000%, reflective tapes > 300% O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 141: Dimensional Drawings

    Mirror rotational axis Scan plane Required viewing slit 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 142: Ordering Information

    Core I/O 1124784 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 143: Spare Parts

    Cable with plug connector MICSX-UBIZZZZZ1 2101638 1124784 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 144: Accessories

    Test rod 70 mm 2095139 Test rod holder 4096204 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 145: Glossary

    (ISO 12100) 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 146 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...
  • Page 147 The warning field must not be used for safety applications. 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 148: Annex

    ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...

  • Page 149: Checklist For Initial Commissioning And Commissioning

    8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 150 Figure 75: Mounting 2 safety laser scanners with the optics cover facing downward O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK...
  • Page 151 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 152 48. Monitoring plane......................81 49. Field editor........................84 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...
  • Page 153 ...........................151 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 154 43. Ordering information, test rods................144 44. Note on standards....................148 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/1G5N/2022-06-28 | SICK Subject to change without notice...
  • Page 155 LIST OF TABLES 8023152/1G5N/2022-06-28 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 156 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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