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Summary of Contents for Hydac FT 5 Series
- Page 1 FT 5 Barrel Transportation and Filtration Trolley Operating and Maintenance Instructions English (translation of original instructions) Document no.: 3160334d...
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Page 2: Imprint
Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Telefax: ++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. -
Page 3: Table Of Contents
Area of utilization ....................25 Suitable fluids ....................... 25 Observing medium / ambient temperature ............25 Changing over between operating modes ............26 OF5 L........................26 HYDAC FILTER SYSTEMS GMBH en(us) Page 3 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... - Page 4 Spare parts......................38 Contact / Service ....................39 Technical data ......................40 Dimensions and Hydraulic shematic..............41 Model Code ......................42 EU Declaration of Conformity ................43 HYDAC FILTER SYSTEMS GMBH en(us) Page 4 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
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Page 5: Preface
Consequently, there might be deviations in technical details, illustrations and dimensions. If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. -
Page 6: Technical Support
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. You will find these under www.hydac.com -> General terms and conditions. HYDAC FILTER SYSTEMS GMBH en(us) Page 6 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 8: General Safety Precautions
FT5 made by the user or purchaser Improper monitoring of unit components that are subject to wear and tear improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 9: Explanation Of Symbols And Warnings, Etc
Any use deviating from the proper/designated use described above is prohibited. Improper use may result in hazard to life and limb. Example of improper use: Operation without a suction strainer HYDAC FILTER SYSTEMS GMBH en(us) Page 9 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 10: Safety Devices
Replace any loose connections or damaged cables immediately. How to behave in case of emergency In the event of an emergency, pull the power plug. HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 11: Training And Instruction Of Personnel
Use only original spare parts. When using non-OEM components it cannot be ensured that they have been designed and manufactured so as to comply with loading and safety requirements. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 12: Transporting The Ft5
Before shifting the unit, make sure to release the hand brake on the swivel casters. Once the FT5 is in the new, desired position, actuate the hand brake on the swivel casters. HYDAC FILTER SYSTEMS GMBH en(us) Page 12 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 13: Checking The Scope Of Delivery
Item Qty. Description FT5 chassis frame including tension belt Filtromat OF5 (without filter element) Filter element Pressure hose Suction hose T5 Operating Instructions (this manual) HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 14: Using The Barrel Transport Cart
To pick up a barrel, proceed as follows: Move the transport cart into position. Loosen the tension belt on the ratchet. Remove the tension belt bolt. HYDAC FILTER SYSTEMS GMBH en(us) Page 14 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... - Page 15 Use the FT5 to travel to the barrel until the barrel collar is up against the barrel. Secure the FT5 against unintentional movement. To do this, actuate the stopper on the roller. HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
- Page 16 Pull the steering and lifting clamp downward. Insert the safety bolt completely up to the stop in the bracket (1) and rotate 180° downward (2). HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
- Page 17 Using the barrel transport cart Undo the stopper on the roller. The transport cart is not ready for use. Always secure the FT5 against unintentional movement and/or rolling away. HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
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Page 18: Removing The Barrel
(2). Raise the steering and lifting clamp slowly and carefully until the entire barrel is resting on the floor. HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... - Page 19 Pull the bolt for the tension belt out of the bracket. Pull the transport cart away to the rear (1). Press the steering and lifting clamp (2) downward. HYDAC FILTER SYSTEMS GMBH en(us) Page 19 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
- Page 20 Insert the safety bolt completely up to the stop in the bracket (1) and rotate 180° downward (2). The transport cart is now ready for further use. HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
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Page 21: Connecting The Filter Pump Unit
Electrical connection of the FT5 DANGER Electric shock Danger of fatal injury ► Any work involving the electrical system may only be done by a properly trained, certified electrician. HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 22: Checking The Direction Of Rotation
If the direction of rotation is opposite to the direction of the arrow, correct it using the phase inverter contained in the connection plug, as shown in the diagram below. HYDAC FILTER SYSTEMS GMBH en(us) Page 22 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 23: Check Direction Of Rotation
If the direction of rotation is opposite to the direction of the arrow, rotate the phases in the 16A / 32 A connection plug using the phase inverter in the connection plug. HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 24: Switching On The Ft5
The motor protection switch contained in the main switch permanently monitors the nominal current and switches the unit off in case of overload. HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 25: Oil Filter Unit
The device is designed for a viscosity range of 15 to 800 mm²/s. Observe the maximum medium temperature of 80° C and observe the maximum ambient temperature of 40 °C. HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 26: Changing Over Between Operating Modes
You can switch between the different operating modes via the internal and external change-overs. Internal change-over: Unlock the change-over valve by pulling on the locking pin (x). External change-over: HYDAC FILTER SYSTEMS GMBH en(us) Page 26 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 27: Setting The Circulation Pumping Operating Mode
Setting the circulation pumping operating mode For the circulation pumping operating mode, the change-overs must be set as follows: Internal change- over: External change- over: HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 28: Operating Mode - Circulation Pumping And Filtration
Operating mode – circulation pumping and filtration For the pumping and filtration operating mode, the change-overs must be set as follows: ternal change-over: xternal change-over: HYDAC FILTER SYSTEMS GMBH en(us) Page 28 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 29: Starting Up The Ft5
Entlüftungsschraube Vent each time the filter housing has run dry: after every filter element change, and probably after a lengthy shutdown as well. HYDAC FILTER SYSTEMS GMBH en(us) Page 29 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 30: Clogging Indicator
With electrical displays, a suitable time relay should be provided in the local controller in order to suppress unnecessary malfunction messages. HYDAC FILTER SYSTEMS GMBH en(us) Page 30 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 31: Performing Maintenance
Any screw connections which have been undone/removed are to be checked to see that they have been properly resecured. Once maintenance work is complete, check that the safety devices are working properly. HYDAC FILTER SYSTEMS GMBH en(us) Page 31 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 32: Maintenance Intervals
Loosen the four screws on the cover counterclockwise. Fold the screws down and press them against the filter housing. This pushes the cover of the filter housing up. HYDAC FILTER SYSTEMS GMBH en(us) Page 32 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... - Page 33 For easier installation of the filter element, wet the O-ring on the filter element with the operating medium. HYDAC FILTER SYSTEMS GMBH en(us) Page 33 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
- Page 34 Observe correct placement of the O-ring on the cover while doing so. It must not be damaged. 10. Fold the four screws up and turn them clockwise evenly crosswise. HYDAC FILTER SYSTEMS GMBH en(us) Page 34 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
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Page 35: Cleaning The Suction Strainer In The Lance
To clean the suction strainer, remove the insert and clean it by washing it or flushing it with compressed air. HYDAC FILTER SYSTEMS GMBH en(us) Page 35 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... - Page 36 FT 5 Performing maintenance Item Description Suction hose Suction lance O-ring Suction strainer Protection pipe HYDAC FILTER SYSTEMS GMBH en(us) Page 36 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14...
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Page 37: Disposing Of The Ft5
The unit is to be drained completely before being put into storage. Pull out the power plug and secure the hoses and power cord to the unit. Make sure to store the CSM in a clean, dry place. HYDAC FILTER SYSTEMS GMBH en(us) Page 37 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc... -
Page 38: Spare Parts
Electric motor including pumps assembly 230 V, 0.75 kW, 30 l/min (NBR) 3038709 Electric motor including pumps assembly 400 V, 1.5 kW, 45 l/min (NBR) 380385 Suction strainer, assembly 36198 Pressure gauge (red/green) HYDAC FILTER SYSTEMS GMBH en(us) Page 38 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 39: Contact / Service
FluidAqua Mobil. Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC SERVICE GMBH Friedrichsthaler Str. -
Page 40: Technical Data
Length of electronic cable / plug Length of connection hoses Hose connections NW30 suction port with lance Pressure port NW25 with lance Empty weight ~ 160 kg HYDAC FILTER SYSTEMS GMBH en(us) Page 40 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 41: Dimensions And Hydraulic Shematic
FT 5 Technical data Dimensions and Hydraulic shematic HYDAC FILTER SYSTEMS GMBH en(us) Page 41 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 42: Model Code
= Dynamic pressure gauge = Optical differential pressure indicator = Electrical differential pressure indicator = Optical/electrical differential pressure indicator B, C and D not available for version "L" HYDAC FILTER SYSTEMS GMBH en(us) Page 42 / 44 Bewa FT5 3160334d en-us 2012-03-14.doc 2012-03-14... -
Page 43: Eu Declaration Of Conformity
FT 5 EU Declaration of Conformity EU Declaration of Conformity HYDAC FILTER SYSTEMS GMBH Postfach 12 51 66273 Sulzbach / Saar Germany Industriegebiet 66280 Sulzbach / Saar Germany Phone: ++49 (0) 6897 509 01 Internet: www.hydac.com EC declaration of conformity... - Page 44 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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