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CSI-C-11 ConditionSensor Interface Operating Instruction English (translation of original instructions) Document No. : 4548075a Follow these instructions for proper and safe use. Keep for future reference.
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Opening/displaying/operating the web interface via LAN .... 59 Sending measured data to the CMX ............ 60 Changing the access data for the web interface and FTP ...... 62 Performing Maintenance .................. 63 Troubleshooting/fault rectification ................ 64 10 Disposal/Recycling .................... 68 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
Additionally, please observe the product- related instructions and requirements. Operator, specialist Read, observe and follow this manual and personnel: the associated documents, in particular, the safety and warning instructions. Tab. 1: Target group 6 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
Supplementary instructions regarding the validity of the manual (optional) Please note that you can directly access information through the directories. However, this does not release you from the obligation to read this manual fully before commissioning. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 7 / 84...
Procedural instructions with a random sequence Procedural instructions that have a random sequence are listed as bullet points (-). An example of a procedural instruction with a random sequence: – Clean the display. 8 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
An example for a procedural instruction with intermediate result and final result: 1. Switch the product on. ð The display lights up. 2. Press the button. O The product is now ready for use. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 9 / 84...
Warning/General Safety Information, which is placed ahead of each activity, are represented as follows: CAUTION Type and source of danger Consequence of the danger Hazard symbol Measures to avert danger ► 10 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
ENVIRONMENTALLY TIP ENVIRONMENTALLY TIP – The signal word indicates a hazardous situation without a high level of risk, which, if not avoided, will result in environmental contamination. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 11 / 84...
The following risks could arise during the commissioning / operation life phase: NOTICE Identical bus addresses of HSI SMART sensors Faulty or no communication. u Note the different bus addresses of the HSI SMART sensors. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 13 / 84...
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2 | Safety information HYDAC FILTER SYSTEMS GMBH NOTICE Incorrect sensor Faulty or no communication. u Connect the CSI-C-11 only to the HSI SMART sensors or the permitted analog sensors. NOTICE Connection of more than two HSI SMART sensors Faulty or no communication.
Limit values are set depending on the measured variable with the aid of a wizard and, if the limit values are exceeded, the CSI-C-11 will auto- matically send out an alarm by e-mail or via the integrated Ethernet and fieldbus interface (Modbus®).
Before commissioning the unit, check the contents of the package for completeness. The following items are supplied: Qty. Description ConditionSensor Interface CSI-C-11 Operating instructions (this document) Tab. 2: Scope of Delivery 16 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
HYDAC FILTER SYSTEMS GMBH Product and technical specifications | 3 3.2 Dimensions The CSI-C-11 has the following dimensions. Fig. 2: CSI-C-11 dimensions All dimensions in mm. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 17 / 84...
3 | Product and technical specifications HYDAC FILTER SYSTEMS GMBH 3.3 Proper/Designated Use Use the ConditionSensor Interface CSI-C-11 only for the appli- cation described below. Depending on the device type, the ConditionSensor Interface CSI-C-11 serves to implement digital (HSI SMART sensors with Hydac Sensor Interface HSI) and analog sensors signals (e. g.
– Operating with sensors that are not permitted. – Operating with more than two HSI SMART sensors. – Operating with more than four permitted analog sensors. – Modifications to the interface made by the user or purchaser. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 19 / 84...
3 | Product and technical specifications HYDAC FILTER SYSTEMS GMBH 3.5 Technical Data The technical data of the CSI-C-11 is as follows: HSI interface HYDAC Sensor Interface to connect two HSI SMART sensors Analog interface Sensor interface to connect maximum four analog sensors (type can be selected): - 4 … 20 mA (load: 500 Ω)
Permissable relative humidity 0 - 70%, non-condensing Permitted storage temperature -30 … 85 °C range Protection class according to IP66 40050 Housing dimensions 131 x 77.5 x 35.5 mm Body Aluminum housing Weight ≈ 360 g Tab. 7: Other data BeWa CSI-C-11 4548075 from_V250-V253 en-us web 21 / 84...
3.6 Decoding the model code label Details for identifying the product are found on the name plates on the product as well as their components. Always mention the part no. and the serial no. when contacting HYDAC. Fig. 3: Name plate Description Model For details, see Model code [} 23]...
HYDAC FILTER SYSTEMS GMBH Product and technical specifications | 3 3.6.1 Model code The model code of the CSI-C-11 is the following: CSI - C - 11 - 0 - 0 - 0 /- 000 Product series CSI = ConditionSensor Interface...
HYDAC Fluid Monitoring Module FMM, the HYDAC ContaminationSensor Module CSM or the HYDAC ConditionMonitoring Package CMP. By connecting up to two HSI SMART and four analog sensors, the CSI-C-11 functions as a compact Fluid Condition Monitoring solution in combination with the mentioned modules and is an essential component for implementing modern maintenance strategies such as Predictive and Proactive Maintenance.
Product and technical specifications | 3 Fig. 5: Connection overview LAN Lokal Aera Network W-LAN Wireless Lokal Aera Network Sensor 2 IN Sensor 2 input Sensor 1 IN Sensor 1 input DC IN / HSI Power supply LED Status LED, for details see Operation [} 45]. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 25 / 84...
Store the CSI in a clean, dry place, in the supplied packaging as far as is possible. Only remove the packing just before installing the unit. Observe the storage conditions given in Chapter Technical Data [} 20]. 26 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
This chapter provides information on assembly, installation and commissioning. 5.1 Assembling the CSI The CSI-C-11 has an assembly plate with two boreholes for wall mounting or mounting on an electric motor. The position of the CSI can be as required while doing this.
HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5 5.2 Connection overview Connect the CSI-C-11 to the sensors and the supply voltage as shown below. Fig. 9: Connection overview LAN Lokal Aera Network W-LAN Wireless Lokal Aera Network Sensor 2 IN Sensor 2 input Sensor 1 IN Sensor 1 input DC IN / HSI Power supply...
Ethernet port for data reception + ETH TX- Network (LAN) Ethernet port for data transmission - Fig. 13: LAN ETH RX- Network (LAN) Ethernet port for data reception - Tab. 12: Pin assignment - LAN connection BeWa CSI-C-11 4548075 from_V250-V253 en-us web 31 / 84...
5.3.1.2 Setting the CSI via LAN To set the CSI via the LAN connection, proceed as follows: ü The CSI-C-11 is connected to the end device with a LAN cable. 1. Enter the IP address of the CSI in the browser of your end device.
The CSI-C-11 logs in with the SSID: HYDAC_AP. (Default settings) 2. Enter the IP address 192.168.0.30 in the browser of your end device. O You will reach the web interface of the CSI-C-11. Use a suitable JavaScript-enabled browser such as Google Chrome, Mozilla Firefox, Apple Safari or Microsoft Edge.
Date for the data logger. Analog 1 … 4 Parameterizing the connected analog sensors. (Only in CSI-C-11-x- x-1) Channel Type Analog channel type can be selected between: -OFF - 4 … 20 mA, - 0 … 20 mA, - 0 … 10 V BeWa CSI-C-11 4548075 from_V250-V253 en-us web 37 / 84...
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Downtime costs Risk Risk of failure Hydraulic Component Selection of the component according (select most to the Contamination Handbook sensitive) Pressure Level Selection of the pressure range according to the Contamination Handbook 38 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
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ID of the CMX station for which the data should be written Datapoint ID First data point ID of the CMX data points that are transferred Save Time Storage interval in which the data is written in CMX BeWa CSI-C-11 4548075 from_V250-V253 en-us web 39 / 84...
New password that should be assigned Repeat new Repeat input of the assigned password password Use authentication? Activation of the authentication for the web interface login Tab. 14: Description of the default settings 40 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
Analog 2 Channel Type OFF Name Analog 2 Unit Lower Range 0 Analog 3 Channel Type OFF Name Analog 3 Unit Lower Range 0 Analog 4 Channel Type OFF Name Analog 4 BeWa CSI-C-11 4548075 from_V250-V253 en-us web 41 / 84...
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Light Contaminatio Minimal n Sensitivity System Life 0…1000 h Expectancy Cost of Component Replacement Cost of Downtime Risk Contamination Hydraulic Costum Handbook Component Pressure < 140 bar Level Alerting active? false 42 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
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Server Address server.adress.com Server Port Server User cmxUserName Name Server User cmxUserPassord Password Station ID 123456789 Datapoint ID 123456789 Save Time Webinterface Username Hydac Settings Current Password New Password Repeat New Password BeWa CSI-C-11 4548075 from_V250-V253 en-us web 43 / 84...
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6 | Factory settings HYDAC FILTER SYSTEMS GMBH Main Menu Default settings false authentification Tab. 15: Default settings CSI-C-11-0-0-1/-000 44 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
Note the status LED on the CSI during operation. Status LED Fig. 17: Status LED Status LED Description color LED does not No power supply light up Orange Boot phase Green Operation Red Errors, see chapter Troubleshooting/fault rectification [} 64] BeWa CSI-C-11 4548075 from_V250-V253 en-us web 45 / 84...
– Data is transmitted only by means of a wireless connection between the mobile device and the sensor / interface such as the W-LAN or Bluetooth (depending on the device) – Free download) 46 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
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HYDAC sensors into your own user environment / software. To this end, you will have access to all the HYDAC program libraries, a detailed description and help, as well as example programs in various programming languages.
(High Byte first). You can set two different formats for the registers, New Format or Old Format . For more details, see Input Register mapping - New format [} 49] or Input Register mapping - Old format [} 51]. 48 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
0x0038 + Register Offset high byte 0x0039 + Register Offset low byte Tab. 16: Input Register Mapping - New Format The Offset register can be parameterized in the dialog menu (default settings: 0x0000). 50 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
0xA03F low byte Tab. 17: Input register mapping - Old format You can view the assignment of the input registers via the sensor dialog. The assignment depends on the connected sensors. 52 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
The assignment depends on the connected sensors. Fig. 18: Input Register Map - Example with CS1000 and AS1000 sensors The HSI bus addresses for Sensor 1 and Sensor 2 must be different. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 53 / 84...
HYDAC sensors into your own user environment / software. To this end, you will have access to all the HYDAC program libraries, a detailed description and help, as well as example programs in various programming languages.
7.3 Sending an e-mail notification In addition to the limit value function, the CSI has the option of sending notifications as e-mails. To do this, set up the mail server and the recipient. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 55 / 84...
A test e-mail is sent after you confirm the settings with Ok. If the configuration is faulty and the test e-mail cannot be sent, an error code is displayed, see Chapter Troubleshooting/fault rectification [} 64]. 56 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
Access is deactivated in the standard settings of your Google Account. 7.4 Open/operate the web interface To operate the CSI-C-11, a comprehensive web interface is available via LAN or a simplified version is available via W- LAN. Find details on this in the subsequent chapters.
1. Open the web interface, see Setting the CSI via LAN [} 35] ð The web interface is displayed. 2. Select the required information via the various tabs O Close the web interface by leaving the URL. 58 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
1. Open the web interface, see Setting the CSI via W-LAN [} 36] ð The web interface is displayed. 2. Select the required information via the various tabs O Close the web interface by leaving the URL. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 59 / 84...
HYDAC FILTER SYSTEMS GMBH 7.5 Sending measured data to the CMX The CSI-C-11 can be used as a data source for the HYDAC cloud platform. To do this, the device must be parame- terized with your CMX server and user data.
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CMX server can be accessed by the device. For more information on the HYDAC CMX, visit the website and scan the QR code or visit the URL https://cmx.hydac.com. BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
Please note down the password you have created. The password cannot be deactivated or changed without the currently valid password. If you forget your password, the device must be reset to the default settings by the HYDAC service. 62 / 84...
SMART Sens cation with sensor or Count setting in the Device Settin – Restart the CSI. – Check sensor – Check the wiring. – Check the Error in communi- SMART Sens cation with sensor or Count 64 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
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Restart the CSI. the default settings. Error while saving Restart the CSI. the default settings. The log memory is Delete the full. protocols that are no longer necessary from the memory. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 65 / 84...
Tab. 18: Troubleshooting Signal light – Evaluating / reading the Error Code To determine the current status of the signal light from the Error Code, mask the particular bits: 66 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
– 1.0 ISO class AS, HLB and MCS --> Measured value ≥ 80% of the limit value (3) Red The measured value has exceeded the set limit value (4) Red Measured values not plausible BeWa CSI-C-11 4548075 from_V250-V253 en-us web 67 / 84...
After dismantling and separating all the parts by sorting them correctly, dispose of the product in an environmentally friendly manner. 68 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
A | Appendix HYDAC FILTER SYSTEMS GMBH A.2 Finding accessories The following original accessories are available for an optimal system integration of the ConditionSensor Interface CSI-C-11: Double-ended cordset / single-ended cordset The following connection cables for sensors are available: ZBE43 Double-ended cordset, unshielded, black, Socket M12x1, 8-pole, A-coded <->...
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Plug M12x1, 8-pole, A <-> Open cable end, 8–pole Description Part no. Single-ended cordset, L: 2 m, ZBE48S-02 6072261 Line sheath: PUR, color: black, IP67 Single-ended cordset, L: 5 m, ZBE48S-05 6245278 Line sheath: PUR, color: black, IP67 Single-ended cordset, L: 10 m, ZBE48S-10 6072262 Line sheath: PUR, color: black, IP67 BeWa CSI-C-11 4548075 from_V250-V253 en-us web 71 / 84...
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Part no. Connection adapter, 6x, L: 0.15 m, ZBECSI-60 4420372 line sheath: -, color: -, -, for details, see ZBECSI 60 connection adapter - Connection overview [} 74] Power supply unit The following power supply units are available: 72 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
HYDAC FILTER SYSTEMS GMBH Appendix | A Length Part no. 1.8 m 3399939 Tab. 20: Power supply unit BeWa CSI-C-11 4548075 from_V250-V253 en-us web 73 / 84...
A3 - analog connection, 5-pole Description Description +24VDC Power supply +24 V DC n.c. Not connected Supply voltage GND Signal Analog voltage signal (e.g. 0 … 10 V) n.c. Not connected Tab. 22: A3 - analog connection, 5-pole 74 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
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S1 / S2 – HSI SMART Sensor connection, 8-pole Description Description +24VDC Power supply +24 V DC n.c. Not connected Power supply GND n.c. Not connected HYDAC Sensor Interface n.c. Not connected n.c. Not connected n.c. Not connected Tab. 24: S1 / S2 – HSI SMART Sensor connection, 8-pole BeWa CSI-C-11 4548075 from_V250-V253 en-us web 75 / 84...
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Sensor 2 IN ....................Fig. 12 LAN......................Fig. 13 Connection example CSI-C-11-0-0-0 ............Fig. 14 Connection example CSI-C-11 - CS1000 - HDA48x6-A - ETS7246-B ..Fig. 15 Connection example ZBE CSI 60............. Fig. 16 Status LED ....................Fig. 17 Input Register Map - Example with CS1000 and AS1000 sensors ..
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Power supply unit ..................Tab. 21 A1 / A2 - analog connection, 5-pole ............Tab. 22 A3 - analog connection, 5-pole..............Tab. 23 A4 - analog connection, 5-pole..............Tab. 24 S1 / S2 – HSI SMART Sensor connection, 8-pole ........BeWa CSI-C-11 4548075 from_V250-V253 en-us web 77 / 84...
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Android various software languages. operating system on the Google Play Store. FluMoS mobile can read sensors via W-LAN or Bluetooth depending on your terminal device. BeWa CSI-C-11 4548075 from_V250-V253 en-us web 79 / 84...
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PCs to be networked. HSI specifies the electrical connection and the type and manner of the binary data transfer of HYDAC sensors. 80 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
Exclusion of Liability 12 Manufacturer 2 measurement reports Analyzing - see FluMoS 46 FluMoS 47, 54 Reading - see FluMoS 46, 47, 54 Reading via FTP 54 Reading via Modbus 48 Pin assignment BeWa CSI-C-11 4548075 from_V250-V253 en-us web 81 / 84...
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Evaluating the 54 Technical data 20 Electrical data 21 Input data 20 Internal measured data memory 21 Other data 21 Output data 20 Warranty 12 Web interface Login 35 82 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web...
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