Hydac FluidAqua Mobil FAM 25 Operating And Maintenance Instructions Manual
  1. Manuals
  2. Brands
  3. Hydac Manuals
  4. Water Filtration Systems
  5. FluidAqua Mobil FAM 25
  6. Operating and maintenance instructions manual

Hydac FluidAqua Mobil FAM 25 Operating And Maintenance Instructions Manual

Hide thumbs Also See for FluidAqua Mobil FAM 25:
Table of Contents

Advertisement

Quick Links

FluidAqua Mobil
FAM 25/45/60/75/95
Operating and maintenance instructions, part 1/2
English (translation of original instructions)
Keep for future reference.
Document No.: 4170100a

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FluidAqua Mobil FAM 25 and is the answer not in the manual?

Questions and answers

Related Manuals for Hydac FluidAqua Mobil FAM 25

Summary of Contents for Hydac FluidAqua Mobil FAM 25

  • Page 1 FluidAqua Mobil FAM 25/45/60/75/95 Operating and maintenance instructions, part 1/2 English (translation of original instructions) Keep for future reference. Document No.: 4170100a...

  • Page 2: Imprint

    Court of Registration: Saarbrücken, HRB 17216 Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved.

  • Page 3: Table Of Contents

    Content Content Imprint ......................2 Documentation Representative ..............2 Content ......................3 Preface ......................6 Technical Support ..................6 Product modification ..................6 Warranty ...................... 6 Using the documentation ................7 General safety information ................8 Hazard symbols ................... 8 Signal words and their meaning in the general safety information and instructions ...................
  • Page 4 Content FAM 60-95 with OFU – mobile (FAM-xx-x-x-x-26-…) ........ 32 FAM 60-95 with MRF – stationary (FAM-xx-1-x-x-40-…) ......33 FAM 60-95 with MRF – mobile (FAM-xx-2-x-x-40-…)........ 34 Hydraulic circuit ..................35 Technical specifications ................37 Function description .................. 38 Power unit with water ring vacuum pump ..........39 Power unit of the rotary vane vacuum pump ..........
  • Page 5 Content Back-Flush Water Filter Combination ............. 69 Checking / setting the downstream pressure ......... 70 Servicing the rotary vane vacuum pump (FAM-25-x-x-xx-R-…) ....71 Replacing oil and oil filter (FAM 25) ............72 Replacing the air de-oiling element (FAM 25) ........73 Rotary vane vacuum pump (FAM 45/60/75/95-xx-x-x-xx-R-…) ....

  • Page 6: Preface

    After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party.

  • Page 7: Using The Documentation

    Preface Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading all these instructions prior to starting the unit up for the first time and at regular intervals in the future. What do I want to know? I determine which topic I am looking for.

  • Page 8: General Safety Information

    General safety information General safety information The unit was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by general safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit.

  • Page 9: Signal Words And Their Meaning In The General Safety Information And Instructions

    General safety information Risk of burns due to hot surfaces Substances that are health hazards or irritants Signal words and their meaning in the general safety information and instructions DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.

  • Page 10: Structure Of The General Safety Information And Instructions

    General safety information Structure of the general safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL...

  • Page 11: Proper/Designated Use

    General safety information Proper/Designated Use Use the unit only for the application described in the following. The FAM is for dewatering, filtering and degassing hydraulic and lubricating oils. In addition, it removes free water, emulsified water and a large percentage of the water found in solution. Intended use of the product also extends to the following: •...
  • Page 12 General safety information Depending on the version (see model code), the FAM may only be used for the following media (see model code): FAM-xx-M-… Mineral oil, tested with mineral oil. Mineral oils acc. to DIN 51524 Gear oils acc. to DIN 51517, 51524 Other hydraulic and lubrication oils which require or are compatible with NBR seals FAM-xx-I-…...

  • Page 13: Improper Use Or Use Deviating From Intended Use

    Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner.

  • Page 14: Qualifications Of Personnel / Target Group

    General safety information Qualifications of personnel / target group Persons who work on the power unit must be aware of the associated hazards when using the power unit. Auxiliary and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work.
  • Page 15 General safety information Activity Person Knowledge Transport / storage Forwarding Proof of knowledge of cargo agent securing instructions Specialist Safe handling/operation of personnel hoisting and lifting equipment Hydraulic / electrical Specialist Safe handling/use of tools installation, personnel Fitting and connection of first commissioning, hydraulic lines and connections Maintenance...

  • Page 16: Wear Suitable Clothing

    General safety information Wear suitable clothing Loosely worn clothing increases the danger of getting caught or wound up in rotating parts and the danger of getting snagged on projecting parts. You can be severely injured or killed. Wear close-fitting clothing. Do not wear any rings, chains or any other jewelry.

  • Page 17: Electrical Hazards

    Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer. All design modifications require written permission from HYDAC FILTER SYSTEMS GMBH Immediately replace any machine components which are not in perfect condition.

  • Page 18: Stoppage In An Emergency (Emergency Stop)

    Unpacking the unit Stoppage in an emergency (EMERGENCY STOP) In the event of an emergency, turn the main switch by 90° in a counter-clockwise direction to shut down the entire unit. The entire system is then voltage-free downstream from this switch. Normal pressure is restored to the vacuum column after ≈...

  • Page 19: Transporting The Fam - Mobile Fam (Fam-Xx-2

    Transporting the unit Transporting the FAM - mobile FAM (FAM-xx-2-…) CAUTION High empty weight (≈ 400 … 850 kg depending on the version) Danger of bodily injury ► Use at least 2 persons to shift the position of the FAM NOTICE Using components for pushing/pulling The FAM will be damaged...

  • Page 20: Transporting With The Crane

    Transporting the unit Transporting with the crane NOTICE Unsuitable lifting accessories The FAM will be damaged / Components will be damaged / destroyed ► Use only suitable lifting accessories to raise or lash the FAM. ► Take care to ensure that the lifting accessories do not cause any pressures to be brought to bear against the components on the FAM.

  • Page 21: Decoding The Model Code Label

    Decoding the model code label Decoding the model code label Details for identifying the filtration unit can be found on the name plates on the unit and the components. FAM 25/45/60/75/95, Part 1/2 Page 21 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...
  • Page 22 Decoding the model code label Item -> Description -> Type label for power unit -> The name plate for the electro-cabinet is located on the inside. -> Type label for the evacuation pump's electric motor -> Type label for the filling pump's electric motor ->...

  • Page 23: Checking The Scope Of Delivery

    Checking the scope of delivery Checking the scope of delivery Upon receiving the FAM check it for any damage in transit. The FAM may not be set up and installed unless it is in perfect order. Any damage in transit is to be reported to the forwarding agent or the department in charge immediately;...

  • Page 24: Fam Version - Stationary (Fam-Xx-1

    Description of unit FAM version – stationary (FAM-xx-1-…) FAM version – mobile (FAM-xx-2-…) Compared to the stationary version of the unit, the mobile version features: 2 casters, 2 fixed casters Suction hose, L= 5 m Return hose , L= 5 m Connection cable 10m with CEE plug Hose retainer FAM 25/45/60/75/95, Part 1/2...

  • Page 25: System Components Fam 25-45

    Description of unit System Components FAM 25-45 FAM 25/45/60/75/95, Part 1/2 Page 25 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...
  • Page 26 Description of unit Item Designation Suction filters AquaSensor AS1000 Filling pump Vacuum column Heater (optional) Evacuation pump Fluid filter for separating solid particles Air filter and dryer Vacuum gauge to set the required pressure in the vacuum column Vacuum pump Oil mist separator Pump to CS1000 (Only in option with ContaminationSensor) ContaminationSensor CS1000 (optional)

  • Page 27: System Components Fam 60-95

    Description of unit System Components FAM 60-95 FAM 25/45/60/75/95, Part 1/2 Page 27 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...
  • Page 28 Description of unit Item Designation Suction filters AquaSensor AS1000 Filling pump Vacuum column Heater (optional) Evacuation pump Fluid filter for separating solid particles Air filter and dryer Vacuum gauge to set the required pressure in the vacuum column Vacuum pump Oil mist separator Pump to CS 1000 (Only in option with ContaminationSensor) ContaminationSensor CS1000 (optional)

  • Page 29: Unit Dimensions

    Unit dimensions Unit dimensions The different versions of the FAM series have the following illustrated dimensions. FAM 25-45 – stationary (FAM-xx-1-…) *) working space required (all specifications in mm) FAM 25/45/60/75/95, Part 1/2 Page 29 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 30: Fam 25-45 - Mobile (Fam-Xx-2

    Unit dimensions FAM 25-45 – mobile (FAM-xx-2-…) *) working space required (all specifications in mm) FAM 25/45/60/75/95, Part 1/2 Page 30 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 31: Fam 60-95 With Ofu - Stationary (Fam-Xx-1-X-X-26

    Unit dimensions FAM 60-95 with OFU – stationary (FAM-xx-1-x-x-26-…) *) working space required (all specifications in mm) FAM 25/45/60/75/95, Part 1/2 Page 31 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 32: Fam 60-95 With Ofu - Mobile (Fam-Xx-X-X-X-26

    Unit dimensions FAM 60-95 with OFU – mobile (FAM-xx-x-x-x-26-…) *) working space required (all specifications in mm) FAM 25/45/60/75/95, Part 1/2 Page 32 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 33: Fam 60-95 With Mrf - Stationary (Fam-Xx-1-X-X-40

    Unit dimensions FAM 60-95 with MRF – stationary (FAM-xx-1-x-x-40-…) *) working space required (all specifications in mm) FAM 25/45/60/75/95, Part 1/2 Page 33 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 34: Fam 60-95 With Mrf - Mobile (Fam-Xx-2-X-X-40

    Unit dimensions FAM 60-95 with MRF – mobile (FAM-xx-2-x-x-40-…) *) working space required (all specifications in mm) FAM 25/45/60/75/95, Part 1/2 Page 34 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 35: Hydraulic Circuit

    Hydraulic circuit Hydraulic circuit Option: ContaminationSensor CS1000 [03] [02] [01] Item Designation Suction filters AquaSensor AS1000 Filling pump Non-return valve Vacuum column Heater (optional) Evacuation pump Check valve (FAM 25-45 only) Fluid filter for separating solid particles Differential pressure switch for filter monitoring Fluid filter drainage Check valve (FAM 60-95 only) Air filter and dryer...
  • Page 36 Hydraulic circuit ContaminationSensor CS1000 (optional) Pressure relief valve CS1000 (optional) Pressure relief valve CS1000 (optional) Oil pan leakage indicator Vacuum column drainage Return valve FAM 25/45/60/75/95, Part 1/2 Page 36 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 37: Technical Specifications

    Technical specifications Technical specifications The FAM is able to dewater authorized fluids down to a water content of less than 100 ppm and transformer oils down to less than 10 ppm. As an approximate guideline, the dimensioning of the FluidAqua Mobil can be defined in accordance with the tank volume.

  • Page 38: Function Description

    Function description Function description Option: ContaminationSensor CS1000 [03] [02] [01] Connect up the power unit in bypass flow with the tank that is to be cleaned. After the unit is switched on, the filling pump (3) begins to convey the fluid from the tank through the suction filter (1) into the vacuum column (5) .

  • Page 39: Power Unit With Water Ring Vacuum Pump

    Function description would mean oil that is completely saturated with water. It is possible to use the saturation level to control the power unit. All the functions on the control panel can be selected except for the negative pressure setting. The electrical control monitors the functioning of the unit. Malfunction and error messages are displayed in plain text in the correspondingly available national language.

  • Page 40: Cleaning In Bypass Flow

    Function description Cleaning in Bypass Flow The FAM is connected with suction and pressure lines to the tank and cleans the medium to be found in it in constant bypass flow. Purifying and transferring by pumping The FAM is connected to the contaminated oil tank with the suction hose and pumps the fluid into the tank for the purified oil while cleaning it at the same time.

  • Page 41: Unit Setup And Connection

    Unit setup and connection Unit setup and connection CAUTION Outlet air of the rotary vane vacuum pump Hazardous to health ► Always make sure there is sufficient ventilation in the surrounding area of the unit. Air coming out of the rotary vane vacuum pump can contain particles of vacuum pump oil and/or the fluid.
  • Page 42 Unit setup and connection Item FAM 25 FAM45 FAM60 FAM75 FAM 95 42L / M52x2* 42L / M52x2* 42L / M52x2* 42L / M52x2* 42L / M52x2* 28L / M36x2* 28L / M36x2* 42L / M52x2* 42L / M52x2* 42L / M52x2* 42L / 42L / 42L /...

  • Page 43: Notes On Pipes And Hoses

    Unit setup and connection Notes on pipes and hoses NOTICE Non-permitted pressure at the inlet IN / outlet OUT Risk of malfunctions ► Determine the pressure to be anticipated at the inlet/outlet with the prescribed values. Make sure that the cross-section of the connected hoses/piping is at least as large as the cross-section of the inlet/outlet port sizes.
  • Page 44 Unit setup and connection The pressure differential in a hydraulic line ( ∆ P ) depends on the following: (line) • Flow rate • Kinematic viscosity • Pipe dimensions • Fluid density The pressure loss in straight pipes ( ∆ P ) can be calculated as follows: (line) Δp ≈...

  • Page 45: Connecting The Inlet (In)

    Unit setup and connection Connecting the inlet (IN) The maximum permitted pressure P at the inlet to the FAM can be found e perm in the technical data. Use a negative pressure-resistant, flexible hose or a pipe for the suction-side connection.

  • Page 46: Selecting A Fluid Filter Element

    Unit setup and connection Selecting a fluid filter element To ensure a fault-free operation, a suitable filtration grade must be used. Refer to chapter "Technical Data" on page 98 for the suitable filtration grade. The filtration grade is determined by the filter design, the operating viscosity and the fluid to be cleaned.

  • Page 47: Preparing Vacuum Pump For Operation

    Unit setup and connection Preparing vacuum pump for operation Different vacuum pumps are installed depending on the FAM version and they are described as follows: Water ring vacuum pump -> Details from page 47 FAM-xx-x-x-x-xx-W/WA-x … Rotary vane -> Details from page 49 vacuum pump FAM-xx-x-x-x-xx-R-x …...
  • Page 48 Unit setup and connection Adding water manually: Add clean tap water through the opening [N3.4] until the water level has reached the lower edge of the opening. Seal the opening again afterwards. Automatic water feed (optional): If the FAM is equipped with an automatic water supply for the water ring vacuum pump, connect the water supply hose according to national and generally applicable regulations.

  • Page 49: Preparing Rotary Vane Vacuum Pump (Fam-Xx-X-X-X-Xx-R-X

    Unit setup and connection Preparing rotary vane vacuum pump (FAM-xx-x-x-x-xx-R-x …) As a basic rule, the rotary vane vacuum pump is not filled with oil at the time of delivery of the FAM. A sufficient amount of vacuum pump oil for the initial filling is included in the scope of delivery.

  • Page 50: Filling Up The Rotary Vane Vacuum Pump At The Fam 25

    Unit setup and connection Filling up the rotary vane vacuum pump at the FAM 25 Remove the safety screw for the plug at the level switch (1). Remove the plug (2) for the level switch. Unscrew the level switch (3) from the vacuum pump.

  • Page 51: Electrical Connection Of The Unit

    Unit setup and connection Electrical connection of the unit DANGER Exposed electrical components in the switch cabinet Danger of fatal injury due to electric shock ► Any work involving the electrical system may only be done by a properly trained, certified electrician.

  • Page 52: Rotating Field

    Unit setup and connection Rotating field Make sure there is a clockwise rotating field. If this is not the case, then the phases can be rotated in the 16A/32 A connection plug with the aid of the phase changing switch in the plug. For the 63A version and units without plug (60 Hz version), the two phases must be switched on the terminal block X0 (e.g.

  • Page 53: Operating Elements On The Fam

    Operating elements on the FAM Operating elements on the FAM The following operating elements are to be found on the FAM: Item Description Main switch with E-STOP function Alarm signal lamp (yellow) Operate the control panel and error messages / troubleshooting see Operation and maintenance instructions, part 2/2 Needle valve to set the pressure in the vacuum column Switching on / switching off / commissioning and error...

  • Page 54: Performing Maintenance

    Performing maintenance Performing maintenance Before performing any maintenance work, pull out the plug on the FAM and wind up the power cord to prevent the unit from being switched on again. The Unit is to be disconnected from the power supply and protected against being inadvertently switched back on when performing any maintenance, servicing, inspection or repair work.
  • Page 55 Performing maintenance scope of delivery of the spare part) Water ring vacuum pump Check and Clean the Level Switch Replace water Replace water filter vacuum pump Cleaning the cooling fins on the water cooler Flushing and completely cleaning the vacuum pump Cleaning the condensation cooler Back-flush water filter...
  • Page 56 Performing maintenance Changing the filter element 77 Emptying and cleaning the filter housing Oil mist separator Changing the filter element 91 Electric System Check cable conduits for damage, replacing as necessary Measure the engine power consumption of all engines and compare the values with the type label t Testing the AquaSensor Perform electrical safety...
  • Page 57 Performing maintenance The pictures and illustrations in the descriptions are examples. They do not represent all of the different product variants. FAM 25/45/60/75/95, Part 1/2 Page 57 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 58: Function Testing Of The Fault Indicator Lamp

    4. The air filter replacement has been completed. Testing the AquaSensor Check the AquaSensor annually with the calibration and adjustment set (HYDAC p/no. 3122629). Replace the AquaSensor if it exhibits great deviations. The part no. can be found in the spare parts list.

  • Page 59: Suction Line Filter - Cleaning/Changing The Filter Element

    Performing maintenance Suction line filter – Cleaning/changing the filter element To change the filter, proceed as follows: Switch off the unit at the main switch. Close the shut-off valve to the inlet. Unscrew the filter bowl (4.2) with a 27 mm wrench. Return the fluid from the filter bowl (4.2) to the tank.
  • Page 60 Performing maintenance Check the O-ring (3.2) for damage. Replace it if necessary. Moisten the sealing surfaces on the filter bowl (4.2) and filter head (4.1) thread, and on the O-rings with fluid. Insert the filter element (1.1) upwards from the bottom into the element mount in the filter head (4.1).

  • Page 61: Maintaining The Water Ring Vacuum Pump (Fam-Xx-X-X-Xx-W/Wa

    Performing maintenance Maintaining the water ring vacuum pump (FAM-xx-x-x-xx-W/WA-…) Checking/Cleaning the level switch To check or clean the level switch, please proceed as follows: 1. Remove the cover plate (1) of the vacuum pump. 2. Unscrew the four fastening screws of the level switch.
  • Page 62 Performing maintenance Rinse and clean the vacuum pump before changing the water filter. Remove the covering tin of the vacuum pump. Remove the protection safety fence. Replace the water filter. Dispose of the used water filters in an environmentally- friendly manner. Perform the assembly in reversed order of sequence.

  • Page 63: Cleaning The Cooling Fins

    Performing maintenance Cleaning the Cooling Fins To clean the cooling fins of the vacuum pump, proceed as follows: Remove the covering tin. Remove the protection safety fence. Use compressed air to clean the cooling fins of the water cooler. Perform the assembly in reversed order of sequence.
  • Page 64 Performing maintenance Remove the five attachment screws on the side cover plate of the water cooler. Remove the cover plate of the water cooler. Open the strap of the feed line hose [1]. Pull the feed line hose off the support. Open the strap of the return line and pull the return line off the support/T-piece.
  • Page 65 Performing maintenance Remove the cover plate (1), the level switch (2) and bung plug (3) from the filling opening. Fill the pump with hot water (60-65°C) through the filling opening or the opening for the level switch until the water emerges from the filling opening.
  • Page 66 Performing maintenance 11. Remove the bung plugs from the level switch opening and the filling opening. 12. Rinse the vacuum pump with tap water through the level switch opening and the filling opening. Take care to ensure that the drain ball valve is open for this purpose.

  • Page 67: Cleaning The Condensation Cooler Of The Vacuum Pump

    Performing maintenance Cleaning the condensation cooler of the vacuum pump To perform these tasks, you will need the following tools and equipment: • Compressed air • VacuCleaner • Bucket (≈ 25 liter) or a similar vessel • Hot water 60-65°C •...
  • Page 68 Performing maintenance Carefully remove the cooler insert by rotating Apply compressed air to free the insert of coarse contamination. Place the insert ≈ 45 minutes in a cleaning bath with hot water (temperature 60 … 65°°C) and 5% VacuCleaner. Example: 10 l water + 0.5 l VacuCleaner. Afterwards, rinse out the insert with clear water.

  • Page 69: Water Filter Combination (Fam-Xx-X-X-Xx-Wa

    Performing maintenance Water filter combination (FAM-xx-x-x-xx-WA-...) maintenance Perform maintenance on the optional water filter combination at regular intervals as described in the following. Back-Flush Water Filter Combination To back-flush the water filter combination, proceed as follows: You will require: • Collecting vessel (25 liter) •...

  • Page 70: Checking / Setting The Downstream Pressure

    Performing maintenance Checking / setting the downstream pressure Downstream pressure is the term used for the pressure after the water filter combination. Reduce the pressure to prevent strong turbulence in the vacuum pump tank when the operating pressure is high. The downstream pressure at the filter combination is set ex-works to 5 bar.

  • Page 71: Servicing The Rotary Vane Vacuum Pump (Fam-25-X-X-Xx-R

    Performing maintenance Servicing the rotary vane vacuum pump (FAM-25-x-x-xx-R-…) Item Designation Oil filler neck Oil drain Oil sight glass Oil separator Suction port connection Gas outlet Safety screw on the plug Plug for the level sensor Level switch in the vacuum pump The following descriptions are in reference to these positions.

  • Page 72: Replacing Oil And Oil Filter (Fam 25)

    Performing maintenance Replacing oil and oil filter (FAM 25) The first oil change must take place after 100 operating hours. This increases the interval to approx. 3000 hours or every six months. The vacuum pump must be at operating state temperature when the oil is changed: Put the FAM into operation for 10 minutes.

  • Page 73: Replacing The Air De-Oiling Element (Fam 25)

    Performing maintenance Replacing the air de-oiling element (FAM 25) Oil mist or increased electricity consumption by the drive engine (response of the engine protection switch) are signs of a soiled air de-oiling element. To replace the air de-oiling element, proceed as follows: Remove the ventilation cover (i) from the oil separator (g) Undo the screw in the middle of the filter spring, but do not remove this.

  • Page 74: Rotary Vane Vacuum Pump (Fam 45/60/75/95-Xx-X-X-Xx-R

    Performing maintenance Rotary vane vacuum pump (FAM 45/60/75/95-xx-x-x-xx-R-…) Item Designation Oil separator Inlet flange Oil sight glass Screw plug Oil filling screw plug Exhaust valve Rotor vane Rotor Air de-oiling element Exhaust cover Oil filter Demister Oil sump Service cover Leaf spring The following descriptions are in reference to these positions.

  • Page 75: Changing Vacuum Pump Oil And Oil Filter (Fam 45-95)

    Performing maintenance Changing vacuum pump oil and oil filter (FAM 45-95) The first oil change must take place after 100 operating hours. This increases the interval to approx. 3000 hours or every six months. The vacuum pump must be at operating state temperature when the oil is changed.

  • Page 76: Replacing The Air De-Oiling Element Of The Vacuum Pump (Fam 45-95)

    Performing maintenance Replacing the air de-oiling element of the vacuum pump (FAM 45-95) Oil mist or increased electricity consumption by the drive engine (response of the engine protection switch) are signs of a soiled air de-oiling element. To replace the air de-oiling element, proceed as follows: Remove the 4 attachment screws of the ventilation cover (10).

  • Page 77: Replacing The Filter Element On The Fluid Filter

    Performing maintenance Replacing the filter element on the fluid filter WARNING Hydraulic system is under pressure Danger of bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. ► Switch off the FAM before replacing the filter element.
  • Page 78 Performing maintenance Loosen the four screws on the cover in a counterclockwise direction. Fold the screws down and press them against the filter housing. This pushes the cover of the filter housing up. Take the cover off and remove the filter element. Clean any coarse dirt from the inside of the filter housing as well as from the sealing surfaces on...
  • Page 79 Performing maintenance For easier installation of the filter element, wet the O-ring on the filter element with the operating medium. Press the new filter element down into the filter mount by turning it slightly. Do not use striking tools for this.

  • Page 80: Toploader (Fam-Xx-X-X-X-10

    Performing maintenance 10. Fold the 4 screws upward and, working cross-wise and clockwise, screw them in with uniform tightness. 11. Close the drain valve. 12. Switch on the FAM at the main switch. 13. Remove the bleed screw (1) in the filter lid.
  • Page 81 Performing maintenance Switch off the power unit at the main switch and make sure that no fluid can flow out of the lines into the OLF-5, and make sure that the FAM cannot be switched on again during maintenance. Depressurize the filter housing. To do this, open the drain screw (Air Bleed) on the filter housing lid.
  • Page 82 Performing maintenance Remove the dirt catch tray. Remove the filter element from the filter bowl cover. Dispose of the old filter element according to local regulations and guidelines. Clean the removed parts and examine them for any possible damage. Check the O-ring on the filter bowl cover for damage.
  • Page 83 Performing maintenance 10. Place the filter element with the cover and dirt catching tray in the filter bowl. 11. Install the tensioning clamps. Observe the tightening torque of max. 5 12. Close the drain ball valve (Drain) on the fluid filter. Switch the FAM on.

  • Page 84: Mrf Filter Housing (Fam-Xx-X-X-X-40

    Performing maintenance MRF filter housing (FAM-xx-x-x-x-40-…) – Changing the filter elements Switch off the unit at the main switch. Close all shut-off valves at the inlet and outlet. Depressurize the filter housing. Unscrew the air bleed screw (x) completely using a 10 mm Allen wrench. Open the drain valve on the contamination side.
  • Page 85 Performing maintenance while applying pressure to the filter element Do not use excessive force or a hammer, etc. 12. Insert the filter element holding plate [B]. Fasten on the external filter elements. The middle filter elements do not require any further fastening.

  • Page 86: Checking The Vacuum Column Level Sensor

    Performing maintenance Checking the vacuum column level sensor Conditions for check: 1. Pull out the power plug or deenergize the unit. 2. Drain the vacuum column completely. Proceed as follows to dismantle the vacuum column level sensor: Undo the safety screw (A) on the plug (B). Pull out the plug (B).
  • Page 87 Performing maintenance Carry out the corresponding resistance measurement on the respective PLC inputs. To do this, remove the single leads from the inputs E 0.3; E 0.4 and E 0.5. 24 V DC Set the multimeter to resistance measurement. Insert the instrument leads on the multimeter into the bushings for resistance measurement.
  • Page 88 Performing maintenance closing the contact. 10. The contact is OK if the unit for measurement displays a resistance of ≤ 1.2 Ω after a measuring time of around 5 seconds. If there are larger resistance values, the contact is already damaged and no longer switches reliably, which leads to sporadic failures.

  • Page 89: Testing The Float Switch In The Oil Pan

    If the unit does not switch off after the lifting of the float switch and no fault message appears, contact the HYDAC Service. FAM 25/45/60/75/95, Part 1/2 Page 89 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx...

  • Page 90: Oil Mist Separator Maintenance

    Performing maintenance Oil mist separator maintenance Item Designation Separator head Separator pot Clogging indicator Filling level display The oil mist separator is located between the vacuum column and the vacuum pump. A filter element is used to retain the oil mist and the oil in the oil mist separator and the oil is collected in the separator pot, where it is continuously suctioned off and returned to the vacuum column.

  • Page 91: Replacing The Filter Element On The Oil Mist Separator

    Performing maintenance Replacing the filter element on the oil mist separator Proceed as follows to replace the filter element on the oil mist separator: 1. Stop automatic mode. Afterwards, wait ≈ 1 minute, until normal pressure (ambient pressure) has been established in the vacuum chamber.

  • Page 92: Replacement Parts And Accessories List

    Replacement Parts and Accessories List Replacement Parts and Accessories List Only use original spare parts and accessories to ensure safe and reliable operation of the unit. When ordering spare parts, always provide the complete designation (type, part no., serial no., year of construction). Designation Face spanner 3-11-60...
  • Page 93 Replacement Parts and Accessories List Designation Vacuum column level 4289053 sensor Fluid filter OLF 5 Filter element 2 µm N10DM002 3539235 Filter element 5 µm N10DM005 3539237 Filter element 10 µm N10DM010 3539238 Filter element 20 µm N10DM020 3539242 Fluid filter MRF Filter element 1 µm N40FM-P001-PES1F 3509897...

  • Page 94: Fam25 - Consumables For 2-Year Operation

    Replacement Parts and Accessories List FAM25 - Consumables for 2-year operation For two years of operation under normal conditions, we recommend the following spare parts: Rotary vane vacuum pump Maintenance set comprising: 6014161 - air deoiling elements - seal Vacuum pump oil, 5 liter 6018129 Water ring vacuum pump Water filter...

  • Page 95: Fam45 - Consumables For 2-Year Operation

    Replacement Parts and Accessories List FAM45 - Consumables for 2-year operation For two years of operation under normal conditions, we recommend the following spare parts: Rotary vane vacuum pump Maintenance set, comprising: 6018223 - air deoiling elements - seal - oil filter Vacuum pump oil, 5 liter 6018129 Water ring vacuum pump...

  • Page 96: Fam60 / 75 / 95 - Consumables For 2-Year Operation

    Replacement Parts and Accessories List FAM60 / 75 / 95 - Consumables for 2-year operation For two years of operation under normal conditions, we recommend the following spare parts: Rotary vane vacuum pump Maintenance set, comprising: 6018223 - air deoiling elements - seal - oil filter Vacuum pump oil, 5 liter...

  • Page 97: Storing The Unit / Taking It Out Of Operation

    Pull out the power plug, and securely fasten the hoses and power cord to the FAM. Store the FAM in a clean, dry (condensation-free) space. In the case of storage periods greater than 1 year, please contact HYDAC FILTER SYSTEMS GMBH. Unit disposal Dispose of the packaging material in an environmentally friendly manner.

  • Page 98: Technical Data

    Technical Data Technical Data FAM25 FAM45 FAM60 FAM75 FAM 95 ≈ 25 l/min ≈ 45 l/min ≈ 60 l/min ≈ 75 l/min ≈ 95 l/min Volume flow rate at the inlet (IN) @ 50 Hz ≈ 114 Volume flow rate at the inlet ≈...
  • Page 99 Technical Data heater 6.75 kW 9 kW 13.5 kW 18 kW 18 kW Degree of protection IP 54 IP 55 IP 55 IP 55 IP 55 Length of electronic cable / 10 m / CEE (only mobile FAM) plug Hoses, length 5 m (only mobile FAM) Hoses, material See model code on page 102...
  • Page 100 Technical Data Fluid filter grade [µm] depending on the operating viscosity Viscosity range FAM-25 Viscosity range FAM-45 OLF-10 OLF-10 ≥ 2 µm ≥ 2 µm … 200 mm²/s … 120 mm²/s ≥ 5 µm ≥ 5 µm … 360 mm²/s …...

  • Page 101: Appendix

    Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13...

  • Page 102: Model Code

    Appendix Model Code A - 40 - R - H - B - A - 00 Product FAM = FluidAqua Mobil Filter Size = 25 l/min = 45 l/min = 60 l/min = 75 l/min = 95 l/min Operating fluid = Mineral oil –...

  • Page 103: Explanation Of Terms And Abbreviations

    Appendix Explanation of terms and abbreviations An explanation of terms and abbreviations follows below: %Sat. % Water saturation, degree of saturation % saturation % Water saturation, degree of saturation °C Degrees Celsius °F Degrees Fahrenheit abs. Absolute (e.g. in pressure specifications) Alternating current Air Bleed Ventilation / air bleed port...
  • Page 104 Appendix The fluid is fire resistant. HFD-R Phosphoric acid ester Mineral oil–based hydraulic fluids with active ingredients for increasing rust protection, with high-pressure additives and aging resistance (also HLP acc. to DIN 51 524, part 2) Inlet INLET Inlet Classification of the solid particle contamination. Kilopascal Meter Maximum...
  • Page 105 Appendix Water Saturation Water Saturation FAM 25/45/60/75/95, Part 1/2 Page 105 / 112 en-US BEWA FAM25-95 4170100a en-us 2018-07-10.docx 2018-07-10...

  • Page 106: Index

    Appendix Index Fluid temperature 37 Forwarding agent 15 Function description 38 Fyrquel 12 Accessories 49, 92 accident prevention 10 ambient temperature 22, 37, 41, 98 AquaSensor 26, 28, 35, 54, 56, 58, 102, 103 ATEX 103 Gear pump 98 Auxiliary personnel 14 Hazard symbol 8, 10 Breather filter 94, 95, 96 Heater 26, 28, 35, 102...
  • Page 107 Appendix Service 74, 89, 101 setting 35, 38, 39, 41, 70 Signal word 9, 10 OFF 61, 104 signal words 10 Offline filter 104 Size 37, 67, 98, 102 Oil filler neck 71 Solid particle contamination 103 Oil pan 36 Specialist personnel 14, 15 Oil separator 71, 74 Suction hose 24...
  • Page 112 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Internet: www.hydac.com E-mail: filtersystems@hydac.com...

This manual is also suitable for:

Fluidaqua mobil fam 45Fluidaqua mobil fam 60Fluidaqua mobil fam 75Fluidaqua mobil fam 95

Table of Contents