SICK outdoorScan3 Core I/O Operating Instructions Manual
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SICK outdoorScan3 Core I/O Operating Instructions Manual

Safety laser scanner
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O P E R A T I N G I N S T R U C T I O N S
outdoorScan3 Core I/O
Safety laser scanner

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Summary of Contents for SICK outdoorScan3 Core I/O

  • Page 1 O P E R A T I N G I N S T R U C T I O N S outdoorScan3 Core I/O Safety laser scanner...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    USB connection............... 4.5.3 OSSDs..................4.5.4 Control inputs................8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 4 Background image..............7.8.5 Settings for the field editor............. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 5 10.6 Regular thorough check................115 Troubleshooting................. 116 11.1 Safety......................116 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 6 18.3.1 Additional checklist for outdoor applications......152 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 7 List of figures..................154 List of tables..................156 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 8: About This Document

    • Certificates (such as the EU declaration of conformity) O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 9: Symbols And Document Conventions

    Ö The LED is flashing. O The LED is illuminated continuously. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 10: Safety Information

    Do not open the housing, except for the purposes of the installation and mainte‐ nance work specified in these operating instructions. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 11: Intended Use

    30°) 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 12: Requirements For Personnel Qualifications

    111, see "Operation", page 105. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 13: Product Description

    8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 14: Light Pulses Scan An Area

    O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 15: Product Characteristics

    8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 16: Variants

    Lights up while the con‐ figured time to restart expires. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 17: Connections

    The USB connection may only be used temporarily and only for configuration and diagnostics. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 18: Field Types

    Figure 6: Protective field, shown in red in this document O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 19: Field Set

    OFF state. The vehicle stops before it reaches the person. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 20: Monitoring Case

    Figure 9: Monitoring case 1 with field set 1 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 21: Example Applications

    8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 22: Mobile Hazardous Area Protection: Detection Of A Person When A Vehicle Approaches

    Figure 12: Mobile hazardous area protection: detection of a person when a vehicle approaches O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 23: Project Planning

    Leg detection and detection of persons in a lying position ° 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 24: Ambient Conditions When Used Outdoors

    That is to say, the safety laser scanner switches the machine off, although no people are located in the protective field. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...
  • Page 25 Mount the device in a protected area of the vehicle or machine. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 26: Device Mounted With The Optics Cover Facing Downwards To Prevent Accumulation

    In case of heavy fog, use a protective field with a length ≤ 2 m. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O...
  • Page 27 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 28: Assembly

    Take additional protective measures if a risk arises due to unavoidable obstacles. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 29: Prevent Crawling Beneath

    Prevent condensation forming on the optics cover. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 30: Protection From Influences

    The undetected areas become larger if the safety laser scanner is mounted using a mounting kit. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 31: Mounting With Deflector Plates (Example)

    Attach the deflector plates so that they lie outside the scan plane. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 32: Mounting In An Undercut (Example)

    Mirror rotational axis Scan plane Required viewing slit O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 33: Response Time Of The Safety Laser Scanner

    The following parameters influence the duration of the process: 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 34: Hazardous Area Protection

    The protective field is parallel to the person’s direction of approach. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 35: Stationary Application With Horizontal Scan Plane For Hazardous Area Protection.35

    In many cases, a resolution of 50 mm to 70 mm is suitable for hazardous area protec‐ tion. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 36 More information is available in the ISO 13855 standard and in the Guide for Safe Machinery. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 37: Protection Against Reaching Over When Mounted Low (Dimensions In Mm)

    Figure 21: Protection against reaching over when mounted low (dimensions in mm) 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 38: Protection Against Reaching Over When Mounted High (Dimensions In Mm)

    70 mm (see figure 24, page 39). O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 39: Scan Plane At Ankle Height

    If you mount the protective device higher than 300 mm, you must use additional measures to prevent crawling beneath. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 40 129.) Figure 25: Distance of the protective field from the wall O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 41: Mobile Hazardous Area Protection

    Take this calculation and the specifications in these instructions into account when configuring the safety laser scanner. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 42: Flat-Rate Supplement Zf For Lack Of Ground Clearance

    A person’s foot could be injured if a vehicle has no ground clearance. Figure 27: flat-rate supplement ZF for lack of ground clearance O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 43: Minimum Supplement For Lack Of Ground Clearance

    A vehicle’s braking distance does not increase linearly with increasing speed, but rather in a squared relationship. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 44: Stopping Distance As A Function Of The Vehicle's Speed

    O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...
  • Page 45 In many cases, a mounting height of 150 mm above the floor (height of the scan plane) is suitable. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 46: Integrating The Equipment Into The Electrical Control

    "Pin assignment", page Inverted mounting is recommended for outdoor applications. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 47 (EMC) for the industrial sector (Radio Safety Class A). 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 48: Voltage Supply

    In the machine controller, both signals from an OSSD pair must be processed sep‐ arately. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...
  • Page 49 Each OSSD pair in the safety laser scanner is equipped with an internal EDM. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 50: Control Inputs

    1 and 0 at the relevant control input. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 51: Universal Inputs, Universal Outputs, Universal I/Os

    The reset must only be possible, when all safety functions and protective devices are functional. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 52: External Device Monitoring (Edm)

    Each OSSD pair in the safety laser scanner is equipped with a configurable internal EDM. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 53: Connection Diagrams

    UE10-2FG. It is operated with restart interlock and external device monitoring. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 54: Testing Plan

    The diameter must match the con‐ figured resolution. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 55: Minimum Requirements For The Regular Thorough Check

    Manually check whether the device and its mechanical mount are secure and do not wobble. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 56 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...
  • Page 57 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 58: Mounting

    Mounting procedure The following options for mounting the safety laser scanner are available: O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 59: Prevent Crawling Beneath

    Make sure that the safety laser scanner’s field of view is not restricted. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 60: Direct Mounting

    O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...
  • Page 61 Tightening torque: 4.5 Nm to 5.0 Nm. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 62: Electrical Installation

    Connect the OSSDs such that the machine controller processes both signals sepa‐ rately. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 63: Connecting Ossd1 And Ossd2

    Figure 40: No potential difference between load and protective device 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 64: Connection Overview

    Figure 41: Pin assignment of the connecting cable (male connector, M12, 8-pin, A-coded) O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...
  • Page 65 Universal output: contamination, fault, reset required, monitoring result (warning field) Functional earth/shield 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 66: Configuration

    The USB connection may only be used temporarily and only for configuration and diagnostics. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 67: User Interface

    (if not blocked). 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 68: Settings

    IP address from the configured IP address range with the configured subnet mask and the configured router. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 69: Configuration

    Device Catalog. The devices are displayed as Device tiles in the working area. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 70 When a device is configured offline for the first time, the device selection assistant opens. This is where you select the type of device to be configured. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 71: Overview

    Serial number of the safety laser scanner • Functionality of the device 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 72: Functional Scope

    Safety Designer, Overview dialog box (only with connected devices) • Safety Designer, report O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 73: Reading Configuration

    8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 74: Identification

    Enter an application name. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 75: Application

    Settings for the device, which relate to the application 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 76: Monitoring Plane

    • Parameters for the safety laser scanner O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 77: Parameters For The Monitoring Plane

    Typically, for a horizontal approach, the requirement is to detect the leg. The typical object resolution is leg (70 mm). 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 78: Parameters For The Safety Laser Scanner

    Overview All the values here have fixed settings. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 79: Fields

    8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 80 Table 11: Colors of the field types Protective field Warning field Yellow O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 81 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 82: Creating Field Set Templates

    Figure 50: Field set template O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 83: Importing And Exporting Field Sets And Fields

    The Safety Designer supports the following file formats: BMP, JPG, PNG. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 84: Settings For The Field Editor

    If you select the Automatic option, the drawn areas are immediately converted into fields. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 85: Editing Fields Using Coordinates

    The example shows a dialog box for a rectan‐ gle. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 86: Drawing In Points That Cannot Be Monitored

    2 (support columns, separator grids, etc.). The safety laser scanner cannot monitor these areas. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 87: Area That Cannot Be Monitored

    The field editor shows the shadowing of the masked area. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 88: Enable Propose Field

    You must also take into account the measurement tolerances of the safety laser scanner O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 89: Inputs And Outputs, Local

    Remove signal from connection Further settings for some signals 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 90: Input Signals

    Contamination Signals that the optics cover is contaminated. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 91: Further Settings For Some Signals

    OSSDs to the ON state after the configured delay. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 92 The OSSDs only switch to the ON state if the external device monitoring was suc‐ cessful. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 93: Monitoring Cases

    Enter a name which is as descriptive as possible for the monitoring case table in the Name field. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 94: Settings For Monitoring Cases

    You need a cut-off path for every field in a field set. If the field sets have different sizes, use the field set with the most fields as a guide. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 95: Assigning Field Sets

    Designer assigns the Always OFF function to these cells. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 96: Simulation

    You can move fields to the foreground or to the background using the context menu (right mouse button) O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 97: Transfer

    The configuration must be verified to ensure that the safety function is implemented correctly. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 98: Starting And Stopping Safety Function

    Write down the responsible person on the report. Archive the report. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 99: Service

    Communication beyond the device is not impaired. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 100: Factory Settings

    It is not possible for maintenance technicians to log in). The configuration is not changed. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 101: Commissioning

    The following options are available to you for precisely aligning the safety laser scanner using mounting kit 2a or 2b: 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 102: Switching On

    LED illuminates continually. The ON LED is off. The start procedure lasts approx. 10 seconds. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 103: Thorough Check

    ° correct alignment ° 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 104 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 105: Operation

    4 status light emitting diodes are located directly above the display. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 106: Buttons And Display

    O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 107: Pushbuttons On The Device

    Protective field is clear, reset can take place. restart interlock 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 108 OSSD pair in OFF state. toring (EDM) Display flashes O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 109: Menu

    Configuration: for example device name, application name, checksum, date of last configuration, functional scope of the configuration 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 110 • Set the display brightness and contrast. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 111: Maintenance

    Make sure that the safety laser scanner’s outputs do not affect the machine dur‐ ing cleaning. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 112: Replacing The Optics Cover

    Make sure that the safety laser scanner is aligned correctly after the replacement. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 113: Replacing The Safety Laser Scanner Without System Plug

    "Thorough check of the principal function of the protective device", page 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 114: Completely Replacing The Safety Laser Scanner

    Disconnect the connecting cables from the system plug. If necessary: move the safety laser scanner to a clean location. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 115: Regular Thorough Check

    Carry out the thorough checks according to the instructions from the manufacturer and the machine operator. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 116: Troubleshooting

    4 status light emitting diodes are located directly above the display. Figure 67: Status LEDs O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 117: Diagnostics Using The Display

    Protective field is clear, reset can take place. restart interlock 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 118 OSSD pair in OFF state. toring (EDM) Display flashes O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 119: Detailed Diagnostics

    8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 120: Pushbuttons On The Device

    Configuration: for example device name, application name, checksum, date of last configuration, functional scope of the configuration O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 121: Fault Display

    The configuration is faulty. b Reconfigure the device. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 122 OSSD or an output. There is possibly a short-circuit. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 123: Diagnostics Using Safety Designer

    The USB connection may only be used temporarily and only for configuration and diagnostics. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 124: Data Recorder

    • Configuration in the project and configuration in the device are synchronized O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 125: Event History

    The internal memory of the safety laser scanner is emptied when it is restarted. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 126 For each duration, the diagram shows the corresponding number of field inter‐ ruptions. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 127: Message History

    Print message history Save message history as a PDF 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 128: Decommissioning

    SICK will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 129: Technical Data

    4.0 m Distance measurement range 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 130 (mission time) 20 years (ISO 13849-1) O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 131 Power-up delay ≤ 12 s Safety outputs (OSSD) 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 132 (when used as reset input) O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 133 15 g, 11 ms Continuous shock 10 g, 16 ms 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 134: Response Times

    (for example OFF state of the OSSD pair). O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 135: Course Of The Ossd Test Over Time

    Make sure that the machine’s control does not react to these test pulses and the machine does not switch off. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 136: Sensing Range

    O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...

  • Page 137: Scanning Range And Object Size For Warning Fields

    Figure 77: Scanning range and required remission for warning fields Necessary minimum remission in % 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 138: Dimensional Drawings

    Mirror rotational axis Scan plane Required viewing slit O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 139: Ordering Information

    Part number trol ≤ 4.0 m MICS3-AAUZ40AZ1P01 1094452 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 140: Spare Parts

    1094452 Cable with plug connector MICSX-UBIZZZZZ1 2101638 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 141: Accessories

    Scan plane Countersink for M5 countersunk screw 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 142 Figure 81: Mounting kit 2a All dimensions in mm. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 143: Connection Technology

    120 V / 220 V AC … 240 V AC 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 144: Alignment Aid

    Test rod 50 mm 2095105 Test rod 70 mm 2095139 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 145: Glossary

    OSSDs are switched off. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 146 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...
  • Page 147 This signal pattern activates a monitoring case. 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 148 The warning field must not be used for safety applications. O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 149: Annex

    (part number: see the type label entry in the “Ident. no.” field). 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 150: Note On Specified Standards

    ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...

  • Page 151: Checklist For Initial Commissioning And Commissioning

    8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...

  • Page 152: Additional Checklist For Outdoor Applications

    Figure 83: Mounting 2 safety laser scanners with the optics cover facing downward O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK...
  • Page 153 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 154 48. Monitoring plane......................77 49. Field editor........................79 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 155 ...........................153 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 156 43. Ordering information, test rods................144 44. Note on specified standards..................150 O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 157 LIST OF TABLES 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 158 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O 8023152/160F/2019-11-14 | SICK Subject to change without notice...
  • Page 159 LIST OF TABLES 8023152/160F/2019-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | outdoorScan3 Core I/O Subject to change without notice...
  • Page 160 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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