Hydac OF5 CM Operating And Maintenance Instructions Manual
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Hydac OF5 CM Operating And Maintenance Instructions Manual

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OF5 CM
Filtromat
Operating and Maintenance Instructions
English (translation of original instructions)
Document No. : 3580053c
Follow these instructions for proper and safe use.
Keep for future reference.

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Summary of Contents for Hydac OF5 CM

  • Page 1 OF5 CM Filtromat Operating and Maintenance Instructions English (translation of original instructions) Document No. : 3580053c Follow these instructions for proper and safe use. Keep for future reference.
  • Page 2 Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative The contact data of the Documentation Representative is: Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Telephone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com Print date: 2/14/2022 ©...

  • Page 3: Table Of Contents

    Technical Data ..................... 24 Dimensions.................... 26 Hydraulic diagram .................. 27 Decoding the name plate ................ 29 3.7.1 Model code .................. 31 Requirements for the workplace & working environment ...... 32 Components and operating elements ............ 32 Transporting/storing the filter unit................ 35 BeWa OF5 CM 3580053c en-us print...
  • Page 4 Disposal / Recycling .................. 66 Appendix ........................  67 EC declaration of conformity ................ 67 Locating spare parts .................. 67 9.2.1 Order filter elements ................ 69 9.2.1.1 Filter element - Size 330 ............ 69 9.2.1.2 Filter elements - Size 1300 ............. 69 BeWa OF5 CM 3580053c en-us print...
  • Page 5 HYDAC FILTER SYSTEMS GMBH Table of Contents Contacting Customer Service............... 71 Glossary .........................  74 Index ........................ 75 BeWa OF5 CM 3580053c en-us print...

  • Page 6: General

    Additionally, please observe the product- related instructions and requirements. Operator, specialist Read, observe and follow this manual and personnel: the associated documents, in particular, the safety and warning instructions. Tab. 1: Target group 6 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 7: Illustrations In The Manual

    Supplementary instructions regarding the validity of the manual (optional) Please note that you can directly access information through the directories. However, this does not release you from the obligation to read this manual fully before commissioning. BeWa OF5 CM 3580053c en-us print 7 / 80...

  • Page 8: Representation Of Requirements

    Procedural instructions with a random sequence Procedural instructions that have a random sequence are listed as bullet points (-). An example of a procedural instruction with a random se- quence: – Clean the display. 8 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 9: Representation Of Intermediate Results/Results

    An example for a procedural instruction with intermediate re- sult and final result: 1. Switch the product on. ð The display lights up. 2. Press the button. O The product is now ready for use. BeWa OF5 CM 3580053c en-us print 9 / 80...

  • Page 10: Supplementary Symbols

    Warning/General Safety Information, which is placed ahead of each activity, are represented as follows: CAUTION Type and source of danger Consequence of the danger Hazard symbol Measures to avert danger ► 10 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 11: Signal Words And Their Meaning In The General Safety Information

    ENVIRONMENTALLY TIP ENVIRONMENTALLY TIP – The signal word indicates a haz- ardous situation without a high level of risk, which, if not avoided, will result in environmental contamination. BeWa OF5 CM 3580053c en-us print 11 / 80...

  • Page 12: Exclusion Of Liability / Warranty

    Any infringements to the above shall be liable to damage compen- sation. 12 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 13: Safety

    – To ensure that all the employees have read and under- stood the instructions – To train the personnel at regular intervals and to inform them of the hazards – To provide the necessary protective equipment to the per- sonnel BeWa OF5 CM 3580053c en-us print 13 / 80...
  • Page 14 Dis- Specialist personnel Product-specific assembly - Electrical knowledge is re- quired. Disposal Specialist personnel Knowledge of envi- - General ronmentally friendly disposal of materi- als and matter is re- quired. 14 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 15: Tab. 2 Target Group / Required Personnel Qualification

    Service personnel / sioning, Operation, - Service / Adminis- Administrator / HY- Troubleshooting trator DAC Service. Maintenance Dis- Extensive experi- posal ence of the product. Tab. 2: Target group / Required personnel qualification BeWa OF5 CM 3580053c en-us print 15 / 80...

  • Page 16: Danger Notifications

    High solid particle contamination in the fluid / at the bottom of the tank The pump will be damaged/destroyed u Do not prime fluid directly at the bottom of the tank. u Do not prime fluid in the sump. 16 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 17: Observing Regulatory Information

    – Country-specific regulations, organization-specific regula- tions – Occupational safety rules 2.4 Observing environmental precautions Take all measures to protect the environment. Ensure that no operating medium is released into the environment (soil or wa- ter). BeWa OF5 CM 3580053c en-us print 17 / 80...

  • Page 18: Wear Suitable Clothing

    EN 2 to extinguish any fires / to fight fires. Maintain a minimum safe distance from electrical components. For a mains voltage of up to 1000 V, the minimum safe dis- tance is 1 m. Fig. 2: Fire protection class B 18 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 19: Fig. 3 Minimum Distance For Fire Fighting

    HYDAC FILTER SYSTEMS GMBH Safety | 2 Fig. 3: Minimum distance for fire fighting BeWa OF5 CM 3580053c en-us print 19 / 80...

  • Page 20: Product And Technical Specifications

    The integrated air bubble suppression system prevents mea- surement errors of CS1000 caused by air bubbles. As an option, other Condition Monitoring sensors such as HYDAC AquaSensor can be incorporated to measure water in oil. The fields of application include hydraulic and lubricating oil systems in various industries.

  • Page 21: Proper/Designated Use

    The manufacturer assumes no responsibility for determining the interfaces for installation in a system or the installation, use or functionality of the product in this system. BeWa OF5 CM 3580053c en-us print 21 / 80...

  • Page 22: Improper Use Or Use Deviating From Intended Use

    3.2 Improper use or use deviating from intended use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner.

  • Page 23: Checking The Scope Of Delivery

    Filter element (according to the purchase order) Operation and Maintenance Instructions (this doc- ument) EC declaration of conformity Tab. 3: Checking the scope of delivery Fig. 4: Checking the scope of delivery BeWa OF5 CM 3580053c en-us print 23 / 80...

  • Page 24: Technical Data

    Air conditions Clean, salt-free air, not near oxi- dizing substances (rust film) Storage duration unlimited Replace all the seals before commissioning after a storage duration of ≥ 2 years. 24 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 25: Tab. 4 Technical Data

    The intended service life of the filter unit is not limited if the ser- vice and maintenance intervals are complied with. Weight when empty Filter size 0330 ≈ 75 kg Filter size 1300 ≈ 83 kg Tab. 4: Technical data BeWa OF5 CM 3580053c en-us print 25 / 80...

  • Page 26: Dimensions

    You can find details regarding these in the following fig- ures. The filtration unit has the following dimensions: All dimensions in mm. Fig. 5: Dimensions (x) Required space for removing the filter element. 26 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 27: Hydraulic Diagram

    Product and technical specifications | 3 3.6 Hydraulic diagram The hydraulic diagram of the filter unit varies depending on the version. The filter unit has the following hydraulic diagram: Fig. 6: Hydraulic diagram 1 Filter housing BeWa OF5 CM 3580053c en-us print 27 / 80...
  • Page 28 5 Pressure hose 6 drain DRAIN 7 Air vent VENT 8 Dynamic pressure gauge 9 Protective screen of the ContaminationSensor 10 ContaminationSensor CS1000 11 AquaSensor (optional) AS1000 / AS3000 12 Counter balance valve 28 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 29: Decoding The Name Plate

    3.7 Decoding the name plate Identification details of the filter unit can be found on the name plates on the filter unit and the components. Always mention the part no. and the serial no. when contacting HYDAC. Fig. 7: Decoding the name plate Item Description ->...

  • Page 30: Tab. 5 Decoding The Type Label

    Flow rate -> Flow rate Temp. Oil -> Permissible oil temperature range Temp. Amb. -> Permissible ambient temperature range Volume -> Oil volume in the filter unit Tab. 5: Decoding the type label 30 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 31: Model Code

    Product and technical specifications | 3 3.7.1 Model code The filter unit is defined by the following model code: OF5 CM 10 P 6 N 1 B 05 E / - Basic type Types CM = Without change over, with ContitionMonitoring...

  • Page 32: Requirements For The Workplace & Working Environment

    Technical data in: – Permissible ambient temperature range – Protection class according to DIN EN 60529 (IEC 529) 3.9 Components and operating elements The filter unit has the following components/operating ele- ments: 32 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 33: Fig. 9 Components/Operating Elements

    HYDAC FILTER SYSTEMS GMBH Product and technical specifications | 3 Fig. 9: Components/operating elements BeWa OF5 CM 3580053c en-us print 33 / 80...
  • Page 34 Swing bolt Connector cable with plug Electric switch box with main switch Motor-pump assembly Sliding grip Air bleed screw for filter housing VENT Hose retainer Cable holder ContaminationSensor CS1000 SensorMonitoring Unit SMU1200 34 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 35: Transporting/Storing The Filter Unit

    Transport the filter unit only in standing position. Fig. 10: Transporting the OF5 F/L Store the filter unit in a standing position in clean and dry rooms. The conditions required for storage are given in chapter Technical data. BeWa OF5 CM 3580053c en-us print 35 / 80...

  • Page 36: Setting Up / Assembly / Integration Of The Filter Unit

    – Observe the maximum permissible ambient temperature and constant supply of cooling air to avoid overheating. – Make sure that there is sufficient space above the filter housing to replace the filter elements. 36 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 37: Avoiding Siphoning

    After the filter unit is switched off, the height difference or pri- mary pressure can cause the flow to occur both in and against the feed direction and the fluid can leak uncontrollably. BeWa OF5 CM 3580053c en-us print 37 / 80...

  • Page 38: Measure Dynamic Pressure Or Differential Pressure

    MP1 shows the sum of the subsequent differential pres- sures Δp1, Δp2 and Δp3 and the dynamic pressure p4 at the last measurement point MP4, denoted in the example in simpli- fied form as ∑∆p. 38 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 39: Avoiding The Mixing Of Oils - Emptying The Filter Unit

    – Modified response to water – More deposits due to additive reactions – More system contamination due to detached deposits – Changed water/air absorption and air release behavior – Greater tendency to foam BeWa OF5 CM 3580053c en-us print 39 / 80...

  • Page 40: Making The Electrical Connections

    5. Switch the filter unit on or off at the main switch. Depending on the version, the filter unit has thermal protection in the motor windings and a motor protection switch in the ter- minal box to protect it from electrical overload. 40 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 41: Connecting The Filter Unit With A Three-Phase Electric Motor

    7. Switch the filter unit on or off at the main switch. Depending on the version, the filter unit has thermal protection in the motor windings and a motor protection switch in the ter- minal box to protect it from electrical overload. BeWa OF5 CM 3580053c en-us print 41 / 80...

  • Page 42: Connecting The Suction/Pressure Port

    – Avoid constrictions in the connected hoses. This reduces the power and increases the risk of cavitation. – Note that the nominal size of the connected hose/piping must correspond to the cross-section of the connection thread. 42 / 80 BeWa OF5 CM 3580053c en-us print...
  • Page 43 Setting up / assembly / integration of the filter unit | 5 – Ensure that the connecting lines (suction side/pressure side) do not transfer any voltage or cause vibrations to the product. Use hoses or compensators if necessary. BeWa OF5 CM 3580053c en-us print 43 / 80...

  • Page 44: Attaching / Connecting The Suction / Pressure Hoses (Accessories)

    Secure the hose so that it cannot fall out or float. Check that no shut-off devices in the lines/hoses are ob- structed. Make sure there is a depressurized outlet. 44 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 45: Inserting The Filter Element

    5 minutes of operation, then switch it off and fill the motor pump group with fluid through the suction hose. Subsequently switch the filter unit on again. O The filter unit is ready for operation. BeWa OF5 CM 3580053c en-us print 45 / 80...

  • Page 46: Operation

    The optical/electrical clogging indicator signals the required fil- ter element change via the lamp on the main switch and by switching the filter unit off. When the contamination display has responded, exchange the filter element. 46 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 47: Switching The Filter Unit On/Off

    The suction and pressure hose are in the corresponding containers and are secured against falling out. ü The filter unit is connected to an adequately mating con- nector. 1. Switch the filter unit on at the main switch (12.1). BeWa OF5 CM 3580053c en-us print 47 / 80...

  • Page 48: Selecting The Operating Modes

    1. Select the right filter element for an operating mode and exchange this according to the chapter Changing the fil- ter element. 48 / 80 BeWa OF5 CM 3580053c en-us print...
  • Page 49 9. Empty the contents of the pressure hose into the oil tank/container. 10. Empty the contents of the suction hose into the oil tank/ container. 11. Secure the pressure hose at the quick coupling, see Dis- mounting/mounting the quick coupling. BeWa OF5 CM 3580053c en-us print 49 / 80...

  • Page 50: Fig. 15 Filtration To The Cleanliness Class Operating Mode

    13. Connect the pressure hose to the oil tank/container and fit the pressure hose in it and also secure it against fall- ing out. 14. Connect the filter unit to the voltage source. 50 / 80 BeWa OF5 CM 3580053c en-us print...
  • Page 51 20. Secure the cable and, if required, the hoses to the filter unit, see Transportation/storage. O The filter unit is ready for the next application. BeWa OF5 CM 3580053c en-us print 51 / 80...

  • Page 52: Circulation Pumping With Filtration And Monitoring

    7. Remove the pressure hose from the oil tank/container and empty the contents back into the oil tank/container. Wind the hose onto the hose retainer and insert the lance into the holder. 52 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 53: Fig. 17 Filtration To The Cleanliness Class Operating Mode

    ContaminationSensor has no effect on the operation of the filter unit. An automatic switch off of the filter unit after the limit value of the target cleanliness has been reached, is not active. BeWa OF5 CM 3580053c en-us print 53 / 80...
  • Page 54 18. Secure the cable and, if required, the hoses to the filter unit, see Transportation/storage. O The filter unit is ready for the next application. 54 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 55: Circulation Pumping Without Filtration

    8. Remove the pressure hose from the oil tank/container and empty the contents back into the oil tank/container. Wind the hose onto the hose retainer and insert the lance into the holder. BeWa OF5 CM 3580053c en-us print 55 / 80...
  • Page 56 10. Secure the cable and, if required, the hoses to the filter unit, see Transportation/storage. O The filter unit is ready for the next application. 56 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 57: Filtration Up To The Required Cleanliness Class

    3. Connect the pressure hose to the oil tank/container and fit the pressure hose in it and also secure it against fall- ing out. 4. Connect the filter unit to the voltage source. BeWa OF5 CM 3580053c en-us print 57 / 80...
  • Page 58 11. Secure the cable and, if required, the hoses to the filter unit, see Transportation/storage. O The filter unit is ready for the next application. 58 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 59: Observing The Optical Clogging Indicator (Optional)

    Change the filter element at a permissible differential pressure across the filter element or once the clogging indicator enters the red zone. Fig. 20: Observe the opti- cal clogging indicator BeWa OF5 CM 3580053c en-us print 59 / 80...

  • Page 60: Performing Maintenance

    Observing the op- tical clogging indi- cator (optional) Operation Changing the fil- ter element Changing the fil- ter element Cleaning the pro- tective screen Cleaning the pro- tective screen 1 - Operating personnel 60 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 61: Changing The Filter Element

    3. Loosen the four star gripped screws on the filter cover anticlockwise. 4. Fold the star gripped screws down and press them fur- ther against the filter housing. This pushes the filter cover of the filter housing upwards. BeWa OF5 CM 3580053c en-us print 61 / 80...
  • Page 62 NOTICE! Do not use striking tool for this. 9. Check the O-ring on the cover for damage, if necessary replace it. Slightly moisten the O-ring on the cover with an operat- ing medium. 62 / 80 BeWa OF5 CM 3580053c en-us print...
  • Page 63 (BLEED). Subse- quently close the bleed screw (BLEED). 14. Check the filter unit for leaks. O The replacement of the filter element is complete. BeWa OF5 CM 3580053c en-us print 63 / 80...

  • Page 64: Cleaning The Protective Screen

    Empty the suction hose into a suitable container, dirt tank etc. 1. Rotate the protective pipe (5) away from the suction lance (2) in counterclockwise direction. 2. Remove the protective screen (4) from the protective pipe. 64 / 80 BeWa OF5 CM 3580053c en-us print...
  • Page 65 (5) with the tip facing forwards. 5. Screw the protective pipe (5) by hand tightly onto the suction lance (2) in clockwise direction. O The cleaning of the strainer is complete. BeWa OF5 CM 3580053c en-us print 65 / 80...

  • Page 66: Decommissioning / Disposal

    Dispose of the dismantled individual parts / drained operating fluids / fluids in an environmentally friendly manner. Follow the respective national regulations. 66 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 67: Appendix

    39173 Tab. 7: Spare parts list OF5… *) available on request Description Part no. Pressure hose with lance, length = NW25 381465 3 m Pressure hose with lance, length = NW25 349004 5 m BeWa OF5 CM 3580053c en-us print 67 / 80...

  • Page 68: Tab. 8 Spare Parts List For The Of5F/Of5L

    Strainer set for the lance on the suc- 349759 tion hose consisting of: - 1x strainer - 1x O-ring - 1x protection pipe Tab. 8: Spare parts list for the OF5F/OF5L *) available on request 68 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 69: Order Filter Elements

    1300 R 005 ON/-KB NBR 1263060 Filter element 5 µm 1300 R 005 ON/-V- FKM 1263761 Filter element 10 µm 1300 R 010 ON/-KB NBR 1263061 Filter element 10 µm 1300 R 010 ON/-V- FKM 1263762 BeWa OF5 CM 3580053c en-us print 69 / 80...

  • Page 70: Tab. 10 Filter Elements Size 1300

    Filter element 20 µm 1300 R 020 ON/-KB NBR 1263062 Filter element 20 µm 1300 R 020 ON/-V- FKM 1263763 Filter element 40 µm 1300 R 040 AM/-KB NBR 1267699 Tab. 10: Filter elements size 1300 70 / 80 BeWa OF5 CM 3580053c en-us print...

  • Page 71: Tab. 11 Hydac Service Germany

    HYDAC SYSTEMS & SERVICES GMBH Friedrichsthaler Str. 15, Werk 13 66450 Neunkirchen - Heinitz Germany Telephone: +49 6897 509 01 Fax: +49 6897 509 324 E-mail: service@hydac.com Homepage: www.hydac.com Tab. 11: HYDAC Service Germany BeWa OF5 CM 3580053c en-us print 71 / 80...
  • Page 72 Filtration to the cleanliness class operating mode........Fig. 17 Operating mode Circulation pumping without filtration ......Fig. 18 Filtration to the cleanliness class operating mode........Fig. 19 Observe the optical clogging indicator ............. Fig. 20 72 / 80 BeWa OF5 CM 3580053c en-us print...
  • Page 73 Spare parts list OF5… ................Tab. 8 Spare parts list for the OF5F/OF5L ............Tab. 9 Filter elements size 330 ................Tab. 10 Filter elements size 1300 ................. Tab. 11 HYDAC Service Germany ................ BeWa OF5 CM 3580053c en-us print 73 / 80...
  • Page 74 60204, begins at the location of the power supply of the electric equip- ment of the machine. KB marking of filter elements Filter elements with the -KB mark- ing do not have a bypass. 74 / 80 BeWa OF5 CM 3580053c en-us print...
  • Page 75  45 exchange  40 IP protection class  40 Protective screen Cleaning the  64 Hotline  71 Publisher  2 HYDAC Scope of delivery checking  23 shutdown Permanent  66 Temporary  66 siphoning effect  37 BeWa OF5 CM 3580053c en-us print 75 / 80...
  • Page 76 Index HYDAC FILTER SYSTEMS GMBH Technical data  24, 25 Warranty  12 76 / 80 BeWa OF5 CM 3580053c en-us print...
  • Page 80 www.hydac.com...

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