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Summary of Contents for Hydac CSI-C-11
- Page 1 CSI-C-11 ConditionSensor Interface Operating Instruction English • (translation of original instructions) Document No. : 4191469a • 3/19/2019 Follow these instructions for proper and safe use. Keep for future reference.
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Page 2: Table Of Contents
Dimensions .................... 19 Proper/Designated Use.................. 20 Improper Use or Use Deviating from Intended Use ........ 21 Technical Data .................... 22 Decoding the model code label.............. 24 3.6.1 Model code .................. 25 4 Storage and transport ..................... 26 Bewa CSI-C-11 4191469a en-us lq... - Page 3 7.1.3 Reading measurement protocols/values via FluMoT ...... 47 8 Maintenance...................... 48 9 Troubleshooting/fault rectification ................ 49 10 Removing / Disposal .................... 51 11 Appendix ......................... 52 11.1 Accessories.................... 52 Glossary ........................ 58 Index ........................ 60 Bewa CSI-C-11 4191469a en-us lq...
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Page 4: General
Dipl.Kfm. Wolfgang Haering Tab. 1: Impressum 1.2 Documentation Representative The contact data of the person authorized with the documenta- tion is: Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com... -
Page 5: Purpose Of This Manual
Observe the additional product-related in- structions and requirements. Specialist person- Read, observe and follow this manual and the associated documents, in particular, the safety and warning instructions. Tab. 3: Target group Bewa CSI-C-11 4191469a en-us lq 5 / 64... -
Page 6: Target Group - Required Qualifications/Training
Product-specific knowledge. Operation, Specialist Knowledge of using Windows operations control PCs/mobile end devices. Product-specific knowledge. Dismantling, Specialist Proper and environmentally disposal friendly disposal of materials and substances. Knowledge about reuse. Tab. 4: Required qualifications/training 6 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 7: Illustrations In The Manual
Fig. 1: Overview / labeling of the title page Short name of the product / product name Type of document Language Document no./Index ● Date of printing Supplementary instructions regarding the validity of the manual (optional) Bewa CSI-C-11 4191469a en-us lq 7 / 64... -
Page 8: Representation Of Requirements
(1., 2., 3., etc.). An example for procedural instructions with a fixed sequence: 1. Remove the transport securing device. 2. First fill the product. 3. Switch the product on. 8 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 9: Representation Of Intermediate Results/Results
An example for a procedural instruction with intermediate re- sult and final result: 1. Switch the product on. ð The display lights up. 2. Press the button. O The product is now ready for use. Bewa CSI-C-11 4191469a en-us lq 9 / 64... -
Page 10: Representation Of Warning/General Safety Information
Warning / general safety information, which are placed ahead of each activity, are represented as follows: CAUTION Type and source of danger Consequence of the danger Hazard symbol Measures to avert danger ► 10 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 11: Signal Words And Their Meaning In The Safety Information And Instructions
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. Bewa CSI-C-11 4191469a en-us lq 11 / 64... -
Page 12: Representation/Explanation Of Pictograms
Follow the instructions. Signs used for the required specialist personnel These symbols show the required training/knowledge for in- stallation work and/or maintenance work. 12 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 13: Supplementary Symbols
Delivery. They are made available to you at the conclusion of the contract at the latest. You will also find these under www.hydac.com -> General Terms and Conditions (T&C). This manual was prepared to the best of our knowledge. Nev- ertheless and despite the greatest care taken, it may contain errors. -
Page 14: Notes On Copyright
All rights to this documentation, in particular to the right to re- production and distribution, as well as to the translation, are property of HYDAC FILTER SYSTEMS GMBH. Distributing and copying this document and utilizing and dis- closing its content is not permitted, except where this has been agreed upon explicitly. -
Page 15: General Safety Information
2 General safety information The following residual risks can occur through intended use: NOTICE Identical bus addresses of SMART sensors Erroneous or no communication. u Take note of different bus addresses of the HYDAC SMART sensors. NOTICE Wrong sensor Erroneous or no communication. - Page 16 2 | General safety information HYDAC FILTER SYSTEMS GMBH NOTICE Exceeding the maximum permissible line length Erroneous or no communication. u Observe the maximum permissible line lengths. 16 / 64 Bewa CSI-C-11 4191469a en-us lq...
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Page 17: Product Overview
Depending on the device type, up to two HYDAC SMART sen- sors and four analog sensors can be connected to the inter- face module and supplied with voltage. Furthermore, the... -
Page 18: Scope Of Delivery
Before starting up the CS-C-11, check that the content of the package is complete. The following items are supplied: Designation ConditionSensor Interface CSI-C-11 Operating Instruction (this document) Tab. 5: Scope of delivery 18 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 19: Dimensions
HYDAC FILTER SYSTEMS GMBH Product overview | 3 3.2 Dimensions The CSI-C-11 has the following dimensions. Fig. 2: CSI-C-11 dimensions All dimensions in mm. Bewa CSI-C-11 4191469a en-us lq 19 / 64... -
Page 20: Proper/Designated Use
RTU) which can be transmitted both by cable (LAN) and wirelessly (WLAN) to stationary (e.g. desktop PC) and mo- bile end devices (e.g. smartphone). In addition, the CSI-C-11 has an internal memory through which the interface module can also be used as a data logger. Depending on the type of device, for example, two HYDAC SMART sensors and four analog sensors can be connected. -
Page 21: Improper Use Or Use Deviating From Intended Use
– Operation with non-approved sensors. – Operation with more than two HYDAC SMART sensors. – Operation with more than four analog sensors. – Modifications to the interface made by the user or pur- chaser. -
Page 22: Technical Data
3 | Product overview HYDAC FILTER SYSTEMS GMBH 3.5 Technical Data The CSI-C-11 has the following technical data: HSI interface HYDAC Sensor Interface for the connection of two HYDAC SMART sensors Analog interface Sensor interface for the con- nection of a maximum of four... -
Page 23: Tab. 8 Electrical Data
Permitted storage temperature -30 … 85 °C range Protection class in accordance IP66 with DIN 40050 Housing dimensions 131 x 77.5 x 35.5 mm Body Aluminum housing Weight ≈ 360 g Tab. 10: Other data Bewa CSI-C-11 4191469a en-us lq 23 / 64... -
Page 24: Decoding The Model Code Label
HYDAC. Fig. 3: Type label Description Model For details, see Model code [} 25] Part no. Serial number Date Year/week of production - hardware index Tab. 11: Decoding the model code label 24 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 25: Model Code
HYDAC FILTER SYSTEMS GMBH Product overview | 3 3.6.1 Model code The CSI-C-11 has the following model code: CSI - C - 11 - 0 - 0 - 0 /- 000 Product series CSI = ConditionSensor Interface Body = Metal housing, compact Signal output (report) 1 ®... -
Page 26: Storage And Transport
Store the CSI in a clean, dry place, in the supplied packaging as far as is possible. Only remove the packing just before in- stalling the unit. Observe the storage conditions given in Chapter Technical Data [} 22]. 26 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 27: Assembly, Installation And Commissioning
This chapter provides information on assembly, installation and commissioning. 5.1 Assembling the CSI The CSI-C-11 has an assembly plate with two boreholes for wall mounting or mounting on an electric motor. The position of the CSI can be as required while doing this. -
Page 28: Fig. 6 Example: Csi-C-11 Assembled On A Csm-E
5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH Fig. 6: Example: CSI-C-11 assembled on a CSM-E Fig. 7: Example: CSI-C-11 assembled on a motor-pump assembly 28 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 29: Connection Overview
HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5 5.2 Connection overview Connect the CSI-C-11 to the sensors and the power supply as shown below. Fig. 8: Connection overview LAN Local Area Network WLAN Wireless Local Area Network Sensor 2 IN Sensor 2... -
Page 30: Pin Assignment - Dc In / Hsi
SMART sensor 1 HSI signal input Analog sensor 3 Analog input 3 Analog sensor 4 Analog input 4 A1 – A4 GND Analog sensor Analog input GND 1 - 4 Tab. 13: Pin assignment – Sensor 1 IN 30 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 31: Pin Assignment - Sensor 2 In
Ethernet port for re- ceiving data + ETH TX- Network (LAN) Ethernet port for data transmission - Fig. 12: LAN ETH RX- Network (LAN) Ethernet port for re- ceiving data - Tab. 15: Pin assignment - LAN Bewa CSI-C-11 4191469a en-us lq 31 / 64... -
Page 32: Connection Examples
5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH 5.2.5 Connection examples Here, you will find connection examples for the CSI-C-11. Fig. 13: Connection example CSI-C-11-0-0-0 32 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 33: Fig. 14 Connection Example Csi-C-11 - Cs1000 - Hda48X6-A - Ets7246-B
HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5 Fig. 14: Connection example CSI-C-11 - CS1000 - HDA48x6-A - ETS7246-B Bewa CSI-C-11 4191469a en-us lq 33 / 64... -
Page 34: Commissioning
Then, establish a connection to your mobile end device via WLAN. The CSI answers with the SSID: HYDAC_AP (factory setting). When the connection is established, you can make all the re- quired settings in the dialog menu. 34 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 35: Factory Settings
Time for the data logger. Date (dd/mm/yy) Date for the data logger. Analog 1 - 4 Parametrizing the connected analog sensors. Channel Type Analog channel type can be selected between: -OFF - 4 - 20 mA, - 0 - 20 mA, - 0 - 10 V Bewa CSI-C-11 4191469a en-us lq 35 / 64... -
Page 36: Tab. 16 Description Of The Factory Settings
Format Reading out measurement protocols/ values via Modbus [} 41] Baud rate 19200 Parity None Data bits Stop bits Input register map- Example with CS1000/AS1000 [} 46] ping Tab. 16: Description of the factory settings 36 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 37: Overview Of The Factory Settings
Name Analog 1 Unit Lower Range Upper Range Analog 2 Channel Type OFF Name Analog 2 Unit Lower Range Upper Range Analog 3 Channel Type OFF Name Analog 3 Unit Lower Range Bewa CSI-C-11 4191469a en-us lq 37 / 64... -
Page 38: Tab. 17 Factory Settings Of Csi-C-11-0-0-1/-000
Upper Range Modbus set- Modbus ID tings Register offset Format New format Modbus RTU Baud rate 19200 settings Parity None Data bits Stop bits Input register See example Tab. 17: Factory settings of CSI-C-11-0-0-1/-000 38 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 39: Operation
– If the status LED is green, the CSI is functioning normally. – If the status LED is red, there is a fault. Details regarding this can be found in the chapter Troubleshooting/fault rec- tification [} 49] Status LED Fig. 15: Status LED Bewa CSI-C-11 4191469a en-us lq 39 / 64... -
Page 40: Evaluating/Reading Measurement Protocols/Values
FluMoS light is available as a download from the homepage at www.hydac.com. You can order FluMoS professional as an accessory for a fee. You can get FluMoS mobile for your Android mobile device on the Google Play Store. 40 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 41: Reading Measurement Protocols/Values Via Modbus
Per register, two bytes will be sent (high byte first). For that, you can set two different formats for the registers, "New format" or "Old format". For details, see factory settings. Bewa CSI-C-11 4191469a en-us lq 41 / 64... -
Page 42: Mapping - New Format
Channel 8 (32bit) 0x0018 + Register offset high byte 0x0019 + Register offset low byte Channel 9 (32bit) 0x001A + Register offset high byte 0x001B + Register offset low byte 42 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 43: Tab. 18 Mapping - New Format
Channel 24 (32bit) 0x0038 + Register offset high byte 0x0039 + Register offset low byte Tab. 18: Mapping - new format The register offset can be parametrized in the dialog menu (factory setting: 0x0000). Bewa CSI-C-11 4191469a en-us lq 43 / 64... -
Page 44: Mapping -Old Format
0x203F low byte … … … Sensor 2 + analog Input register (offset module 0x8000) Device ID (16 char- 0x8000 acters) 8 registers 0x8001 with 2 characters 0x8002 each 0x8003 0x8004 44 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 45: Tab. 19 Mapping - Old Format
0xA03E high byte 0xA03F low byte Tab. 19: Mapping – old format The allocation of the input register can be called up in the dialog menu. It depends on the sensors actually connected. Bewa CSI-C-11 4191469a en-us lq 45 / 64... -
Page 46: Example With Cs1000 / As1000
The allocation of the input register can be called up in the dialog menu. It depends on the sensors actually connected. Fig. 16: Example: sensor dialog Sensor 1 + sensor 2 must have different bus ad- dresses. 46 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 47: Reading Measurement Protocols/Values Via Flumot
The FluidMonitoring Toolkit FluMoT is a package of drivers and programs that helps you to connect HYDAC sensors to your own user environment/software. For this purpose you have access to all HYDAC program li- braries, a detailed description and help, and example pro- grams in various software languages. -
Page 48: Maintenance
8 | Maintenance HYDAC FILTER SYSTEMS GMBH 8 Maintenance The ContaminationSensor Interface CSI is maintenance-free. 48 / 64 Bewa CSI-C-11 4191469a en-us lq... -
Page 49: Troubleshooting/Fault Rectification
Restart the CSI. the WIFI module. Initializing the CSI - Error in the flash Delete the log memory. memory and restart the CSI. Error in loading the Restart the CSI. user settings. Bewa CSI-C-11 4191469a en-us lq 49 / 64... - Page 50 - Reception is disrupted by environmental fac- tors, e.g. the antenna being covered. - The distance to the CSI is too large. The PC or smartphone/tablet is connected with a different access point in WLAN. 50 / 64 Bewa CSI-C-11 4191469a en-us lq...
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Page 51: Removing / Disposal
– Dispose of the packaging material in an environmentally friendly manner. – After dismantling the product and separating its various materials into categories, dispose of all parts in an envi- ronmentally friendly manner. Bewa CSI-C-11 4191469a en-us lq 51 / 64... -
Page 52: Appendix
11 Appendix In this annex, you will find supplementary information on the product. 11.1 Accessories For optimum system integration of the HYDAC ConditionSensor Interface CSI-C-11, the following original ac- cessories are available: Connection cables The following connection cables for the sensors are available: Socket <->... -
Page 53: Tab. 22 Connection Cable - Socket <-> Open End
Part no. ZBE 45- 3281240 10 m ZBE 45- 3519768 30 m ZBE 45- 4217234 Tab. 24: Connection cable - sensors Connection adapters The following connection adapters for connecting analog sen- sors and signals are available: Bewa CSI-C-11 4191469a en-us lq 53 / 64... - Page 54 HYDAC FILTER SYSTEMS GMBH Length Part no. ZBE CSI 4420372 Tab. 25: Connection adapters Power supply unit The following power supply units are available: Length Part no. 1.8 m 3399939 Tab. 26: Power supply unit 54 / 64 Bewa CSI-C-11 4191469a en-us lq...
- Page 55 Sensor 2 IN ....................Fig. 12 LAN......................Fig. 13 Connection example CSI-C-11-0-0-0 ............Fig. 14 Connection example CSI-C-11 - CS1000 - HDA48x6-A - ETS7246-B ..Fig. 15 Status LED ....................Fig. 16 Example: sensor dialog ................Bewa CSI-C-11 4191469a en-us lq...
- Page 56 Pin assignment – Sensor 2 IN ..............Tab. 15 Pin assignment - LAN................Tab. 16 Description of the factory settings ............Tab. 17 Factory settings of CSI-C-11-0-0-1/-000 ..........Tab. 18 Mapping - new format................Tab. 19 Mapping – old format ................Tab. 20 Troubleshooting..................
- Page 57 HYDAC FILTER SYSTEMS GMBH Index of Tables Tab. 25 Connection adapters ................Tab. 26 Power supply unit ..................Bewa CSI-C-11 4191469a en-us lq 57 / 64...
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Page 58: Glossary
FluMoS mobile Abbreviation for "wireless fidelity". Is also a synonym for W-LAN. WLAN You can get FluMoS mobile for your mobile end device on Android oper- ating system on the Google Play Store. 58 / 64 Bewa CSI-C-11 4191469a en-us lq... - Page 59 HYDAC FILTER SYSTEMS GMBH Glossary Is the abbreviation for Wireless LAN (Local Area Network). Also a syn- onym for WiFi. Bewa CSI-C-11 4191469a en-us lq 59 / 64...
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Page 60: Index
HYDAC FILTER SYSTEMS GMBH Index decommissioning 51 disposal 51 exclusion of liability 13 Imprint 4 manufacturer 4 Person authorized with the documenta- tion 4 Terms and Conditions 13 Terms of Delivery 13 Warranty 13 60 / 64 Bewa CSI-C-11 4191469a en-us lq...
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