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TireMan 28
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 3
www.stellarindustries.com
© 2021 Stellar Industries, Inc.
PN 89781
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Table of Contents
Related Manuals for stellar labs TireMan 28
Summary of Contents for stellar labs TireMan 28
- Page 1 TireMan 28 Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street PO Box 169...
- Page 2 Model TM28 Manual Revisions Date of Revision Section Revised Description of Revision June, 2019 Drawings Added Short Arm breakdown drawings and BOM table July, 2021 Dimensions Hydraulic Kits Assembly Drawings WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead.
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Page 3: Table Of Contents
Table of Contents Introduction ............................iv Model TM28 Long Arm Dimensions/Specifications ................1 Model TM28 Short Arm Dimensions/Specifications ................2 General Installation ..........................3 Installer Notice ............................. 3 Torque Data Chart ..........................4 Hydraulic Installation ..........................5 Hydraulic Pressure Settings ........................6 Face Seal/O-Ring Size Chart ......................... -
Page 4: Introduction
Introduction A copy of this manual is provided with every tire manipulator and can be found in the hard plastic manual case. A copy of this manual shall remain with the tire manipulator at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE A NOTICE signal word indicates a practice not related to physical injury. -
Page 5: Model Tm28 Long Arm Dimensions/Specifications
Model TM28 Long Arm Dimensions/Specifications 110 in 114 in 15.4 in 38 in 171 in Capacity 28000 lb (12700 kg) Clamping Span 38" to 171" (95 cm to 434 cm) Body Rotation Dual pinion drive, 110 Deg rotation range Pad Rotation Dual worm gear continuous 360 deg rotation Power supply required 16 gpm @ 3000 psi (60 lpm @ 207 bar) -
Page 6: Model Tm28 Short Arm Dimensions/Specifications
Model TM28 Short Arm Dimensions/Specifications 110 in 83 in 15.4 in 40 in 162 in Capacity 28000 lb (12700 kg) Clamping Span 40" to 162" (102 cm to 411 cm) Body Rotation Dual pinion drive, 110 Deg rotation range Pad Rotation Dual worm gear continuous 360 deg rotation Power supply required 16 gpm @ 3000 psi (60 lpm @ 207 bar) -
Page 7: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a Stellar TM28. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 8: Torque Data Chart
Torque Data Chart When using the torque data in the chart, the following rules should be GRADE 5 GRADE 8 GRADE 9 observed: • Bolt manufacturer’s particular specifications should be consulted Size Bolt DIA Plain Plated Plain Plated Plated when provided. (DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) 5/16-18... -
Page 9: Hydraulic Installation
Hydraulic Installation Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without Stellar Industries’ approval. WARNING Do not touch or grab any hoses that could be under pressure. Release system pressure before attempting to make adjustments or repairs. Do not attempt service or repair when PTO is engaged. -
Page 10: Hydraulic Pressure Settings
Hydraulic Pressure Settings Main Relief 3000 psi Pressure (psi) Function Flow (gpm) Extend Retract Fallback 3000 3000 Pad Rotate 15.6 3000 3000 Side Shift 3000 3000 Body Rotate 15.6 3000 3000 Clamp 15.6 3000 3000 Face Seal/O-Ring Size Chart Hose Fitting Face Seal (A) O-ring Boss (B) -
Page 11: Hydraulic Kit Long Arm - Pn 87824
Hydraulic Kit Long Arm - PN 87824 HOSES CONNECT TO ONE OF TWO OPTIONS: 1. VALVE BANK ASSEMBLY 2. BULKHEAD PLATE ASSEMBLY PN 87824 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. 87825 HOSE KIT TM28 LONG ARM(INCL: 2–16) C4922 FTG 4-6 MFS-MORB STRAIGHT 77442... -
Page 12: Hydraulic Kit Short Arm - Pn 100038
Hydraulic Kit Short Arm - PN 100038 HOSES CONNECT TO ONE OF TWO OPTIONS: 1. VALVE BANK ASSEMBLY 2. BULKHEAD PLATE ASSEMBLY PN 100038 ITEM PART No. DESCRIPTION QTY. ITEM PART No. DESCRIPTION QTY. C4922 FTG 4-6 MFS-MORB STRAIGHT 100039 HOSE KIT TM28 SHORT ARM (INCL: 2–15) 96576 HOSE-HYD 0.50 X 16.00... -
Page 13: Valve Bank Assembly - Pn 117184
Valve Bank Assembly - PN 117184 DETAIL A CLAMP CYL RETRACT CLAMP CYL EXTEND BODY ROTATION CW BODY ROTATION CCW SIDE SHIFT RIGHT SIDE SHIFT LEFT PAD ROTATION CW PAD ROTATION CCW FALLBACK ARMS RETRACT FALLBACK ARMS EXTEND RETURN PRESSURE PN 117184 ITEM PART No. -
Page 14: Hydraulic Bulkhead - Pn 117185
Hydraulic Bulkhead - PN 117185 DETAIL A CLAMP CYL RETRACT CLAMP CYL EXTEND BODY ROTATION CW BODY ROTATION CCW PAD ROTATION CW PAD ROTATION CCW FALLBACK ARMS RETRACT FALLBACK ARMS EXTEND PN 117185 ITEM PART No. DESCRIPTION QTY. 117187 PLATE HYD BULKHEAD TM28 0487 CAP SCR 0.31-18X1.75 HHGR5 0343... -
Page 15: Control Kit - Pn 87826
Control Kit - PN 87826 PN 87826 ITEM PART No. DESCRIPTION QTY. 89150 TRANSMITTER SCANRECO PADDLE TM28 89641 RECEIVER ASM SCANRECO PWN 89640 WIRE HARNESS TM28 89152 CABLE BACKUP 10M SCANRECO 89154 BATTERY SCANRECO 89155 CHARGER BATTERY SCANRECO 89639 STRAP CARRYING SCANRECO 99148 DOCKING STATION SCANRECO TM28 D0894... -
Page 16: Decal Placement - Pn 89783
Decal Placement - PN 89783 MAXIMUM RATED LOAD 28000 LBS 12700 KG EXCEEDING MAXIMUM RATED LOAD WILL DAMAGE EQUIPMENT AND VOID WARRANTY 89785 MAXIMUM RATED LOAD 28000 LBS 12700 KG EXCEEDING MAXIMUM RATED LOAD WILL DAMAGE EQUIPMENT AND VOID WARRANTY 89785 PN 89783 (Rev A - 06/15/21) -
Page 17: Tm28 Long Arm Bom - Pn 87064
TM28 Long Arm BOM - PN 87064 NOT SHOWN: 1 - 89781 MANUAL TM28 1 - 102458 MANUAL TM LOADER MNT 1 - 89782 MANUAL KIT 1 - 59661 INSPECTION LOG 4 - D0240 FTG 4-2 CPRSN-MP 90 13 FT - D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 4 - D1345 FTG 4-2 CPRSN-MP STRAIGHT 1 - 89783 DECAL KIT 8 - 92061 ZERK M8-1.25 STRAIGHT... -
Page 18: Tm28 Long Arm Breakdown - Pn 87064
TM28 Long Arm Breakdown - PN 87064 FLOW DIVIDER MOUNTS INSIDE BODY ATTACH REMOTE GREASE LINES BEFORE INSTALLING GEARBOXES GEARBOX REPLACEMENT KIT 39969 MOTOR GASKET SHOWN FOR REFERENCE Page 14 | Stellar TM28 TireMan Owner’s Manual ®... -
Page 19: Tm28 Long Arm Breakdown - Pn 87064 (Cont.)
TM28 Long Arm Breakdown - PN 87064 (cont.) C-BALANCE VALVE 9803 CYLINDER SEAL KIT 119133 CYLINDER BUSHINGS 0865 BUSHINGS INCLUDED IN 118875 54 52 PAD SYNC VALVE MOUNTS IN RIGHT ARM C-BALANCE VALVE 9803 CYLINDER SEAL KIT 94888 CYLINDER BUSHINGS 0069 BUSHINGS INCLUDED IN 85147 COUNTERBALANCE BLOCKS MOUNT INSIDE ARMS... -
Page 20: Tm28 Short Arm Bom - Pn 99604
TM28 Short Arm BOM - PN 99604 NOT SHOWN: 1 - 89781 MANUAL TM28 1 - 102458 MANUAL TM LOADER MNT 1 - 89782 MANUAL KIT 1 - 59661 INSPECTION LOG 4 - D0240 FTG 4-2 CPRSN-MP 90 13 FT - D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 4 - D1345 FTG 4-2 CPRSN-MP STRAIGHT 1 - 89783 DECAL KIT 8 - 92061 ZERK M8-1.25 STRAIGHT... -
Page 21: Tm28 Short Arm Breakdown - Pn 99604
TM28 Short Arm Breakdown - PN 99604 FLOW DIVIDER MOUNTS INSIDE BODY ATTACH REMOTE GREASE LINES BEFORE INSTALLING GEARBOXES GEARBOX REPLACEMENT KIT 39969 MOTOR GASKET SHOWN FOR REFERENCE Stellar TM28 TireMan Owner’s Manual | Page 17 ®... -
Page 22: Tm28 Short Arm Breakdown - Pn 99604 (Cont.)
TM28 Short Arm Breakdown - PN 99604 (cont.) C-BALANCE VALVE 9803 CYLINDER SEAL KIT 119137 CYLINDER BUSHINGS 0865 BUSHINGS INCLUDED IN 109664 PAD SYNC VALVE MOUNTS IN RIGHT ARM C-BALANCE VALVE 9803 COUNTERBALANCE BLOCKS CYLINDER SEAL KIT 94888 MOUNT INSIDE ARMS CYLINDER BUSHINGS 0069 BUSHINGS INCLUDED IN 85147 REPLACE 90 DEG ZERKS... -
Page 23: Tm28 Side Shift Assembly - Pn 85398
TM28 Side Shift Assembly - PN 85398 BASE SHOWN FOR REFERENCE NOT SHOWN: 1 - 117186 HOSE KIT SIDE SHIFT ASM TM28 2 - C1855 FTG 6-10 MFS-MORB STRAIGHT 2 - 0279 FTG 6-6 MFS-MORB STRAIGHT PN 85398 ITEM PART No. DESCRIPTION QTY. -
Page 24: Tm28 Side Shift Cylinder Assembly - Pn 89388
TM28 Side Shift Cylinder Assembly - PN 89388 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE 9803 CYLINDER SEAL KIT 94889 BUSHING PART NUMBER 16067 BUSHINGS INCLUDED IN 85146 PN 89388 ITEM PART No. DESCRIPTION QTY. 85146 CYLINDER 4.00X16.00 16154 MANIFOLD DOUBLE T11A 3500 PSI 33743 FTG 6-6 FFSS-MORB STRAIGHT 0279... -
Page 25: Bearing - Pn 63518
Bearing - PN 63518 USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090 ON BEARING RACE GREASE MAIN BEARING RACE THROUGH REMOTELY MOUNTED GREASE ZERK USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON BEARING GEAR TEETH Stellar TM28 TireMan Owner’s Manual | Page 21 ®... -
Page 26: Pad Rotation Bearing Assembly - Pn 72187
Pad Rotation Bearing Assembly - PN 72187 USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090 ON WORM BEARINGS AND BEARING RACE GREASE MAIN BEARING RACE THROUGH REMOTELY MOUNTED GREASE ZERK USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460 ON WORM AND BEARING GEAR TEETH PN 72187 PART DESCRIPTION... -
Page 27: Valve Bank - Pn 87380
Valve Bank - PN 87380 DUMP VALVE 50234 ACTUATOR COIL 50231 DUMP VALVE COIL 55126 ACTUATOR ASSEMLY-50233: INCLUDES MANIFOLD AND TWO ACTUATOR COILS SEAL KIT - 103392: BASE HANDLE 48696 MANUAL OPERATOR PVG32 NOTE - NOT SHOWN: HANDLE/LEVER 47866 SEAL KIT - 93088: PVHC ACTUATOR PVG32 PN 87380 Stellar... -
Page 28: Radio Transmitter - Pn 89149/93084
Radio Transmitter - PN 89149/93084 Page 24 | Stellar TM28 TireMan Owner’s Manual ®... - Page 32 Subject to Change without Notification. © 2021 Stellar Industries, Inc.
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