Related Manuals for Clarke CAT216
Summary of Contents for Clarke CAT216
- Page 1 3/16”PUNCH & FLANGE TOOL MODEL NO: CAT216 PART NO: 3110470 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC04/22...
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Page 2: Specification
INTRODUCTION Thank you for purchasing this CLARKE Punch and Flange forming tool. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. -
Page 3: General Safety Rules
GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. THE WORK ENVIRONMENT 1. Keep the work area clean and tidy. 2. Dress appropriately - DO NOT wear loose clothing or jewellery. Tie long hair out of the way. -
Page 4: Transport And Storage
• Moving to another work area. • Passing the tool to another person. 13. NEVER use the tool if it is defective or operating abnormally. 14. This tool should be serviced at regular intervals by qualified service personnel. 15. Avoid damaging the tool for example by applying excessive force of any kind. -
Page 5: Compressed Air Requirements
A typical air line layout is shown below. If an automatic in-line filter/regulator is used, it will keep air tools in good condition but should be regularly checked and topped up with oil. CLARKE airline oil should be used and the lubricator be adjusted to approx 2 drops per minute. - Page 6 Use only clean, dry, regulated compressed air as a power source. Air compressors used with the tool must comply with the appropriate European Community Safety Directives. The air hose must be rated at least 150% of the maximum operating pressure of the tool.
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Page 7: Product Overview
Hydraulic Cylinder 10 Airline adaptor The CAT216 Punch and Flange forming tool is a versatile 2 in 1 tool designed to crimp and punch mild steel. It has an aluminium alloy body with steel punch and die and puts a flange onto car panel thickness sheet for lap jointing and puts 3/16in holes in panels for MIG spot-welding or riveting. -
Page 8: Before Use
CLARKE dealer. 4. If a mini-oiler is not being used, run a few drops of oil through the tool before use. It can be entered through the airline connector or via the hose at the nearest connection to the air supply. -
Page 9: Operation
OPERATION 1. Connect the tool to the air supply. FLANGING IMPORTANT: If you intend to flange and punch the workpiece, flange it first and then measure for hole placement. Flanging will change the dimensions of the workpiece. 1. Measure and cut the workpiece to the correct dimensions. 2. -
Page 10: Disconnecting The Air Supply
If the tool is to be stored or is idle for longer than 24 hours, run a few drops of CLARKE air line oil into the air inlet and run the tool for 5 seconds in order to lubricate the internal parts. When storing, replace the blanking plug on the airline inlet. - Page 11 2. If the tool still runs erratically or becomes inefficient and the air supply is of good quality, it may be necessary to dismantle the air motor and replace worn or damaged parts. You may prefer to take the tool to your CLARKE dealer if internal maintenance is required.
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Page 12: Troubleshooting
TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION Tool runs at normal 1. Motor parts worn. 1. Return to CLARKE dealer speed but slows down for repair. under any load. 2. Worn or sticking 2. Drip air tool lubricating mechanism due to oil into air inlet. Allow oil lack of lubricant. -
Page 13: Declarations Of Conformity
DECLARATIONS OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 14: Component Parts Diagram
COMPONENT PARTS DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 15: Component Parts List
(5 to 50 metres) etc. Contact your CLARKE dealer or the CLARKE International Service Department for further information. CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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