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Summary of Contents for Hydac FluidAqua Mobil Series
- Page 1 FAM 10/15 Series FluidAqua Mobil + AquaSensor AS1000 + ContaminationSensor CS 1000 Operating and Maintenance Instructions English (translation of German original) Dokumentation no.: 3417360...
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Page 2: Trademarks
HYDAC Filtertechnik GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filtertechnik. Contraventions are liable to compensation. Exclusion of liability We made every endeavor to ensure the accuracy of the contents of this document. -
Page 3: Table Of Contents
Transfer by pumping (dewatering, filtration and degassing) ........... 23 FAM Set-up and Connection ....................24 Setting up the FAM ......................24 Hydraulic Connection of the FAM ..................24 Connecting the suction port connection (IN) ..............24 HYDAC Filtertechnik GmbH Page 3 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... - Page 4 Error messages ........................48 Vacuum Chamber Overflow....................52 FAM tray too full........................53 FAM outlet blocked ......................54 FAM entry blocked......................55 Dry-running Evacuation Pump.................... 56 Dry run drain pump ......................57 HYDAC Filtertechnik GmbH Page 4 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
- Page 5 Disposing of the FAM ......................73 Technical data ........................74 Type label ........................... 75 Spare parts..........................76 FAM 10 ..........................76 Fluid filter (OLF 5/10)......................76 Vacuum pump........................76 HYDAC Filtertechnik GmbH Page 5 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
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Page 6: Preface
There may be deviations in technical details, figures, and dimensions as a result. If you discover errors while reading the documentation or have additional comments or suggestions, contact us at: HYDAC Filtertechnik GmbH Division Service technology / Filter systems Technical Documentation Department Postfach 12 51... -
Page 7: Customer Service
After modification or repair work that affects the safety of the product has been car- ried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 8: Using The Documentation
The index is incremented every time the manual is revised or changed. Safety Information and Instructions These operating instructions contain the key instructions for properly and safely op- erating the FluidAqua Mobil. HYDAC Filtertechnik GmbH Page 8 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 9: Obligations And Liability
DANGER denotes situations which can lead to death if DANGER safety precautions are not observed. WARNING denotes situa- WARNING tions which can lead to death if safety precautions HYDAC Filtertechnik GmbH Page 9 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 10: General Safety Precautions
Before any maintenance or repair work is carried out on the unit, electrical power to the unit must be disconnected, and all hydraulic pressures relieved. HYDAC Filtertechnik GmbH Page 10 / 80 BEWA FAM10 3417360 en.doc... -
Page 11: Proper/Designated Use
(e.g. warning sign or padlock on the main switch). When the product is supplied in partial consignments, the safety devices are to be applied by the operator as specified by law/pertinent regulations. HYDAC Filtertechnik GmbH Page 11 / 80 BEWA FAM10 3417360 en.doc... -
Page 12: Informal Safety Precautions
(visual check once a month). Any loose connections or damaged cables are to be replaced immediately. DANGER Hydraulic systems are under pressure The hydraulic system must be depressurized before performing any work HYDAC Filtertechnik GmbH Page 12 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 13: Training And Instruction Of Personnel
Do not operate the FAM unless all the safety devices function properly. The product is to be checked once a day for external damage and the proper func- tioning of the safety devices. HYDAC Filtertechnik GmbH Page 13 / 80 BEWA FAM10 3417360 en.doc... -
Page 14: Electrical Hazards
Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer. Any design modifications or extensions may not be made without HYDAC Fil- tertechnik GmbH’s express prior written approval. Immediately replace any machine components which are not in perfect condition. -
Page 15: How To Behave In Case Of Emergency
The unit must be evacuated completely and the inlets and outlets must be closed before transport. Suction and pressure hoses and connection cables are coiled on the holders pro- vided for that purpose and fastened in place. HYDAC Filtertechnik GmbH Page 15 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 16: Moving The Fam
Train/truck During transport, the FAMs that have castors must be placed that on supports that are high enough to ensure that there is no load on the castors. HYDAC Filtertechnik GmbH Page 16 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 17: Scope Of Delivery
Tool, square 6 mm for switch box Operating and maintenance instructions FAM Operating and maintenance instructions Busch vacuum pump Supplementary operating instructions (depending on FAM design) HYDAC Filtertechnik GmbH Page 17 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 18: Fam Description
The fluid filter that is installed provides efficient filtering-out of solid materials. The degassing of the medium is achieved by the vacuum set up in the vacuum con- tainer. HYDAC Filtertechnik GmbH Page 18 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 19: Fam Components
3/2-directional control valve Suction strainer Vacuum pump Evacuation pump Air filter and dryer Heater mounted in vacuum chamber (Option) AS1000 (Optional) CS1000 (Optional) Motor-pump assembly for CS1000 (Optional) HYDAC Filtertechnik GmbH Page 19 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 20: Hydraulic Schematic
FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 FAM Description Hydraulic schematic HYDAC Filtertechnik GmbH Page 20 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 21: Technical Specifications
The FluidAqua Mobil can only be utilised in connection with the following hydraulic fluids: Mineral oils acc. DIN 50524 Gear oils acc. DIN 51517 and DIN 51524 Synthetic esters (HEES) acc. to DIN 51524/2 HYDAC Filtertechnik GmbH Page 21 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 22: Fam Function Description
• the operating status can be queried • the FAM can be switched on/off by a level sensor in the transfer by pumping operation mode. HYDAC Filtertechnik GmbH Page 22 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 23: Bypass Purification (Dewatering, Filtration And Degassing)
The filling level in the clean oil tank must be monitored permanently during this op- erating mode in order to exclude the possibility of overfilling. HYDAC Filtertechnik GmbH Page 23 / 80 BEWA FAM10 3417360 en.doc... -
Page 24: Fam Set-Up And Connection
Connecting the return port connection (OUT) The return-flow line or the return-flow hose must be installed below the level of the oil in order to prevent air from entering the medium. HYDAC Filtertechnik GmbH Page 24 / 80 BEWA FAM10 3417360 en.doc... -
Page 25: Preparing The Vacuum Pump
Synthetic vacuum pump oil in accordance with DIN 51506, Group VDL, ISO VG100 must be used for topping up. This can be ordered from HYDAC under the part. no.: Description Part no.: Vacuum pump oil VE101... -
Page 26: Checking The Settings On The Heater (Optional)
(The working temperature is preset to 55°C; if 80°C is exceeded, then the safety thermostat will shut the device off.) Fluid temperature 55°C Safety thermostat 80°C HYDAC Filtertechnik GmbH Page 26 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 27: Electrical Connection Of The Fam
No dis- mantling of the plug is required. HYDAC Filtertechnik GmbH Page 27 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 28: Starting Up The Fam
50 ... 100 mbar (e.g. from 300 mbar to 400 mbar). The FAM will not start up again automatically when voltage is restored after a volt- age failure; it must be restarted instead. HYDAC Filtertechnik GmbH Page 28 / 80 BEWA FAM10 3417360 en.doc... -
Page 29: Shutting Off The Fam
• If the main screen from Section 0 appears on the display, then the after-running phase has been completed and the FAM is ready for operation again. • Now the FAM can be switched off via the main switch. HYDAC Filtertechnik GmbH Page 29 / 80 BEWA FAM10 3417360 en.doc... -
Page 30: Control Panel - Simatic Panel
Operating mode: Dewater + Filter -> Mode Ready for operation, please press Start -> Operating status START MENU1 -> Key assignment -> Function keys HYDAC Filtertechnik GmbH Page 30 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 31: Start Screen
Is shown during the starting phase and during automatic operation. RESET Is displayed only when there is a fault The most recently selected operating mode will always be shown in the start screen. HYDAC Filtertechnik GmbH Page 31 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 32: Menu1
Times for the recurrent inspection interval for the "Cleaning until" VALS and/or "Dewatering to" operating mode Display operating hours meter CONFIG. = FAM Configuration – Access password-protected (For HYDAC Service only) MENU1 Switch to MENU1 HYDAC Filtertechnik GmbH Page 32 / 80 BEWA FAM10 3417360 en.doc... -
Page 33: Operating Mode (Om)
FT+H F3 = FT+H F4 = CONTINUE = Switch to MENU1 DWT+H+FT Dewatering until + Heating + Filtration Filtration only FT+H Filtration + Heating NEXT Other operating modes HYDAC Filtertechnik GmbH Page 33 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 34: Manual Menu (Manual)
OPERA- SERVICE MENU1 F1 = OPERATOR F2 = SERVICE F4 = MENU1 OPERATOR Manual operation for operator SERVICE Manual operation for HYDAC Service (password-protected) MENU1 Back to MENU1 HYDAC Filtertechnik GmbH Page 34 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 35: Operator (Manual1)
Manual2 Back F1 = VP (Vacuum pump) F2 = RV (return valve) F4 = END = back to "Manual1" Menu Switching vacuum pump on/off Switching return valve on/off HYDAC Filtertechnik GmbH Page 35 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 36: Language
Language selected: ENGLISH SELECT LAN- MENU1 GUAGE F1 = Select language F4 = back to "MENU1" SELECT Press the F1 key repeatedly until the desired language ap- LANGUAGE pears. HYDAC Filtertechnik GmbH Page 36 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 37: Rh+P (Relative Humidity + Pressure)
Rel. humidity: Actual: Display of the current moisture at the FAM inlet. A display of 0 ... 100% is possible. Temp. Medium temperature at inlet to the FAM. HYDAC Filtertechnik GmbH Page 37 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 38: Contamination (Selection Contamination)
Is displayed only in the presence of faults Display: ISO: Nominal: The nominal value can be changed from 0 ... 25% (see chapter 0). ISO: Actual: Display of the current contamination at the FAM inlet. HYDAC Filtertechnik GmbH Page 38 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 39: Intervals
TRG MIN: Recurrent measurement interval: Adjustable from 2 – 360 minutes Factory setting: 60 minutes Elapsed min- Display of the repeat testing interval minutes that have already utes elapsed HYDAC Filtertechnik GmbH Page 39 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 40: An Operating-Hours Counter, And
If a water saturation level of 90% occurs during automatic operation, then the oper- ating mode switches automatically in accordance with the following table: Selected operating mode: changes automatically after: => EW+FTB => DW+FT HYDAC Filtertechnik GmbH Page 40 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 41: General Operating Instructions - Siemens Panel
- depending on the project planning. Calling up the Edit mode – redirects the entry via ends the Edit mode and confirms the entry Navigating in the list HYDAC Filtertechnik GmbH Page 41 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 42: Entries And Help
The expanded character set is available in fields that have the "String" format. Date and Time Values for date and time are entered in accordance with the alphanumerical values. HYDAC Filtertechnik GmbH Page 42 / 80 BEWA FAM10 3417360 en.doc... -
Page 43: Entering And Modifying Numerical And Alphanumerical Values
The following approaches are possible for entering numerical and alphanumerical characters: • Entering a value, which causes the existing value to be replaced completely • Modifying the character of an existing value HYDAC Filtertechnik GmbH Page 43 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 44: Enter Value
All of the upper and lower case letters will be displayed first, and afterwards the special characters and numerals. Press when characters are to be entered. First a few special characters are displayed, and then the numerals. HYDAC Filtertechnik GmbH Page 44 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... - Page 45 You can begin the entry at any given position in the entry field. The algebraic sign can also be modified during the entry at any position in the entry field SHIFT with HYDAC Filtertechnik GmbH Page 45 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
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Page 46: Entering And Changing Date And Time
4. If the password is complete, activate the "OK" button with press . You can abort the process with "Cancel". After logging in, you can operate the operating objects that have password protec- tion. HYDAC Filtertechnik GmbH Page 46 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... - Page 47 Password The password and the log-out time are encoded in a list and stored on the operating device in a manner that is not affected by network power outages. HYDAC Filtertechnik GmbH Page 47 / 80 BEWA FAM10 3417360 en.doc...
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Page 48: Error Messages
One can used the arrow keys to scroll through the individual fault messages. In order to restart the device, first the error must be eliminated and then acknowl- edged afterwards. It is only then that automatic operation is possible again. HYDAC Filtertechnik GmbH Page 48 / 80 BEWA FAM10 3417360 en.doc... - Page 49 Maintenance Instructions for the Instructions for the ContaminationSensor. ContaminationSensor. Fault, CS device error For details, see Operat- For details, see Operat- ing and Maintenance ing and Maintenance HYDAC Filtertechnik GmbH Page 49 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
- Page 50 Vacuum chamber over- Emergency Off Max Check pressure in vac- HYDAC Filtertechnik GmbH Page 50 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
- Page 51 400 mbar ab- soute) FAM tray too full. Drain FAM oil pan too full Drain oil pan, check the and seal leaky site of FAM for leaks FAM. HYDAC Filtertechnik GmbH Page 51 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
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Page 52: Vacuum Chamber Overflow
3 5 minutes The pressure in the vacuum Evacuation pump not column is too low conveying Raise pressure (e.g. check from 300 mbar to 400 mbar). HYDAC Filtertechnik GmbH Page 52 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 53: Fam Tray Too Full
Carry out check for leakage and eliminate leaks if present. Restart FAM with the F1 key. Fault appears again Check float switch and sup- Failure repaired ply lines HYDAC Filtertechnik GmbH Page 53 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 54: Fam Outlet Blocked
Actuate ESC key and reset malfunction with the F3 key. Restart FAM with the F1 key Fault appears again Failure repaired Check evacuation pump for proper functioning Check return valve Check filter HYDAC Filtertechnik GmbH Page 54 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 55: Fam Entry Blocked
Restart FAM with the F1 key Fault appears again Failure repaired Clean suction filter Check hose between suc- tion filter and filling pump Check filling pump for proper functioning HYDAC Filtertechnik GmbH Page 55 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 56: Dry-Running Evacuation Pump
Restart FAM with the F1 key Fault appears again Clean suction filter Failure repaired Check hose between suc- tion filter and filling pump Check filling pump for proper functioning HYDAC Filtertechnik GmbH Page 56 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 57: Dry Run Drain Pump
If an engine is replaced at the same time, then the direction of rotation of the engine in manual operation must be checked before the FAM is switched On. HYDAC Filtertechnik GmbH Page 57 / 80 BEWA FAM10 3417360 en.doc... -
Page 58: Fault On Vacuum Column Level Probe
Disconnect plug at level sensor. Remove level sensor Manually check the functioning of the switching points Check cable to and in the Replace level sensor, control cabinet because defective Visual check in the vacuum column HYDAC Filtertechnik GmbH Page 58 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 59: Level Switch In The Vacuum Pump
Replace level sensor, because defective Plug + Check cable to the control cabi- and in the control cabinet to the SPS. Functioning? Replace dam- SPS defec- aged parts tive HYDAC Filtertechnik GmbH Page 59 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 60: Oil Filter Contaminated
Actuate ESC key and reset malfunction with the F3 key. Restart FAM with the F1 key. Fault appears again Pull out mains plug, check Failure repaired clogging indicator and its plug, replacing as neces- sary HYDAC Filtertechnik GmbH Page 60 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 61: Motor Protection Switch
Check the viscosity of the medium (only with motor pro- tection switch) Clean the tank of the water ring vacuum pump if neces- HYDAC Filtertechnik GmbH Page 61 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... - Page 62 Fault appears again? Replace motor protection switch and/or fuse Close switch cabinet door, main switch to "On", start FAM Fault appears again? Contact the HYDAC Ser- vice Department HYDAC Filtertechnik GmbH Page 62 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
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Page 63: Cable Break
Replace the sensor and/or have it checked and then reinstall it Reconnect mains switch, main switch to "On", start device with "F1" key Error appears again SPS defective, Failure repaired Contact the HYDAC Service Department HYDAC Filtertechnik GmbH Page 63 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... - Page 64 FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Error messages Replace cable and/or plug Reconnect mains switch, main switch to "On", start de- vice with "F1" key Error appears again Failure repaired HYDAC Filtertechnik GmbH Page 64 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
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Page 65: Safety Thermostat
Replace K7 relay (see circuit dia- gram) Reconnect mains switch, main switch to "On", start device with "F1" key Error appears again Heater defective, Failure repaired Contact the HYDAC Service Department HYDAC Filtertechnik GmbH Page 65 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... - Page 66 Error messages Replace cable or set nominal value, reset theromstat Reconnect mains switch, main switch to "On", start de- vice with "F1" key Error appears again Failure repaired HYDAC Filtertechnik GmbH Page 66 / 80 BEWA FAM10 3417360 en.doc 2008-06-06...
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Page 67: Electrical Fuses
The secondary side of the transformer (control current circuit) has 1A 250V The secondary side of the transformer (control current circuit) has 1A 250V Contamination Sensor Display CSD (Optional) Contamination Sensor CS (Optional) HYDAC Filtertechnik GmbH Page 67 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 68: Reset Safety Thermostat On The Heater (Optional)
After the fault has been corrected, the safety thermostat can be reset by pressing the green key in the head. To protect yourself from burns, wait until the heater has cooled down before doing so. Reset button HYDAC Filtertechnik GmbH Page 68 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 69: Maintenance
The oil may need to be changed sooner than that in the event of heavy contamination. After 2000 hours of operation or if oil mist escapes from the separator during the operation of the pump the exhaust filter must be changed. HYDAC Filtertechnik GmbH Page 69 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 70: Rotary Vane Vacuum Pump
Inlet flange Rotor Slide Exhaust valve Oil sump Exhaust cover Air de-oiling element Oil filling screw plug Gas ballast valve The following descriptions are in reference to these positions. HYDAC Filtertechnik GmbH Page 70 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 71: Changing Oil And Oil Filter
• Replace ventilation cover seal (10). • Assembly in reversed order of sequence. For further information please refer to the attached operating instruction for the BUSCH vacuum pump. HYDAC Filtertechnik GmbH Page 71 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 72: Clean The Suction Strainer
Moisten the O-rings on the new filter element with the operating medium. Now the new filter element can be installed. Make sure the new element is fitted tightly to the connection part. HYDAC Filtertechnik GmbH Page 72 / 80 BEWA FAM10 3417360 en.doc... -
Page 73: Heater (Option)
After disassembling the unit and separating the various materials, they can be re- used or disposed of properly in accordance with local regulations. HYDAC Filtertechnik GmbH Page 73 / 80 BEWA FAM10 3417360 en.doc... -
Page 74: Technical Data
10 ...40 Ambient temperature in °C 0.8 l/h (without 1 l/h (without Typical dewatering speed l/h heater at 40°C) heater at 40°C) < 100 < 100 Minimum water content HYDAC Filtertechnik GmbH Page 74 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 75: Type Label
FluidAqua Mobil – FAM 10/15 +CS1000 +AS1000 Technical data Type label The type plate is located on the front panel. Please add the data from the type plate into the following copy. HYDAC Filtertechnik GmbH Page 75 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... -
Page 76: Spare Parts
Service kit vacuum pump consisting of exhaust 0601 4161 filter and seals Vacuum pump oil VE101, 1 litre 0601 8128 Vacuum pump oil VE101, 5 litre 0601 8129 *) available on request HYDAC Filtertechnik GmbH Page 76 / 80 BEWA FAM10 3417360 en.doc 2008-06-06... - Page 77 Notes...
- Page 78 Notes...
- Page 79 Notes...
- Page 80 HYDAC Filtertechnik GmbH Bereich Servicetechnik / Service Technology Division Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 (0) 6897 509 01 Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com...
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