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Magneti Marelli TPMS Connect EVO 007935900385 User Manual

Magneti Marelli TPMS Connect EVO 007935900385 User Manual

Control, diagnosis, universal sensor programming and coding tool for tpm systems

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Tpms Connect Evo Control, Diagnosis, Universal Sensor
Programming And Coding Tool For Tpm Systems
User's Manual
007935900385
Magneti Marelli Aftermarket Spółka z.o.o.
Plac Pod Lipami 5, 40-476 Katowice
Tel.: + 48 (032) 6036107, Faks: + 48 (032) 603-61-08
e-mail:
checkstar@magnetimarelli.com
www.magnetimarelli-checkstar.pl

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Summary of Contents for Magneti Marelli TPMS Connect EVO 007935900385

  • Page 1 Tpms Connect Evo Control, Diagnosis, Universal Sensor Programming And Coding Tool For Tpm Systems User’s Manual 007935900385 Magneti Marelli Aftermarket Spółka z.o.o. Plac Pod Lipami 5, 40-476 Katowice Tel.: + 48 (032) 6036107, Faks: + 48 (032) 603-61-08 e-mail: checkstar@magnetimarelli.com...
  • Page 2 Foreword Dear Customer, Thanks for choosing our product. This product has been designed to give you years of satisfactory service. To ensure this, please read this User Manual thoroughly before using the product and keep the manual in a safe place for future reference. Our exhaustive range of products sets a new standard in TPMS (Tire Pressure Monitoring System) diagnostics while offering an aesthetically pleasing design.
  • Page 3 Instrument first use: The battery has been partially charged, but it may be necessary to recharge it before using the instrument. Note: batteries must be charged and discharged once every three months to ensure a battery longer life. 1. Symbols used in the manual This symbol calls attention to important information concerning operation and safety.
  • Page 4 2. Safety rules To recharge the equipment, it is mandatory to use the power supply unit supplied. Item No. 1800155. The manufacturer shall not be liable for damage to equipment in the event when other power supply units are used. This appliance has been designed and tested to ensure safe operation.
  • Page 5 detailed indications to help locate problems. Please read these instructions carefully before operating the equipment. Collect this manual and all literature supplied with the equipment in a file folder and keep it with the machine where operators can easily access it. Make sure installation has been performed in compliance with all applicable regulations and standards.
  • Page 6 3. Upon receipt Upon receipt, check packing and product components for damage in the presence of the carrier. Liability for transport damage attaches to the forwarding agent or carrier. Report any damage, giving details of the nature and severity of the damage, in the shipping document and file a claim against forwarding agent or carrier.
  • Page 7 Tire location indicator This light indicates the location of the under- or overinflated tire. The light may be associated with a display message. Display messages “Check tire pressure” Audio Alarms Audio alarm for wrong tire pressure or TPMS malfunction 6. Type of sensors Sensors may be grouped into two broad categories, depending on whether they are incorporated into valve body or not as shown in the table below.
  • Page 8 Design 2 The valve shown in the figure is a single component that incorporates both pressure sensor and tire valve. This valve design also features a grommet/O-ring (to keep air from escaping past the hole in the rim), a nut and the valve cap. In design 1, valve and sensor may be replaced separately when needed;...
  • Page 9 Through this optional it is possible to connect the tool to the ECU of the vehicle in order to carry out the following procedures: Flashing the ECU when the sensor is replaced Flashing the ECU when rotating the tires Adjust when possible the alarm threshold, set the winter tires etc. Read and delete the malfunctions (Diagnostic Trouble Code) The optional kit includes intelligent OBD cable and software 9.
  • Page 10 2. ODB Diagnosis User license. This license include sensor diagnosis and OBD TPMS diagnostic . Each license include European, Asian and USA vehicle. Each user license is activated with a password directly on the tool. Password is released from your distributor. If password is not putted on the tool, it doesn’t work. Each activation password released is based on the following information: 1.
  • Page 11  Sensor Clone Driver user license and 12 months update  12 months free update database coverage of universal sensor programming supported 2. ODB Diagnosis subscription.  12 months update database coverage to diagnose tpms sensor.  Sensor Clone Driver user license and 12 months update ...
  • Page 12 14. Settings Step Screen shot Description Select option SETUP from the main menu page to enter the settings menu LANGUAGE user can choose the required language. Many languages are available from: French, Italian, English, Portuguese, Spanish and German MEASURMENT UNIT user can choose different parameters to display the value.
  • Page 13: Sound And Vibration

    DATABASE it is possible to choose a European or American (US) database. Europe : officially imported in EU USA : parallel import or US market Selecting ALARM it’s possible to enable or disable SOUND and VIBRATION RELEASE the tool will show software info’s: Firmware VERSION Database VERSION Serial number: XXXXXX...
  • Page 14: Password Input

    15. PASSWORD INPUT There are 2 different ways to activate the tool:  Insert the password on the tool itself  Insert the password with the PC software update program while PC is connected at the tool. Step Screen shot Description Select the “SETUP”...
  • Page 15 16. Software Version Step Screenshot Description Select the “SETUP” option from the main menu Select Release. Software version information or activation Main information displayes:  Fw version Displayed on the first line. This indicates the version of the user interface. ...
  • Page 16 17. PC Software & Driver Installation When installing new software, please remove the old version before the new installation. Before software installation, please be sure that you have “administrator” privileges. STEP Screen shot Step Description Insert the CD-ROM into the PC. Setup Software starts automatically.
  • Page 17 Read carefully the “License Agreement”. If you agree, please select “I accept”. Selecting “I don’t accept the agreement” will result in the software not being installed Select the path of installation. Follow the other displayed indications. At the end of the installation, the setup requires a PC restart.
  • Page 18 To avoid problems during the installation and the software setup, it is suggested that the Firewall and the Antivirus Software should be deactivated until the processes are complete. 17.1. Language setting on TPMS MANAGER SW STEP Screen shot Description Launch TPMS manager software by clicking on the icon on the desktop.
  • Page 19 17.2. TPM II– PC Setup Communication Wireless communication reduces the number of wires/cables in the workshop. This reduces both obstacles interfering with people’s movement in the shop and mechanical shock from the PC or TPM II tool due to accidental collision. The TPM II can communicate with a PC in 2 different ways: - USB - Bluetooth wireless communication...
  • Page 20 car. A homologated Bluetooth dongle is optional available. We advise using this dongle to prevent disappointments as not all dongles are the same. 17.4. Bluetooth Setup for Windows 7 The procedure depicted in this paragraph is valid only for the Windows 7 operating system.
  • Page 21 Activate the Bluetooth peripheral on the PC. On the Bluetooth device window, select “Add a device” and wait until new devices are displayed. If only one tpm device is detected, click on the tpm Device icon and confirm. Windows requires a password. Please insert the following value in capital letters, confirm and wait until Bluetooth pairing: TECNO...
  • Page 22 A window with all Bluetooth devices paired with the PC is displayed. Please select TPM02 press the right button (mouse) and click on «Properties». Click on the «Services» tab. NEW PICTURE TPM02 DEVICE Read the Serial Port Number (COM value). Launch the TPM MANAGER software from the desktop icon.
  • Page 23 Select the COM Port Number read in step 9 and confirm. Then flag “Use Bluetooth” 17.5. USB Setup The TPMS CONNECT EVO tool’s internal battery is not recharged through the USB connection to the PC. 17.6. USB installation The USB driver is installed automatically during the procedure setup. In case of a failure during setup/installation, please go to EMERGENCY USB SETUP for Windows...
  • Page 24 Select the “search device icon” or press F3. If you are searchin the USB connection, make sure you unflag the use Bluetooth function. icona. Sw will automatically start to search the COM port to which the TPMS CONNECT EVO is connected..
  • Page 25 If, after updating the tester, you select a vehicle and get “Vehicle not available - Contact Service”, it means you have used a password for an older release. Contact your supplier to obtain the latest release password Launch TPMS Manager software and click on F3 button Press on F2 button (press in the middle) to start the update...
  • Page 26 Software requires connect the TPMS CONNECT EVO tool with the PC trough an USB cable. Enter the password and press “OK”. Wait until update complete. Press “OK” at the end of the update. Close the update program to finalize the process. In order to update the tester, you will need a PC with the software supplied on the CD-ROM installed, Internet access and a password.
  • Page 27 The password is associated with the serial number of your tester and the database release you have enabled. If after updating the tester you select a vehicle and get “Vehicle not available - Contact Service”, it means you have used a password for an older release than that of the current database on the tester.
  • Page 28 WRONG position 20. Functions 20.1. Keypad The equipment is equipped with a 7-button keypad featuring: 1) On/Off button to power on and off the equipment 2) Up, Down, Left e Right arrow buttons for browsing 3) Enter button to confirm selection or acknowledge display messages 4) Esc button to go back to previous menu or cancel an operation in progress.
  • Page 29 20.2. Sensor Test When you select this function, the tester will attempt to actuate the sensor and configure the receivers to verify correct valve data transmission. Step Screen shot Description Select option TPM CHECK from the main menu page Select vehicle make Select vehicle model Select vehicle's year of manufacture Select Sensor Check...
  • Page 30 If the tester receives the correct data from the valve, will beep display pressure, temperature, battery state and ID (identification code). Press Enter to go to the next menu. This menu offers the following options:  ESC to go back to tester main menu. ...
  • Page 31 Step 8: When ID and pressure data is not displayed, the sensor is likely to be malfunctioning. To determine whether the sensor is actually faulty, test the other vehicle sensors; if ID and pressure values from the other sensors are displayed correctly, the sensor is faulty. Step 8: battery state “ko”...
  • Page 32 Select vehicle make, use the arrow keys to go up and down the list Select vehicle model Select vehicle's year of manufacture If the vehicle is supported the TPMS CONNECT EVO tool shows the line Select Universal Sensor Programming. Select universal sensor Type (if you have more than one possibility).
  • Page 33 RANDOM ID, the ID is generated by the TPMS CONNECT EVO and programmed to the new sensor MANUAL ID entry (input manually the ID code digit, read from the original sensor) Follow sequence screen until programming procedure is finished. At the end of programming, a message will be displayed that programming was successful.
  • Page 34 Select vehicle model Select vehicle's year of manufacture Select Technical Data The tester displays: Sensor Torque Tightening torque for pressure sensor nut Tightening torque for retaining screw pressure sensor valve body. Clicking 3 times on the down arrow will show also the Wheel Torque which shows the torque of the wheel nuts or bolts of the wheel.
  • Page 35 Select vehicle make Select vehicle model Select vehicle's year of manufacture Select Technical Data Press “arrow down” for more info. The tester displays the part number of the appropriate valve for the selected vehicle. OEM part numbers and Rema Tip Top number are displayed. 20.6.
  • Page 36 Select vehicle make Select vehicle model Select vehicle's year of manufacture Select Technical Data Press arrow down button until NEW SENSOR appears in the screen.  “NEW SENSOR” provides information on what tool or technique should be used when a sensor is replaced by a new sensor. Press arrow down again: This calls up a menu with the following options: ...
  • Page 37 Step 6 and 7 - Possible indications are: Tester: it indicate that it is necessary to flash the ECU of the vehicle using OBD option Manual: it indicates the a manual procedure exists and then it is necessary to check the vehicle book Drive: This means you need to drive the vehicle at steady speed for a few minutes (refer to vehicle manual) 20.7.
  • Page 38 Select vehicle model Select vehicle's year of manufacture Select Car/Easy Check Through the arrow keys select the tire to be tested. Press Enter to confirm when You are ready. The tester will attempt to actuate the sensor by sending it a low-frequency signal. If the tester receives the correct data from the valve, will...
  • Page 39 …. Steps 6 through 8 are repeated to test the other vehicle wheels. The tester displays a screen page with ID. Is possible to see also the pressures collected ,selecting Once the tester is finished, it is possible to save the collected info into the test database selecting The latter case is likely due to an oversight during the test procedure.
  • Page 40 unit codes with those acquired through radio frequencies. Check of fault codes in the control unit. If fault codes are present the software requests to the operator if he/she wants to remove them. Test report processing to be saved/printed by means of PC.
  • Page 41 21.1. Last 30 Cars: This function lets you view Vehicle Test results saved during past sessions. You may also use the “Location Test” function to determine whether the sensors installed on the vehicle are still in the same positions as when the test was saved. Specifically, you may perform the “vehicle test”...
  • Page 42 Step Screen shot Description Select option TEST RF KEY from the main menu page Select frequency A message to move away from other radio- frequency source, such as automatic gates, wireless devices, is displayed. Then press ENTER The diagnostic tester will display RF monitor as well as the number of data received on frequency in use.
  • Page 43 check the tyre pressure read by the control unit and read other design parameters; relearn/reprogram the sensor ID code in case of replacement (if needed); carry out several adjustments when foreseen (summer/winter tyres, alarm thresholds, function enabling/disabling). The TPMS CONNECT EVO PLUS accessory is especially suitable for sensor replacement procedures since it reads the ID code of the new sensor through Radio Frequencies even with fitted tyre, and writes this code in the control unit thus avoiding the user to manually enter it.
  • Page 44 23. Type of TPMS systems installed on vehicles As for the sensors self-learning functions it is possible to classify vehicles in 3 categories. Model A The vehicle electronics allows learning the new code of a new sensor or the new position of the sensor after one wheel rotation.
  • Page 45 24. Functions 24.1. ID Sensor Coding By selecting this function the instrument will enter the new sensor ID code into the control unit (OBD) in case of vehicle models B and C described in paragraph 9. It is possible to carry out this operation in 2 different ways: a.
  • Page 46 Select OBD Coding/DTC Select ID sensor coding Use the arrow keys to go to the required sensor position on the vehicle Press OK, read the sensor’s ID Go to the OBD connector and plug in the tool, press OK. If the vehicle type is “a” the display will show the sensor learning procedure steps to be followed.
  • Page 47 24.2. Vehicle sensor coding This function allows reprogramming the ID codes of all sensors present on the vehicle. The modes to carry out this operation are the same mentioned in the previous paragraph. In case of "automatic" coding, the software will prompt to approach all 4 wheels of the vehicle and to acquire the ID codes;...
  • Page 48 When the control unit detects an error upon reception of data from the pressure sensor, we recommend checking the sensor correct operation with the “Sensor Test” function. If the sensor works properly the faults may be due to the following reasons: the vehicle antenna and/or the relevant electronics are faulty;...
  • Page 49 summer or winter tyres. The control unit sw automatically uses the 4 ID codes of the summer or winter tyres according to the settings. System enabling/disabling. This function allows enabling or disabling the TPMS system. To get access to this function select "OBD coding /DTC " and then "Other Coding” in the main menu.
  • Page 50 PRINT A TEST REPORT DIRECTLY FROM THE TPMS CONNECT EVO TPM2 TOOL When a Bluetooth connection between the TPMS CONNECT EVO and the computer is established, it is possible to directly print a report. Simply touch the print button on the TPMS CONNECT EVO tool and a print will be immediately made.
  • Page 51 Kit contents may vary depending on sensor type (see paragraph 10.0) and brands. 25.2. Sensor replacement Installation and removal procedures vary slightly depending on sensor model. A standard procedure for the valve-and-sensor assembly configuration (design 1, paragraph 10) may be as follows: 1.
  • Page 52 Standard procedure for incorporated sensor (design 2) 1. Make sure the O-ring is in place on the valve body and insert it into the rim hole. 2. Fit the nut to secure the sensor into place so that is parallel with the rim and 3.
  • Page 53 25.4. Tire removal TPMS-equipped wheels with internal sensors must be handled with great care during tire removal and installation procedures. A suitable tire changer and proper bead lubrication will greatly facilitate these operations. Test sensor for proper operation before proceeding. 25.5.
  • Page 54 25.6. Demounting the upper bead Lock the wheel onto the tire changing equipment - fitted with plastic shoes if servicing a light alloy wheel - lubricate the bead and position the head so that the sensor is just behind or under the head. Break the bead using the plastic-guarded lever and place bead over head chisel.
  • Page 55 25.9. Seating the lower bead Place the wheel rim on the tire changer, position it with the sensor at 9 o'clock and lock the rim. Position the tire on the rim and move the head to its working position. Place the bead over the rear end of the head and pry the tire into the wheel well. The sensor should be safely positioned halfway between the seating area on the head and the wheel rim.
  • Page 56 26. Hardware and software requirements for update/data upload PC.  Processor: > Pentium II.  Hard Disk: > 2 GB (500MB necessary)  Operating system: Windows 98SE or higher  128 MB RAM  USB ports 1.1 or higher  Internet access to download Sw up-dates 27.
  • Page 57 The TPM-OBD can be inserted when it is necessary to connect to the vehicle control unit. It does not perform any active operation for the other functions. Magneti Marelli Aftermarket Spółka z.o.o. Plac Pod Lipami 5, 40-476 Katowice Tel.: + 48 (032) 6036107, Faks: + 48 (032) 603-61-08 e-mail: checkstar@magnetimarelli.com...