Clarke X-PRO CAT208 Operating & Maintenance Instructions

Clarke X-PRO CAT208 Operating & Maintenance Instructions

3 in 1 combination airtool kit

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3 IN 1 COMBINATION AIRTOOL KIT
MODEL NO: CAT208
PART NO: 3120525
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC1119 - ISS 1

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Summary of Contents for Clarke X-PRO CAT208

  • Page 1 3 IN 1 COMBINATION AIRTOOL KIT MODEL NO: CAT208 PART NO: 3120525 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1119 - ISS 1...
  • Page 2 INTRODUCTION Thank you for purchasing this CLARKE 3 in 1 Combination Air Tool Kit Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: Specifications

    (uncertainty factor 1.5 m/s Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 4: General Safety Rules

    GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. THE WORK ENVIRONMENT 1. ALWAYS keep the work area clean and tidy. 2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way.
  • Page 5 • The air tool is not in use. • The air tool will be left unattended. • Moving to another work area. 14. DO NOT use the air tool if it is defective or operating abnormally. 15. DO NOT damage the air tool by applying excessive force. 16.
  • Page 6 OVERVIEW When opening the blow moulded case for the first time, check that all the items are present. Any damage or deficiency should be reported to your CLARKE dealer immediately. NO DESCRIPTION NO DESCRIPTION Right Angle Drive attachment 4 x Collet Wrenches (11,14,17 &19 mm)
  • Page 7: Compressed Air Requirements

    COMPRESSED AIR REQUIREMENTS WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND COMPRESSED AIR SUPPLY. A typical air line layout is shown below. If an automatic in-line filter/regulator is used it will keep the tool in good condition, but should be regularly checked and topped up with oil.
  • Page 8 Air compressors used with the air tool must comply with the appropriate European Community Safety Directives. The air hose should be rated at least 150% of the maximum operating pressure of the tool. A build-up of moisture or oil in the air compressor will accelerate wear and corrosion in the tool.
  • Page 9: Before Use

    BEFORE USE WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR COMPRESSORS AND COMPRESSED AIR SUPPLY. CONNECTING THE AIRLINE 1. Remove the plastic blanking plug from the air inlet connection. 2.
  • Page 10 hexagonal socket and insert. Pull the quick release locking collar backward with one hand. Release the quick release collar to retain the tool head assembly (A, B, or C). Check that the tool head assembly is securely locked in place THE DIE GRINDERS FITTING THE GRINDING STONE IMPORTANT: Never use chipped or cracked grindstones.
  • Page 11: Setting The Direction Of Rotation

    OPERATING THE DIE GRINDERS 1. Slide the throttle locking lever forward while squeezing the trigger against the tool body. • Do not use excess pressure on the grinding stone as this will shorten its life. 2. Release the trigger to stop the grinder.
  • Page 12: Disconnecting The Air Supply

    If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to lubricate the internal parts.
  • Page 13: Troubleshooting

    2. Motor parts worn. 2. Return to CLARKE dealer for repair. 3. Worn or sticking 3. Drip air tool lubricating mechanism due to oil into air inlet. Allow oil lack of lubricant.
  • Page 14: Maintenance

    2. After extensive use, remove the inlet screen filter and flush out the mechanism with gum solvent oil or an equal mixture of CLARKE air-line oil and paraffin. Allow to dry before use. SERVICE AND REPAIR 1. If the tool runs erratically or becomes inefficient although the air supply is in good order, it may be necessary to dismantle the air motor and replace any worn or damaged parts.
  • Page 15 (5 to 50 metres) etc. Contact your CLARKE dealer for further information or CLARKE International Service Department. CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer. SUITABLE GRINDING STONES INCLUDE: CAT144 (10 piece grinding stone set) part no 3120158.
  • Page 16 PARTS LIST - RATCHET WRENCH Description No Description Main Housing Quick release collar Trigger Circlip Lever Bushing Spring Adapter axle Roll pin Adapter sleeve Roll pin Cushion O-ring Bearing O-ring Gear ring Valve stem Gear Spring Bolt O-ring Gear seat Screw Screw nut Exhaust deflector...
  • Page 17 COMPONENT PARTS - RATCHET WRENCH Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 18 COMPONENT PARTS - STRAIGHT DIE GRINDER Description No Description Main Housing Front plate Trigger Grub screw Lever Bearing Spring Bushing Roll pin Set seat Roll pin Steel ball O-ring O-ring O-ring Set ring Valve stem Spring Spring Quick release collar O-ring Ring washer Screw...
  • Page 19 COMPONENT PARTS - STRAIGHT DIE GRINDER Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 20 PARTS LIST - RIGHT ANGLE DIE GRINDER Description No Description Main Housing Steel ball Trigger O-ring Lever Set ring Spring Spring Roll pin Quick release collar Roll pin Ring washer O-ring Bushing O-ring Adapter axle Valve stem Adapter sleeve Spring Bearing O-ring Screw nut...
  • Page 21 COMPONENT PARTS - RIGHT ANGLE DIE GRINDER Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 22: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 23 USEFUL ITEMS FROM YOUR CLARKE DEALER Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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