Trianco Greenflame Eco Installation, Operation And Servicing Manual
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Trianco Greenflame Eco Installation, Operation And Servicing Manual

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Greenflame Eco 10-60kW Installation Manual
Greenflame Eco
Wood Pellet Boiler 10-60kW
Installation, Operation and Servicing Instructions
PLEASE NOTE:
This product MUST be commissioned by a T R Engineering Ltd approved engineer.
INSTALLER
Have you been trained by T R Engineering Ltd to commission this appliance?
If you intend to commission and do not have a T R Engineering Ltd Cert No. Call now to
arrange training on 0114 257 2300
Please read these instructions carefully before installing and operating this appliance.
TO BE RETAINED BY THE HOUSEHOLDER
1

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  • Page 1 Greenflame Eco 10-60kW Installation Manual Greenflame Eco Wood Pellet Boiler 10-60kW Installation, Operation and Servicing Instructions PLEASE NOTE: This product MUST be commissioned by a T R Engineering Ltd approved engineer. INSTALLER Have you been trained by T R Engineering Ltd to commission this appliance? If you intend to commission and do not have a T R Engineering Ltd Cert No.

  • Page 2: Table Of Contents

    Greenflame Eco 10-60kW Installation Manual Contents 1. Introduction 2. Warnings and Guarantee/Warranty Information 2.1 Safety Instructions 2.2 Operating Warnings 2.3 Guarantee/Warranty Information 2.3.1 Limitations 2.3.2 Exclusions 2.4 Clean Air Act 1993 2.5 Customer Handover 3. After Sales Service Information 3.1 How to Report a Fault 3.2 Technical Assistance...

  • Page 3: Introduction

    Greenflame Eco 10-60kW Installation Manual 1. Introduction 2. Warnings Guarantee/Warranty Conditions Dear Customer, We wish to thank you for choosing this Greenflame wood pellet boiler 2.1 Safety Instructions product from T R Engineering Ltd. In order to get the best performance from your appliance we recommend that you read this booklet carefully before lighting the appliance for the first time.

  • Page 4: Guarantee/Warranty Information

    Greenflame Eco 10-60kW Installation Manual Do not wash the inside of the heat exchanger with water. 2.3.1 Limitations Do not wash the appliance with water. The water could get inside the The above guarantee does not cover parts subject to normal wear such unit and damage the electrical insulation and cause electric shocks.

  • Page 5: Customer Handover

    1993 including designation and supervision. accepted unless authorised in advance by T R Engineering Ltd. The Greenflame ECO wood pellet boiler 10, 15, 25, 40 and 60kW have 3.2 Technical Assistance been recommended for exemption under section 21 of the Clean Air Act 1993 for use within UK Smoke Control Areas.

  • Page 6: Users Responsibilities

     The user is fully responsible for the usage and maintenance of the The Greenflame Eco has been recommended as suitable for use in boiler. smoke control areas when burning ENplus-A1 wood pellets.

  • Page 7: 15-40Kw Internal Boiler Flue Kit (Code 3810)

    Greenflame Eco 10-60kW Installation Manual 5.2.1 15-40kW Internal Boiler Flue Kit (Code 3810) 3848 150mm TW Cowl with Bird Guard 3837 150mm TW 1000mm Length 3837 150mm TW Wall Bracket 3838 3877 150mm TW Adjustable 340-490mm Length Universal Data Plate 3844 150mm TW 90°...

  • Page 8: 15-40Kw External Boiler Flue Kit (Code 3810/E)

    Greenflame Eco 10-60kW Installation Manual 5.2.2 15-40kW External Boiler Flue Kit (Code 3810/E) 3848 150mm TW Cowl with Bird Guard 3837 150mm TW Insulated 1000mm Length 3839 150mm TW Bracket – 60mm off Wall Face 3838 150mm TW Insulated Adjustable 340-490mm Length...

  • Page 9: 60Kw Internal Boiler Flue Kit (Code 3811)

    Greenflame Eco 10-60kW Installation Manual 5.2.3 60kW Internal & External Boiler Flue Kit (Code 3811) 3862 180mm TW Cowl with Bird Guard 3852 180mm TW 1000mm Length 3854 180mm Wall Bracket 3853 3877 180mm TW Adjustable 340-490mm Length Universal Data Plate 3859 8150mm TW 90°...

  • Page 10: Basic Boiler Parameters

    The lids and front doors may need to be removed for access through a standard doorway. The above parameter comparison for Greenflame Eco pellet boilers is tentative. The manufacturer reserves the right to small variations to some values in the above table.

  • Page 11: Construction Of The Boiler

    Greenflame Eco 10-60kW Installation Manual 5.4 Construction of the Boiler Biomass Hopper Turbulators Combustion Auger feed chamber baffle Automatic ash removal from fire place Rotary Valve Separation chamber Igniter Ash pan Burner Exhaust probe Exhaust outlet Lambda probe Automatic heat exchanger...
  • Page 12 Greenflame Eco 10-60kW Installation Manual Container cover Display Electronics cover Ash pan Water flow Water return Drain Power supply N/A (Leave connected) N/A (terminate safe) Buffer sensor (DHW) Buffer pump...

  • Page 13: Boiler Equipment

    Exhaust fumes created in the process are directed through the heat A standard Greenflame Eco pellet boiler consists of: exchanger to the chimney outlet through the chimney duct which ...

  • Page 14: Setting Up And Installation Of The Boiler

    Greenflame Eco 10-60kW Installation Manual buildings. In most cases, to determine flue parameters should be 6. Setting Up and Installation of the Boiler calculated according to Current Building Regulations. 6.1 Engineer’s Responsibilities Improper cross-sectional area selection causes slowdown of exhaust fumes and in turn, deposition of ash inside the flue.

  • Page 15: Electrical Schematics

    Greenflame Eco 10-60kW Installation Manual 6.4.1 Electrical Schematic White/green White brown black blue black black black black black black...
  • Page 16 Greenflame Eco 10-60kW Installation Manual blue black black black black white blue white black black black black black blue black black black black black...

  • Page 17: Plumbing Schematic

    Greenflame Eco 10-60kW Installation Manual 6.4.2 Plumbing Schematics...

  • Page 18: Auger Set-Up (Optional)

    Greenflame Eco 10-60kW Installation Manual Remove gas strut from hopper lid. 6.4.3 Auger Set-Up (Optional) Mains In Locate vacuum unit to hopper. Locate vacuum lid unit on to existing hinges on the hopper. To pellet sensor To auger Locate pellet loader controller to lid using existing cut-out.
  • Page 19 Greenflame Eco 10-60kW Installation Manual Controller Functions Main Page The main page is shown in the LCD display during normal operation with the following data displayed on it.  Current time Low Current Time  Feeder current (mA) This should be set at 4s so when the mA value drops below the ...

  • Page 20: Boiler Start-Up

    Greenflame Eco 10-60kW Installation Manual DO NOT install the unit with the power on (make sure that the plug is Submenus are used to display and change operation parameters. In disconnected from the main supply). order to change a parameter, press “ENTER”...
  • Page 21 Greenflame Eco 10-60kW Installation Manual Greenflame Eco 10kW Settings Feeder BOILER TEMP. 70°C BOILER HOT WATER 70°C >> Mode Summer 145(s) EXHAUST TEMP. 45°C Boiler progr. 70°C 09(s) fa 30 hysteresis 10°C Vacuum syst. HEATING >> Temp. calculat 45°C Set password Reduction 15°C...
  • Page 22 Greenflame Eco 10-60kW Installation Manual Greenflame Eco 15kW Settings Feeder BOILER TEMP. 70°C BOILER HOT WATER 70°C >> Mode Summer 145(s) EXHAUST TEMP. 45°C Boiler progr. 70°C 09(s) fa 30 hysteresis 10°C Vacuum syst. HEATING >> Temp. calculat 45°C Set password Reduction 15°C...
  • Page 23 Greenflame Eco 10-60kW Installation Manual Greenflame Eco 25kW Settings Feeder BOILER TEMP. 70°C BOILER HOT WATER 70°C >> Mode Summer 145(s) EXHAUST TEMP. 45°C Boiler progr. 70°C 09(s) fa 30 hysteresis 10°C Vacuum syst. HEATING >> Temp. calculat 45°C Set password Reduction 15°C...
  • Page 24 Greenflame Eco 10-60kW Installation Manual Greenflame Eco 40kW Settings Feeder BOILER TEMP. 70°C BOILER HOT WATER 70°C >> Mode Summer 145(s) EXHAUST TEMP. 45°C Boiler progr. 70°C 09(s) fa 30 hysteresis 10°C Vacuum syst. HEATING >> Temp. calculat 45°C Set password Reduction 15°C...
  • Page 25 Greenflame Eco 10-60kW Installation Manual Greenflame Eco 60kW Settings Feeder BOILER TEMP. 70°C BOILER HOT WATER 70°C >> Mode Summer 145(s) EXHAUST TEMP. 45°C Boiler progr. 70°C 09(s) fa 30 hysteresis 10°C Vacuum syst. HEATING >> Temp. calculat 45°C Set password Reduction 15°C...

  • Page 26: Amount Of Air, Lambda Sensor - Power Test Mode

    Greenflame Eco 10-60kW Installation Manual 6.5.2 Amount of Air, Lambda Sensor – Power Test Mode Correction due to Lambda sensor (+/- 10) The combustion process requires the supply of oxygen, the amount of which depends on the type of fuel and the power of the heating unit.

  • Page 27: First Boiler Ignition

    Greenflame Eco 10-60kW Installation Manual  No Light/No Fuel – the alarm is activated if the suction system has made three consecutive failed attempts to ignite the fuel. BOILER NOTE!! Once an alarm has been activated you should determine and >>...

  • Page 28: Cleaning And Maintenance Of The Boiler

    Greenflame Eco 10-60kW Installation Manual  Remember that the start-up of the boiler should be performed Service only by personnel trained by T R Engineering Ltd with a current Isolate the appliance from the mains supply and test safe. authorised service certificate.

  • Page 29: Service Schedule

    Greenflame Eco 10-60kW Installation Manual 9. Service Schedule Date of Repair Description of Conducted Work Stamp and Signature of Service Person...
  • Page 30 Greenflame Eco 10-60kW Installation Manual T R Engineering Ltd Unit 7, Newton Chambers Way Chapeltown, Sheffield, S35 2PH Telephone: +44 (0)114 257 2300 Fax: +44 (0)114 257 1419 Email: info@trianco.co.uk Web: www.trianco.co.uk T R Engineering Ltd is a company registered in England and Wales Registration no. 7321802 Copyright of all contents of this leaflet is vested in T R Engineering Limited.

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