Trianco Greenflame Eco Installation, Operation And Service
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Trianco Greenflame Eco Installation, Operation And Service

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Greenflame Eco 10-60kW (Igneo) Installation Manual
Greenflame Eco
Wood Pellet Boiler 10-60kW
Installation, Operation and Servicing Instructions
PLEASE NOTE:
This product MUST be commissioned by a T R Engineering Ltd approved engineer.
INSTALLER
Have you been trained by T R Engineering Ltd to commission this appliance?
If you intend to commission and do not have a T R Engineering Ltd Cert No. Call now to
arrange training on 0114 257 2300
Please read these instructions carefully before installing and operating this appliance.
TO BE RETAINED BY THE HOUSEHOLDER
1

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  • Page 1 Greenflame Eco 10-60kW (Igneo) Installation Manual Greenflame Eco Wood Pellet Boiler 10-60kW Installation, Operation and Servicing Instructions PLEASE NOTE: This product MUST be commissioned by a T R Engineering Ltd approved engineer. INSTALLER Have you been trained by T R Engineering Ltd to commission this appliance? If you intend to commission and do not have a T R Engineering Ltd Cert No.

  • Page 2: Table Of Contents

    Greenflame Eco 10-60kW (Igneo) Installation Manual 9.2.3 Service Contents 9.3 Settings 9.3.1 Date and Time 1. Introduction 9.3.2 Language 2. Warnings and Guarantee/Warranty 9.3.3 General Settings Information 9.4 Burner 23-24 2.1 Safety Instructions 9.4.1 State 2.2 Operating Warnings 9.4.2 Settings 2.3 Guarantee/Warranty Information...

  • Page 3: Introduction

    Greenflame Eco 10-60kW (Igneo) Installation Manual 1. Introduction 2. Warnings Guarantee/Warranty Conditions Dear Customer, We wish to thank you for choosing this Greenflame wood pellet boiler 2.1 Safety Instructions product from T R Engineering Ltd. In order to get the best performance from your appliance we recommend that you read this booklet carefully before lighting the appliance for the first time.

  • Page 4: Guarantee/Warranty Information

    Greenflame Eco 10-60kW (Igneo) Installation Manual Do not wash the appliance with water. The water could get inside the 2.3.1 Limitations unit and damage the electrical insulation and cause electric shocks. The above guarantee does not cover parts subject to normal wear such Do not put any fuel, other than wood pellets, in the hopper.

  • Page 5: Customer Handover

    1993 including designation and supervision. accepted unless authorised in advance by T R Engineering Ltd. The Greenflame ECO wood pellet boiler 10, 15, 25, 40 and 60kW have 3.2 Technical Assistance been recommended for exemption under section 21 of the Clean Air Act 1993 for use within UK Smoke Control Areas.

  • Page 6: Users Responsibilities

    If you change your pellet supplier or brand, re-calibration may be 4.1 User’s Responsibilities necessary and a call-out charge will apply. The Greenflame Eco has been recommended as suitable for use in  The user is fully responsible for the usage and maintenance of the smoke control areas when burning ENplus-A1 wood pellets.

  • Page 7: 15-40Kw Internal Boiler Flue Kit (Code 3810)

    Greenflame Eco 10-60kW (Igneo) Installation Manual 5.2.1 15-40Kw Internal Boiler Flue Kit (Code 3810) 3848 150mm TW Cowl with Bird Guard 3837 150mm TW 1000mm Length 3837 150mm TW Wall Bracket 3838 3877 150mm TW Adjustable 340-490mm Length Universal Data Plate 3844 150mm TW 90°...
  • Page 8 Greenflame Eco 10-60kW (Igneo) Installation Manual 5.2.2 15-40kW External Boiler Flue Kit (Code 3810/E) 3848 150mm TW Cowl with Bird Guard 3837 150mm TW Insulated 1000mm Length 3839 150mm TW Bracket – 60mm off Wall Face 3838 150mm TW Insulated...

  • Page 9: 60Kw Internal & External Boiler Flue Kit (Code:3811)

    Greenflame Eco 10-60kW (Igneo) Installation Manual 5.2.3 60kW Internal & External Boiler Flue Kit (Code 3811) 3862 180mm TW Cowl with Bird Guard 3852 180mm TW 1000mm Length 3854 180mm Wall Bracket 3853 3877 180mm TW Adjustable 340-490mm Length Universal Data Plate 3859 8150mm TW 90°...

  • Page 10: Boiler Parameters

    The lids and front doors may need to be removed for access through a standard doorway. The above parameter comparison for Greenflame Eco pellet boilers is tentative. The manufacturer reserves the right to small variations to some values in the above table.

  • Page 11: Construction Of The Boiler

    Greenflame Eco 10-60kW (Igneo) Installation Manual 5.4 Construction of the Boiler Biomass Hopper Turbulators Combustion Auger feed chamber baffle Automatic ash removal from fire place Rotary Valve Separation chamber Igniter Ash pan Burner Exhaust probe Exhaust outlet Lambda probe Automatic heat exchanger...
  • Page 12 Greenflame Eco 10-60kW (Igneo) Installation Manual Container cover Display Electronics cover Ash pan Water flow Water return Drain Power supply N/A (Leave connected) N/A (terminate safe) Buffer sensor (DHW) Buffer pump...

  • Page 13: Boiler Equipment

    A standard Greenflame Eco pellet boiler consists of: a fan, which also serves a role for providing a sufficient amount ...

  • Page 14: Setting Up And Installation Of The Boiler

    Greenflame Eco 10-60kW (Igneo) Installation Manual surrounding buildings. In most cases, to determine flue parameters 6. Setting Up and Installation of the Boiler should be calculated according to Current Buildings Regulations. Improper cross-sectional area selection causes slowdown of exhaust 6.1 Engineer’s Responsibilities fumes and in turn, deposition of ash inside the flue.

  • Page 15: Electrical Schematics

    Greenflame Eco 10-60kW (Igneo) Installation Manual 6.4.1 Electrical Schematics Brown Green/Yellow Black Black Black Black Black Black White Black White & Red Black White White White White Brown White Brown White White White Brown White White White Brown White White...
  • Page 16 Greenflame Eco 10-60kW (Igneo) Installation Manual Green/Yellow Brown est ma White electronics INTERNET (DHCP) CONNECT Black REGISTER CHANGING Green/Yellow INTERNET GND N Blue Brown CAN_H Black White CAN_L Black CAN_GND White White Black Black Green/Yellow Green/Yellow Blue Brown Green/Yellow Brown...

  • Page 17: Plumbing Schematic

    Greenflame Eco 10-60kW (Igneo) Installation Manual 6.4.2 Plumbing Schematics...

  • Page 18: Auger Set-Up (Optional)

    Greenflame Eco 10-60kW (Igneo) Installation Manual Installation of the Vacuum System 6.4.3 Auger Set-Up (Optional) Remove the lid and leave the hinges on the hopper. Mains In Remove gas strut from the hopper lid. Locate vacuum unit to hopper. To pellet sensor To auger Locate vacuum lid unit on to existing hinges of the hopper.
  • Page 19 Greenflame Eco 10-60kW (Igneo) Installation Manual Controller Functions Main Page The main page is shown in the LCD display during normal operation with the following data displayed on it.  Current time Low Current Time  Feeder current This should be set at 4s so when the mA value drops below the ...

  • Page 20: Overview Of The Basic Functions

    Greenflame Eco 10-60kW (Igneo) Installation Manual 7. Overview of the Basic Functions 7.1.2 Buttons The Igneo Slim controller is a modern microprocessor system, which Button Function controls the boiler and also the buffer tank. Long press on the main screen (>3 seconds) changes the The device controls the burning process by providing the state of the ON/OFF.

  • Page 21: Time Scheduling

    Greenflame Eco 10-60kW (Igneo) Installation Manual the main menu is done by pressing the ENTER button on the main HOT WATER PROGRAM screen. You can return back to the main screen by pressing the ESC button manual several times. The boiler can be turned ON/OFF by pressing the ON/OFF button for 3 seconds.

  • Page 22: Main Menu

    Greenflame Eco 10-60kW (Igneo) Installation Manual 9. Main Menu 9.1 Hot Water Press enter from main screen 9.1.1 Selection of Circuit H.W. SELECT 20:54 H.W. NO: 1 Salon 9.1.2 State This allows you to monitor the status of hot water.

  • Page 23: Boiler

    Greenflame Eco 10-60kW (Igneo) Installation Manual 9.2 Boiler 9.3.3 General Settings Alarm Buzzer This allows you to set whether an alarm sounds if there is an alarm. 9.4 Burner 9.2.1 State This shows the statistics of the boiler in the past 24 hours. The graph shows the temperature of the boiler and power of the burner.

  • Page 24: Alarms

    Greenflame Eco 10-60kW (Igneo) Installation Manual Fuel pre-dose Fuel pre-dose (in seconds of feeder work). Communication with module 7 Blower power during fire up phase. Fire blower HW sensor shorted power HW sensor open Holding-up phase duration after boiler has...

  • Page 25: Cleaning And Maintenance Of The Boiler

    Greenflame Eco 10-60kW (Igneo) Installation Manual  Remember that a test heating must be performed after boiler Unscrew high limit stat cap lock nut, withdraw limit stat from case and move to one side. installation and must be noted in the warranty card.

  • Page 26: Commissioning Report

    Greenflame Eco 10-60kW (Igneo) Installation Manual 14. Combustion Report Installation Details Engineer Details Name: Name: Address: Address: Tel: Tel: Mobile No: Mobile No: Email: Email: Reg No: Inspection Details Date of Completion: Date of Inspection: Serial Number: Model: Pellet Brand:...
  • Page 27 Greenflame Eco 10-60kW (Igneo) Installation Manual Installation points to be checked 1. Installation Complete Appliance air supply complies with Local Building Regulations. (Indoor Boilers Only) Constructional Hearth complies with Manufacturers recommendations? Adequate clearances provided around the appliance as per Manufacturers guidelines? Access panels un-obstructed? 2.

  • Page 28: Service Schedule

    Greenflame Eco 10-60kW (Igneo) Installation Manual 15. Service Schedule 12 month -10/15/25kW – 5 tonnes of fuel 36 month-3600hrs-10/15/25kW – 15 tonnes of fuel 6months - 40kW – 6 tonnes of fuel 18 months - 40kW – 18 tonnes of fuel 6 months - 60kw –...
  • Page 29 Greenflame Eco 10-60kW (Igneo) Installation Manual 60 month-6000hrs-10/15/25kW – 25 tonnes of fuel 84 month-8400hrs-10/15/25kW – 35 tonnes of fuel 30 month - 40kW – 30 tonnes of fuel 42 month - 40kW – 42 tonnes of fuel 30 month - 60kw – 37.5 tonnes of fuel 42 month - 60kw –...
  • Page 30 Greenflame Eco 10-60kW (Igneo) Installation Manual T R Engineering Ltd Unit 7, Newton Chambers Way Chapeltown, Sheffield, S35 2PH Telephone: +44 (0)114 257 2300 Fax: +44 (0)114 257 1419 Email: info@trianco.co.uk Web: www.trianco.co.uk T R Engineering Ltd is a company registered in England and Wales Registration no. 7321802 Copyright of all contents of this leaflet is vested in T R Engineering Limited.
  • Page 31 Greenflame Eco 10-60kW (Igneo) Installation Manual...

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